210929757-Clockwise-Garment-Insp-Tops.pdf
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Clockwise garment inspection is a systematic method of inspecting garments from each angle and seam in a clockwise direction to ensure quality. It has several advantages: all areas are inspected thoroughly and methodically with no repetitions, which improves quality, efficiency and reduces defects being overlooked while minimizing handling. The document then describes the specific steps and areas inspected for tops, such as examining each shoulder seam, sleeve, hem, and side in clockwise order.
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Clockwise inspection
The Purpose of this presentation is to give knowledge about, how the different style garments should be inspected.
Prepared By Abdul Latif
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Recommended
Clockwise inspection
The Purpose of this presentation is to give knowledge about, how the different style garments should be inspected.
Prepared By Abdul Latif
Asst. Manager.QA
MTM Faisalabad Pakistan
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Standard of Operating Procedure of sewing Traffic Light System or Seven Zero System. Traffic Light System in Garments also known as TLS. Basically it's a Quality tool to improve garments product quality from sewing line. Traffic light system is the most effective inspection tool to reduce defect generation at source. It is a random inspection system. Traffic Light System is a visual control for highlighting quality issues in sewing line. Traffic light quality system works in a similar fashion the transportation traffic light system works. Three different colour cards are placed in each operators place. Green indicates that Quality meets the customers Standard. Yellow indicates that a minor fault has been found and caution is required. Red indicates that the Quality Standard does not meet the customers standard requirement.
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Fabric inspection system is needed in garments manufacturing industries to meet the customer demand with better quality full garments .
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There are three main categories of garment defects: 1) Fabric defects related to the material itself, 2) Workmanship and handling defects caused during the production process such as cutting and sewing, and 3) Defects related to trims, accessories, and embellishments like colors, sizing, and placement. Defects are further classified as critical, major, or minor depending on their severity, with critical defects not being shipped and major defects limited to 3% or less depending on buyer requirements. Typical defects include seam puckering, shading variations, open or broken seams, dropped stitches, wavy stitching, loose threads, sizing issues, ironing problems, misaligned buttons/holes, and issues with
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2. Each defect is defined and examples of how it appears in sewn cloth are provided, such as uneven or irregular knotting points of thread, thread loops occurring from knotting points, stitches partially skipping, constituent threads
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The document describes the quality assurance process in garment production. It involves inspecting fabrics and accessories at various stages of production. This includes fabric inspection, testing of materials, and checking at key points like cutting, stitching, washing, finishing, and packing. The quality assurance team aims to ensure the right product is delivered on time while meeting customer requirements and standards through continuous monitoring and improvement.
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The most popular system for fabric inspection is 4 point system. Its very easy process. ASTM defines- It is a Standard Test Method for Visual Inspecting and Grading Fabrics.
4 point system for Fabric Inspection
This is for Textile engineering students so they must have a complete grip of Inspection methods being used in industry
4 Point System is demonstrated thoroughly
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The document discusses the cutting department process in the apparel industry. It involves cutting pattern pieces from fabrics according to a marker and issue plan. Cutting is the decisive first stage that must be done accurately as mistakes are difficult to rectify. Processes include marker making, fabric spreading, cutting, numbering, checking, sorting, and bundling. Inspections ensure proper marker placement, shading, table marks, and tension. Factors like fabric type and thickness, design, and tools used affect the cutting method which can be manual, powered knife, or computerized.
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This document discusses various types of defects that can occur in fabric, printing, dyeing, sewing, and other stages of apparel production. It begins by defining defects and classifying them based on their severity. Section 1 then lists and describes common fabric defects such as loose warp, double ends, broken warp, and oil spots. Section 2 covers dyeing, printing and finishing faults. Section 3 examines sewing problems like slipped stitches, seam pucker, and variable stitch density. Section 4 lists other defects from sizing, ironing, trims and accessories. The document emphasizes that defects can lead to lower prices or seconds goods, creating significant value loss. It stresses the importance of quality control and remedial measures to minimize defects
Application of quality management system
Jackets:
Jacket is an outer garment extending either to the waist or the hips, typically having sleeves and a fastening down the front.
It is available for both men and women.
There are different types of jackets:
Bomber Jackets.
Biker Jacket.
Trucker Jacket.
Denim Jackets.
Track Jacket.
Blouson Jacket.
Hooded Jacket
QUALITY MANAGEMENT:
Quality control involves testing of units and determining if they are within the specifications for the final product.
The purpose of the testing is to determine any needs for corrective actions in the manufacturing process.
Good quality control helps companies meet consumer demands for better products.
QUALITY CONTROL OF JACKETS:
Measure garment dimensions (Tech Pack
Check function of closures, buttons, zippers and other accessories
- broken
- poor quality
- poor attachment
- Mismatched trimming
- Zipper too short
Pull test: Pull at the accessory with a pull gauge for 10 seconds to confirm it stays securely attached to the garment.
Fatigue test: Use the accessory as intended for 50 cycles (e.g. button and unbutton 50 times) in quick succession and confirm it’s still functional and the garment is undamaged after testing.
Stretch test: Stretch elastic bands and straps for proper elasticity and check for any breakage in elastic fibers or stitching.
Pocket and collar incorrectly aligned
Dry and wet crocking test
Crocking tests involve rubbing a piece of
white fabric on each
coloured fabric of the
jacket to check if there
is any colour transfer on the
white fabric.
Stitches per inch (SPI) check
Number of stitches
Per inch.
According to the
Tech pack.
Defect classification zones in garments:
Zone A -- visual appearance ( front side )
(buttons: men- left side
women –right side)
Zone B – visual appearance ( back side )+ fit and shape
Zone c – the inside seams
and stitches which
are not shown out
Seam strength test:
The edges or openings (e.g. armholes, necklines, etc.) are checked.
Exposed notches.
Neatly finished seam.
Stitches :
Stitching Defects (broken, skipped, uneven, staggered, Improperly)
CONCLUSION:
Quality management is done all through the process of jacket manufacturing.
To verify attributes like seam strength, stitching and fit.
Quality control is done to ensure that customers receive products free from defects and meet their needs and meet or exceed customers' expectations.
It also forms the basis of an efficient business that minimizes waste and operates at high levels of productivity
Reduction in production cost.
Quality control ensures production of quality products which is immensely helpful in attracting more customers for the product thereby increasing sales.
Satisfaction of consumers
Inspection in garment industry
Inline inspection in the garment industry involves checking product quality during the production process rather than after completion. This allows defects to be identified and addressed earlier. There are several methods of inline inspection, including checking at fixed checkpoints within the production line and roving checks by quality inspectors. The goals of inline inspection are to stop defects from occurring, improve productivity by reducing rework, provide early feedback to other departments, and lessen the workload of final inspectors. It is particularly important for complex garments with many production steps.
Garments Inspection
The document summarizes the garment inspection process at Golden Apparels and Cap Limited. There are four main types of inspections: pre-production check, initial production check, in-process production check, and final random inspection. The initial production check inspects raw materials like fabric and accessories. Fabric is inspected using a 4-point or 10-point system. Accessories like buttons, zippers, and labels are checked for defects. In-process inspection checks for defects at spreading, cutting, sewing, and finishing stages. The final inspection is done by a third party and uses Acceptable Quality Level sampling to check for visual defects before shipment.
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This document outlines needle detection procedures and sharp tool control for a factory. It includes details on:
1. Calibrating needle detectors using test cards and adjusting the sensitivity level. Garments are scanned before packing to detect contamination.
2. Procedures for when alarms sound, including isolating contaminated garments and using handheld detectors to locate the contamination.
3. Logging broken needles and having policies for missing broken needles/metals, including searching the area and using detectors to check for contamination.
4. Controlling sharp tools in different areas like cutting, sewing, mechanics, and finishing through logs and restricted access.
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It's just an overview in a garment industry for a beginner.
Here in this slide I just showed how a garment industry works.
What are there dept. wise procedure to make a complete garment from order to shipment.
You can have a general idea about how a garment industry produce garment (like pant) from some pieces of fabrics.
Good Luck.
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- Seam classes include superimposed, lapped, bound, flat, decorative, edge finishing, applied, and other seams.
- Different seam types are used for functional or aesthetic purposes and are defined by factors like strength, elasticity, durability, and comfort levels.
- Seam quality is measured by parameters such as size, slippage strength, and strength to break the seam or materials.
- Examples are given of common seam types like superimposed and lapped
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Jackets:
Jacket is an outer garment extending either to the waist or the hips, typically having sleeves and a fastening down the front.
It is available for both men and women.
There are different types of jackets:
Bomber Jackets.
Biker Jacket.
Trucker Jacket.
Denim Jackets.
Track Jacket.
Blouson Jacket.
Hooded Jacket
QUALITY MANAGEMENT:
Quality control involves testing of units and determining if they are within the specifications for the final product.
The purpose of the testing is to determine any needs for corrective actions in the manufacturing process.
Good quality control helps companies meet consumer demands for better products.
QUALITY CONTROL OF JACKETS:
Measure garment dimensions (Tech Pack
Check function of closures, buttons, zippers and other accessories
- broken
- poor quality
- poor attachment
- Mismatched trimming
- Zipper too short
Pull test: Pull at the accessory with a pull gauge for 10 seconds to confirm it stays securely attached to the garment.
Fatigue test: Use the accessory as intended for 50 cycles (e.g. button and unbutton 50 times) in quick succession and confirm it’s still functional and the garment is undamaged after testing.
Stretch test: Stretch elastic bands and straps for proper elasticity and check for any breakage in elastic fibers or stitching.
Pocket and collar incorrectly aligned
Dry and wet crocking test
Crocking tests involve rubbing a piece of
white fabric on each
coloured fabric of the
jacket to check if there
is any colour transfer on the
white fabric.
Stitches per inch (SPI) check
Number of stitches
Per inch.
According to the
Tech pack.
Defect classification zones in garments:
Zone A -- visual appearance ( front side )
(buttons: men- left side
women –right side)
Zone B – visual appearance ( back side )+ fit and shape
Zone c – the inside seams
and stitches which
are not shown out
Seam strength test:
The edges or openings (e.g. armholes, necklines, etc.) are checked.
Exposed notches.
Neatly finished seam.
Stitches :
Stitching Defects (broken, skipped, uneven, staggered, Improperly)
CONCLUSION:
Quality management is done all through the process of jacket manufacturing.
To verify attributes like seam strength, stitching and fit.
Quality control is done to ensure that customers receive products free from defects and meet their needs and meet or exceed customers' expectations.
It also forms the basis of an efficient business that minimizes waste and operates at high levels of productivity
Reduction in production cost.
Quality control ensures production of quality products which is immensely helpful in attracting more customers for the product thereby increasing sales.
Satisfaction of consumers
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Inline inspection in the garment industry involves checking product quality during the production process rather than after completion. This allows defects to be identified and addressed earlier. There are several methods of inline inspection, including checking at fixed checkpoints within the production line and roving checks by quality inspectors. The goals of inline inspection are to stop defects from occurring, improve productivity by reducing rework, provide early feedback to other departments, and lessen the workload of final inspectors. It is particularly important for complex garments with many production steps.
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The document summarizes the garment inspection process at Golden Apparels and Cap Limited. There are four main types of inspections: pre-production check, initial production check, in-process production check, and final random inspection. The initial production check inspects raw materials like fabric and accessories. Fabric is inspected using a 4-point or 10-point system. Accessories like buttons, zippers, and labels are checked for defects. In-process inspection checks for defects at spreading, cutting, sewing, and finishing stages. The final inspection is done by a third party and uses Acceptable Quality Level sampling to check for visual defects before shipment.
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The document discusses various formulas used in the garment industry for tasks like setting production targets, measuring individual and line efficiencies, tracking work-in-process, and calculating costs. It also provides examples of how industrial engineering concepts are applied through tasks like time studies, standard setting, production planning, and performance analysis to improve factory processes and operations. Key roles of industrial engineers include work measurement, standard setting, planning, analysis, improvement projects, and ensuring efficient use of resources.
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The garment manufacturing process involves 14 main steps: 1) design/sketch, 2) pattern design, 3) sample making, 4) production pattern, 5) grading, 6) marker making, 7) spreading, 8) cutting, 9) sorting/bundling, 10) sewing/assembling, 11) inspection, 12) pressing/finishing, 13) final inspection, and 14) packing/dispatch. These steps transform fabric into finished, ready-to-wear garments through processes like pattern making, cutting, sewing, finishing, and quality control checks. Both computerized and manual methods are used throughout the manufacturing flow.
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Needle broken procedure sample
This document outlines needle detection procedures and sharp tool control for a factory. It includes details on:
1. Calibrating needle detectors using test cards and adjusting the sensitivity level. Garments are scanned before packing to detect contamination.
2. Procedures for when alarms sound, including isolating contaminated garments and using handheld detectors to locate the contamination.
3. Logging broken needles and having policies for missing broken needles/metals, including searching the area and using detectors to check for contamination.
4. Controlling sharp tools in different areas like cutting, sewing, mechanics, and finishing through logs and restricted access.
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It's just an overview in a garment industry for a beginner.
Here in this slide I just showed how a garment industry works.
What are there dept. wise procedure to make a complete garment from order to shipment.
You can have a general idea about how a garment industry produce garment (like pant) from some pieces of fabrics.
Good Luck.
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This presentation discusses different types of seams, including 8 seam classes. It begins by defining a seam as the line where fabric layers are joined, which can be done through sewing or other methods. Key points include:
- Seam classes include superimposed, lapped, bound, flat, decorative, edge finishing, applied, and other seams.
- Different seam types are used for functional or aesthetic purposes and are defined by factors like strength, elasticity, durability, and comfort levels.
- Seam quality is measured by parameters such as size, slippage strength, and strength to break the seam or materials.
- Examples are given of common seam types like superimposed and lapped
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- 1. CLOCKWISE GARMENT INSPECTION CLOCKWISE GARMENT INSPECTION CLOCKWISE GARMENT INSPECTION CLOCKWISE GARMENT INSPECTION
- 2. CLOCKWISE GARMENT INSPECTION CLOCKWISE GARMENT INSPECTION “Clockwise garment inspection is a systematic method of Clockwise garment inspection is a systematic method of inspecting garments (clockwise direction) to ensure that the garment conforms to customer’s specifications.” g p
- 3. ADVANTAGES OF ADVANTAGES OF CLOCKWISE INSPECTION CLOCKWISE INSPECTION All i d CLOCKWISE INSPECTION CLOCKWISE INSPECTION All garment areas are inspected. Systematic inspection procedure Systematic inspection procedure No repetition. Improved quality levels. Increased efficiency. Chances of overlooking defects are reduced Chances of overlooking defects are reduced. Minimizes garment handling.
- 5. TOPS INSPECTION Pick up by shoulder points. Check front & back appearance & presentation is correct. bac appea a ce & p ese a o s co ec .
- 6. TOPS INSPECTION (CONTD) Lie flat on table. Examine styling details.
- 7. TOPS INSPECTION (CONTD) Open & check any center front opening
- 8. TOPS INSPECTION (CONTD) Examine inside and outside of collar / neck. Examine inside shoulder seam
- 9. TOPS INSPECTION (CONTD) Fold top forward at shoulders. Examine back neck
- 10. TOPS INSPECTION (CONTD) Examine left shoulder seam. Examine left armhole seam.
- 11. TOPS INSPECTION (CONTD) Fold sleeve across front of garment, examine back left armhole Check for shading back left armhole. Check for shading
- 12. TOPS INSPECTION (CONTD) Examine left sleeve cuff inside & out
- 13. TOPS INSPECTION (CONTD) Examine left underarm seam & left side seam. Check C&C label
- 14. TOPS INSPECTION (CONTD) Examine bottom hem inside and out, front & back
- 15. TOPS INSPECTION (CONTD) Examine right side seam & right underarm
- 16. TOPS INSPECTION (CONTD) Examine right sleeve cuff inside and out
- 17. TOPS INSPECTION (CONTD) Fold sleeve across front of garment. Examine back right armhole, check for shading
- 18. TOPS INSPECTION (CONTD) ( ) Examine right armhole seam and shoulder seam
- 19. TOPS INSPECTION (CONTD) TOPS INSPECTION (CONTD) Turn garment over. Examine styling details & any unchecked seams on back
- 20. FINISH INSPECTION A-Grade & B/C-Grade should be kept separate A Grade & B/C Grade should be kept separate
- 21. QUESTIONS FOR DISCUSSION QUESTIONS FOR DISCUSSION