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INTERNSHIP AT
Subject : Internship
Subject Code: TE-4209
MEET OUR EXTENDED TEAM
MD. MEHEDI HASAN
SHAFIUN MAHMUD
MD. MAHMUDUL HASAN
RAKIB
DU Roll-1281
CHAITANNA SUTRADHAR
DU Roll-1218
NUSRAT JAHAN
SHAMMI
Chief Operations Officer
MD. NAJRUL ISLAM
DU Roll-1248
2
DU Roll-1261
DU Roll-1256
DU Roll-1281
3
❑ PRESENTED BY
3
Name DU Roll
MD. MEHEDI HASAN 1261
MD. MAHMUDUL HASAN RAKIB 1281
NUSRAT JAHAN SHAMMI 1256
SHAFIUN MAHMUD 1284
CHAITANNA SUTRADHAR 1218
MD.NAJRUL ISLAM 1248
4
SI NO DEPARTMENT
01 Research and Development
02 Circular Knitting
03 Knitting Defect
04 Lab Testing
05 Lab Coloration
06 Cotton Dyeing
07 Cotton Finishing
08 Synthetic Dyeing
09 Synthetic Finishing
10 Fabric Quality
11 Sample
12 Cutting
13 Sewing
14 Finishing
15 Conclusion
5
❑COMPANY PROFILE
• Company name: Apex Holdings Limited
• Type of business: Manufacture & Export
• AHL TEXTILE DIVISION:
• Apex Lingerie Limited
• Apex Fashion Wear Limited
• Apex Textile Printing Limited
• Apex Spinning & Knitting Limited
• Apex Yarn Dyeing Limited
6
❑CAPACITY OF APEX HOLDINGS LIMITED
Dyeing Capacity 40 Ton per Day
Knitting Capacity 23 Ton per Day
Dyeing Finishing Capacity 36 Ton per Day
Garments Capacity 10,000 Pic per Day
Products lingerie item ( Bra, Penti, Underwear, Babywear )
7
❑ RESEARCH & DEVELOPMENT
❑ Order Confirmation Process
❑ Yarn Identification
❑ Fabric Identification
8
❑ CIRCULAR KNITTING
TYPES OF FABRIC PRODUCE
❑ Single Jersey
❑ Double Jersey
Production/day: 23 ton
9
KNITTING DEFECTS
❑ Needle mark
❑ Line mark
❑ Hole
❑ Contamination
10
LAB TESTING
❑ Types of lab testing
❑ Buyers
❑ Testing parameter
11
TESTING HAPPENS IN APEX HOLDINGS LTD
Physical Test Chemical Test
1. Color fastness to Rubbing
2. Color fastness to phenolic yellowing
3. Color fastness to Washing
4. Color fastness to Water
5. Color fastness to Sea Water
6. Color fastness to Pool Water
7. Color fastness to Saliva
8. Color fastness to Perspiration
9. Color fastness to Household Laundering
10. Pilling resistant (ICI)
11. Pilling resistant (Martindale)
12. Dimensional stability 01 wash
13. Dimensional stability 03/05 wash
14. Twisting/ Spirality
15. Appearance after wash 1/2/3/4/5
16. Fabric weight (GSM)
17. Stretch & Recovery
18. Wicking (Quick dry)
19. Bursting strength test
20. Stretchability of fabric ( Elongation & Modulus )
1. PH Test
2. Nickle Test
3. Formaldehyde Test
4. Fabric Analysis Test
12
LAB COLORATION
❑ Lab dip
❑ Spectrophotometer
❑ Auto dispenser
13
DYEING PROCESS
• Pre-treatment
• Dyeing
• After-treatment
14
• Water fil
• Lod fabric
• Steam up 50
• Chemical (inject)
• NaoH (dossing)
• Strem up 70
• H2O2
• Stem up 98
• Colling 80
• Drain
• Normal hot wash
• Acid BHK ( Tem 55 ph 4.2)
• Enzyme
PRE-TREATMENT
15
DYEING
o Levelling
o Color dossing
o Salt dossing
o NaoH dossing
o Steam up
o Sample cake
o Drain
o Hot wash
o Drain
o Acid wash
o Drain
o Acid wash
o Drain
o Soping
o Wash
o Softner
o Unlod
16
AFTER-TREATMENT
• Cold wash
• Acid wash
• Hot wash
• Softner
• Unlod
17
❑ Slitting m/c
❑ Stenter m/c
❑ Dryer m/c
❑
❑ Padder m/c
❑ Compactor m/c
COTTON FINISHING
18
SYNTHETIC DYEING
❑ Types of m/c
❑ Dyeing process
❑ Production/day: 22 ton
19
SYNTHETIC FINISHING
• Scouring and relaxing m/c
• Stenter m/c
• Finishing Defect
20
FABRIC QUALITY
❑ Greige fabric inspection
❑ Finish fabric inspection
❑ 4 point system
21
FABRIC QUALITY
❑ Greige fabric inspection
❑ Finish fabric inspection
❑ 4 point system
22
COTTON DYEING
❑ Types of m/c
❑ Different color dyeing process
❑ Production/day: 28 ton
PRESENTATION ON
GARMENTS PROCESS
23
CONTENT
Chronological development of garment industry in Bangladesh
❖Factory growth in Bangladesh
❖Earn from Garments Industry
❖Garments
❖Garments manufacturing sequence
❖Different Section in Garment industry
❖Sample
❖Cutting
❖Sewing
❖Finishing
❖Conclusion
25
WHAT IS GARMENTS?
A garment is a piece of clothing which is manufactured
by fabric or textile materials for protecting human body
and decorated purpose.
26
SAMPLE
27
The samples decide the ability of an exporter.
Different Types of Samples:
1. Development sample
2. Quotation Sample
3. Size set sample
4. Counter Sample
CUTTING
28
Cutting department is one of the most essential section for garments
manufacturing in the apparel industry. The fabric cutting is started after
completing the fabric Spreading.
PROCESS SEQUENCE
OF CUTTING
29
Fabric Receive from Store
Fabric Relaxation
Marker Making
Fabric Spreading
Placing Marker paper on the lay
Fabric Cutting
Numbering
100% Checking
Shorting & Bundling
Send to the Sewing Section
METHOD OF FABRIC CUTTING 30
In Garments industry there are two available cutting method these are…..
1. Manual Method.
2. Computerized method.
31
Sewing is the most important step of garments manufacturing.
Sewing means the joining of garments components with the help the
needle and thread.
SEWING
TYPES OF GARMENTS SEWING MACHINE 32
FINISHING
33
Garments finishing is the last step of garments making. All of the
finishing process are done hear. The term garments finishing mainly
apply to pressing, folding, packing & cartooning of garments.
FLOW CHART OF FINISHING
Garments receive from sewing section
Pressing
Quality inspection
Price tag attatch
Folding
Packing
Final Inspection
Shipment
CONCLUSION
35
The garment industry has played a pioneering role in the development of industrial
sector of Bangladesh. The Ready Made Garments (RMG)industry occupies a unique
position in the Bangladesh economy. It is the largest exporting industry in
Bangladesh, which experienced phenomenal growth during the last 25 years.
Thank
you
Any Question?

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Industrial presentation on knit,dying, Garments

  • 1. INTERNSHIP AT Subject : Internship Subject Code: TE-4209
  • 2. MEET OUR EXTENDED TEAM MD. MEHEDI HASAN SHAFIUN MAHMUD MD. MAHMUDUL HASAN RAKIB DU Roll-1281 CHAITANNA SUTRADHAR DU Roll-1218 NUSRAT JAHAN SHAMMI Chief Operations Officer MD. NAJRUL ISLAM DU Roll-1248 2 DU Roll-1261 DU Roll-1256 DU Roll-1281
  • 3. 3 ❑ PRESENTED BY 3 Name DU Roll MD. MEHEDI HASAN 1261 MD. MAHMUDUL HASAN RAKIB 1281 NUSRAT JAHAN SHAMMI 1256 SHAFIUN MAHMUD 1284 CHAITANNA SUTRADHAR 1218 MD.NAJRUL ISLAM 1248
  • 4. 4 SI NO DEPARTMENT 01 Research and Development 02 Circular Knitting 03 Knitting Defect 04 Lab Testing 05 Lab Coloration 06 Cotton Dyeing 07 Cotton Finishing 08 Synthetic Dyeing 09 Synthetic Finishing 10 Fabric Quality 11 Sample 12 Cutting 13 Sewing 14 Finishing 15 Conclusion
  • 5. 5 ❑COMPANY PROFILE • Company name: Apex Holdings Limited • Type of business: Manufacture & Export • AHL TEXTILE DIVISION: • Apex Lingerie Limited • Apex Fashion Wear Limited • Apex Textile Printing Limited • Apex Spinning & Knitting Limited • Apex Yarn Dyeing Limited
  • 6. 6 ❑CAPACITY OF APEX HOLDINGS LIMITED Dyeing Capacity 40 Ton per Day Knitting Capacity 23 Ton per Day Dyeing Finishing Capacity 36 Ton per Day Garments Capacity 10,000 Pic per Day Products lingerie item ( Bra, Penti, Underwear, Babywear )
  • 7. 7 ❑ RESEARCH & DEVELOPMENT ❑ Order Confirmation Process ❑ Yarn Identification ❑ Fabric Identification
  • 8. 8 ❑ CIRCULAR KNITTING TYPES OF FABRIC PRODUCE ❑ Single Jersey ❑ Double Jersey Production/day: 23 ton
  • 9. 9 KNITTING DEFECTS ❑ Needle mark ❑ Line mark ❑ Hole ❑ Contamination
  • 10. 10 LAB TESTING ❑ Types of lab testing ❑ Buyers ❑ Testing parameter
  • 11. 11 TESTING HAPPENS IN APEX HOLDINGS LTD Physical Test Chemical Test 1. Color fastness to Rubbing 2. Color fastness to phenolic yellowing 3. Color fastness to Washing 4. Color fastness to Water 5. Color fastness to Sea Water 6. Color fastness to Pool Water 7. Color fastness to Saliva 8. Color fastness to Perspiration 9. Color fastness to Household Laundering 10. Pilling resistant (ICI) 11. Pilling resistant (Martindale) 12. Dimensional stability 01 wash 13. Dimensional stability 03/05 wash 14. Twisting/ Spirality 15. Appearance after wash 1/2/3/4/5 16. Fabric weight (GSM) 17. Stretch & Recovery 18. Wicking (Quick dry) 19. Bursting strength test 20. Stretchability of fabric ( Elongation & Modulus ) 1. PH Test 2. Nickle Test 3. Formaldehyde Test 4. Fabric Analysis Test
  • 12. 12 LAB COLORATION ❑ Lab dip ❑ Spectrophotometer ❑ Auto dispenser
  • 13. 13 DYEING PROCESS • Pre-treatment • Dyeing • After-treatment
  • 14. 14 • Water fil • Lod fabric • Steam up 50 • Chemical (inject) • NaoH (dossing) • Strem up 70 • H2O2 • Stem up 98 • Colling 80 • Drain • Normal hot wash • Acid BHK ( Tem 55 ph 4.2) • Enzyme PRE-TREATMENT
  • 15. 15 DYEING o Levelling o Color dossing o Salt dossing o NaoH dossing o Steam up o Sample cake o Drain o Hot wash o Drain o Acid wash o Drain o Acid wash o Drain o Soping o Wash o Softner o Unlod
  • 16. 16 AFTER-TREATMENT • Cold wash • Acid wash • Hot wash • Softner • Unlod
  • 17. 17 ❑ Slitting m/c ❑ Stenter m/c ❑ Dryer m/c ❑ ❑ Padder m/c ❑ Compactor m/c COTTON FINISHING
  • 18. 18 SYNTHETIC DYEING ❑ Types of m/c ❑ Dyeing process ❑ Production/day: 22 ton
  • 19. 19 SYNTHETIC FINISHING • Scouring and relaxing m/c • Stenter m/c • Finishing Defect
  • 20. 20 FABRIC QUALITY ❑ Greige fabric inspection ❑ Finish fabric inspection ❑ 4 point system
  • 21. 21 FABRIC QUALITY ❑ Greige fabric inspection ❑ Finish fabric inspection ❑ 4 point system
  • 22. 22 COTTON DYEING ❑ Types of m/c ❑ Different color dyeing process ❑ Production/day: 28 ton
  • 24. CONTENT Chronological development of garment industry in Bangladesh ❖Factory growth in Bangladesh ❖Earn from Garments Industry ❖Garments ❖Garments manufacturing sequence ❖Different Section in Garment industry ❖Sample ❖Cutting ❖Sewing ❖Finishing ❖Conclusion
  • 25. 25
  • 26. WHAT IS GARMENTS? A garment is a piece of clothing which is manufactured by fabric or textile materials for protecting human body and decorated purpose. 26
  • 27. SAMPLE 27 The samples decide the ability of an exporter. Different Types of Samples: 1. Development sample 2. Quotation Sample 3. Size set sample 4. Counter Sample
  • 28. CUTTING 28 Cutting department is one of the most essential section for garments manufacturing in the apparel industry. The fabric cutting is started after completing the fabric Spreading.
  • 29. PROCESS SEQUENCE OF CUTTING 29 Fabric Receive from Store Fabric Relaxation Marker Making Fabric Spreading Placing Marker paper on the lay Fabric Cutting Numbering 100% Checking Shorting & Bundling Send to the Sewing Section
  • 30. METHOD OF FABRIC CUTTING 30 In Garments industry there are two available cutting method these are….. 1. Manual Method. 2. Computerized method.
  • 31. 31 Sewing is the most important step of garments manufacturing. Sewing means the joining of garments components with the help the needle and thread. SEWING
  • 32. TYPES OF GARMENTS SEWING MACHINE 32
  • 33. FINISHING 33 Garments finishing is the last step of garments making. All of the finishing process are done hear. The term garments finishing mainly apply to pressing, folding, packing & cartooning of garments.
  • 34. FLOW CHART OF FINISHING Garments receive from sewing section Pressing Quality inspection Price tag attatch Folding Packing Final Inspection Shipment
  • 35. CONCLUSION 35 The garment industry has played a pioneering role in the development of industrial sector of Bangladesh. The Ready Made Garments (RMG)industry occupies a unique position in the Bangladesh economy. It is the largest exporting industry in Bangladesh, which experienced phenomenal growth during the last 25 years. Thank you