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Qualification of friability test
apparatus
PRESENTED BY
N.INDRAJA
M.PHARM
DEPARTMENT:QA&QC
01 OBJECTIVE:
Objective of this report is to provide documented evidence
through the verification of installation, operation
& performance of Tablet Friability Tester to show that the
instrument installed, operated and consistently performed
according to predetermine specifications
02 SCOPE :
The scope of this Report is limited to Id No. XYZ
DEPARTMENT NAME & SIGNATURE RESPONSIBILITY
Maintenance
To prepare qualification report.
To co-ordinate the entire
qualification activity.
Quality Assurance
To execute qualification study in
co-ordination with other
departments.
Production
To execute qualification study in
co-ordination with other
departments.
Maintenance
To review the qualification
documents.
Head – Quality Assurance
To approve qualification protocol
& report.
3.0 QUALIFICATION TEAM AND RESPONSIBILITIES:
4.0 INSTRUMENT DESCRIPTION:
For instrument description, should match as per re qualification
protocol
5.0 ACCEPTANCE CRITERIA:
Qualification of the instrument shall be in accordance with the
parameters given in Annexures – A, B, C, D, E, F, G, H, I & J of this
report.
6.0 OBSERVATIONS:
• Qualification shall be executed using following forms:
• Installation verification checklist – Refer Annexure – A.
• Calibration of measuring device– Refer Annexure – B
• .
• Site inspection checklist – Refer Annexure – C.
• Utility verification checklist – Refer Annexure – D.
• Technical specification checklist – Refer Annexure – E
• .
• Drum specification checklist – Refer Annexure – F.
• Operation verification checklist – Refer Annexure – G.
• Parameter challenge study – Refer Annexure – H.
• Power failure challenge study – Refer Annexure – I.
• Performance of instrument – Refer Annexure- J.
Sr. No
Checks to be
performed
Acceptance
criteria
Observation Checked by/Date
1
Check for the
receipt of the
consignment.
It shall be received
in good condition.
2
Check for any
scratches on the
machine body and
drums.
It shall not have
any scratches on
machine body and
drums.
3
Check for electric
al connection
It shall not
observed a loose or
damage
connection.
4
Check for levelling
of the platform.
Air bubble of level
indicator should be
at centre.
5
Check both drums
are properly locked
with knob on the
shaft.
Both drums should
be properly locked
with knob on the
shaft.
Annexure- A
INSTALATION VERIFICATION CHECK LIST
Sr. No.
Measuring
devices
Acceptance criteria Observation Checked by/Date
1 Vernier Calliper
It should be
calibrated within
calibration period.
2 Thermometer
It should be
calibrated within
calibration period.
3 Stopwatch
It should be
calibrated within
calibration period.
4 Multimeter
It should be
calibrated within
calibration period.
Annexure- B
CALIBRATION OF MEASURING DEVICES
Sr.No. Parameter
Acceptance
criteria
Observation
Checked by/
Date
1
Room
Temperature
15 to 30°C
2 Room Humidity 40 to 70 % RH
3
Room
environmental
checks
– Away from
direct sunlight.
– Free from
vibration. – No
corrosive
gases. – Free
from excess
dust and
moisture.
4 Table space
Width :15”
Length : 18”
Height : 20”
Sr.No. Parameter
Acceptance
criteria
Observation
Checked by/
Date
5
Point for
electrical
connection
Single phase
of 230 V AC 50
Hz
6
Base/table
level
Levelled
sturdy, with no
vibration.
7 Earthing
Shall be
provided.
Annexure- C
SITE
INSPECTION
CHECKLIST
Sr.No Parameter
Acceptance
criteria
Observation
Checked
by/Date
1
Phase
Voltage:
Single Phase,
220/230 VAC,
50/60 Hz.
Annexure- D
UTILITY VERIFICATION CHECKLIST
Sr. No. Test
Acceptance
criteria
Observation Checked by/ Date
1 Speed
25 Revolutions per
minute (RPM)
2 Speed Accuracy ± 1 RPM
3 Time range
01 Sec. to 09
Hrs.59 Min. 59 Sec.
4 Count Range
01 to 99999
revolutions.
5 Motor
DC Stepper Motor
of 3.5 KgCm
Torque, 6 Volts
6 Type of the Drum
Electrolab AD Drum
and Abrasion Drum.
7 Power Supply
Single Phase,
220/230 V AC,
50/60 Hz
8 Fuse Rating
T 160 mAmp – (For
I/P Supply as
220/230 V AC,
50/60 Hz)
9 Dimension
350mm (L) X
310mm X 430mm
(H)
10 Weight 12 Kg. (approx.)
11 No. of Drums 02 Nos.
No. of Discharge
Annexure- E
TECHNICAL SPECIFICATION CHECKLIST
Sr. No. Name
Acceptance
criteria (As per
USP General
Chapter – 1216)
Observation
Checked by /
Date
1 Drums
– One side
removable.
— — —
Drum 1 and Drum
2
—
– Material
Transparent
synthetic polymer
with polished
internal surfaces.
–
Inside Radius of
Curved Projection
80.5 ± 5.0 mm.
–
Diameter of
Central Hole
10.0 ± 0.1 mm.
–
Diameter of
Central Ring
25.0 ± 0.5 mm.
–
Inside Diameter of
Drum
287.0 ± 4.0 mm.
–
Outside Diameter
of Drum
302.5 ± 4.0 mm.
– Depth of Drum 38.0 ± 2.0 mm.
–
Tablet Dropping
Height
156.0 ± 2.0 mm.
– – – –
Annexure- F
DRUMS SPECIFICATION CHECK LIST
Sr. No. Operation Acceptance criteria Observations
Checked by/
Date
1 Switch ‘ON’ the power switch.
– The drum shall initialize itself to the loading
position. – The display shall now show ‘Start”
2 a) Press ‘TIME’ key to select the “TIME MODE”.
– The MODE indicator LED shall indicate
the “TIME MODE”. -The display shall show
the previous time values.
b) Enter the desired value by using numerical
keys. Press ‘ENTER’ key to register the value.
The display shall show ‘00’.
c) Press ‘RUN/HALT’ key.
– The drum shall start rotating in forward
direction. – The display shall show elapsed
time. – When the test is over the drum shall
rotate in reverse direction for discharging the
tablets into the tray. – Indication of test over
shall show by an audible beep. – The display
shall show “END”.
d) Press ‘RESET’ key.
The instrument shall initialize and will stop at
the loading position.
3
a) Press ‘COUNT’ key to select the “COUNT
MODE”.
– The MODE indicator LED shall indicate
the “COUNT MODE”. – The display shall
show the previous count values.
b) Enter the desired value by using numerical
keys. Press ‘ENTER’ key to register the value.
The display shall show ‘00’.
c) Press ‘RUN/HALT’ key.
– The drum shall start rotating in forward
direction. – The display shall show elapsed
count. – When the test is over the drum shall
rotate in reverse direction for discharging the
tablets into the tray. – Indication of test over
Annexure- G
OPERATIONL VERIFICATION CHECKLIST
Sr.No
Test
procedure
Acceptance
criteria
Observation
Checked
by/Date
1
Start the
instrument.
Instrument
shall run.
2
Turn main
power to the
instrument
OFF.
The instrument
shall get OFF.
3
Turn Power
ON.
Instrument
should not start
spontaneously.
4
Start the
instrument.
Instrument
should resumes
from the stop
condition with
all the
parametrs
found as before
POWER –
OFF.
POWER FAILURE CHALLENGE STUDY (Annexure- I)
PERFORMANCE OF INSTRUMENT (Annexure- J)
1.0 Procedure:
Performance of instrument is checked by taking different size
or shape of tablets ( different size or shape of tablets causes a
regular and irregular tumbling). Initially weighed tablets are
transferred gently into the drum from the side slit provided on
the drums. The TIME mode is set for 4 minute i.e. 100 rotations.
Calculated the friability and result is recorded in following
tables.
a) For regular tumbling, set the instrument at normal position, as
there is no any irregular tumbling of tablets.
b) For irregular tumbling, set the instrument with 10° tilt with the
bench top to prevent any irregular tumbling of tablets.
1.1 Acceptance criteria: Performance of instrument shall be
found satisfactory.
Sr. No.
Time
Set in
Minute
Initial
weight
Final
weight
Friabil
ity Checke
d by/Da
te
1
2
3
For Normal Position:
Product Name:
Batch No.:
Sr. No.
Time
Set in
Minute
Initial
weight
Final
weight
Friabil
ity Checke
d by/Da
te
1
2
3
1.3 For 10° Tilt Position:
Product Name:
Batch No.:
Sr. No. Deviation (s)
Justification
for
acceptance
criteria
Impact on
installation,
operation and
performance
7.0 DEVIATION REPORT:
8.0 CHANGE CONTROL:
9.0 LIST OF ANNEXURE:
10.0 SUMMARYAND CONCLUSION OF QUALIFICATION:
11.0 CERTIFICATION OF QUALIFICATION:
Qualification is satisfactory Yes/No
Hence instrument can be used for routine use. Yes/No

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Friability test apparatus

  • 1. Qualification of friability test apparatus PRESENTED BY N.INDRAJA M.PHARM DEPARTMENT:QA&QC
  • 2.
  • 3. 01 OBJECTIVE: Objective of this report is to provide documented evidence through the verification of installation, operation & performance of Tablet Friability Tester to show that the instrument installed, operated and consistently performed according to predetermine specifications 02 SCOPE : The scope of this Report is limited to Id No. XYZ
  • 4. DEPARTMENT NAME & SIGNATURE RESPONSIBILITY Maintenance To prepare qualification report. To co-ordinate the entire qualification activity. Quality Assurance To execute qualification study in co-ordination with other departments. Production To execute qualification study in co-ordination with other departments. Maintenance To review the qualification documents. Head – Quality Assurance To approve qualification protocol & report. 3.0 QUALIFICATION TEAM AND RESPONSIBILITIES:
  • 5. 4.0 INSTRUMENT DESCRIPTION: For instrument description, should match as per re qualification protocol 5.0 ACCEPTANCE CRITERIA: Qualification of the instrument shall be in accordance with the parameters given in Annexures – A, B, C, D, E, F, G, H, I & J of this report.
  • 6. 6.0 OBSERVATIONS: • Qualification shall be executed using following forms: • Installation verification checklist – Refer Annexure – A. • Calibration of measuring device– Refer Annexure – B • . • Site inspection checklist – Refer Annexure – C. • Utility verification checklist – Refer Annexure – D. • Technical specification checklist – Refer Annexure – E • . • Drum specification checklist – Refer Annexure – F. • Operation verification checklist – Refer Annexure – G. • Parameter challenge study – Refer Annexure – H. • Power failure challenge study – Refer Annexure – I. • Performance of instrument – Refer Annexure- J.
  • 7. Sr. No Checks to be performed Acceptance criteria Observation Checked by/Date 1 Check for the receipt of the consignment. It shall be received in good condition. 2 Check for any scratches on the machine body and drums. It shall not have any scratches on machine body and drums. 3 Check for electric al connection It shall not observed a loose or damage connection. 4 Check for levelling of the platform. Air bubble of level indicator should be at centre. 5 Check both drums are properly locked with knob on the shaft. Both drums should be properly locked with knob on the shaft. Annexure- A INSTALATION VERIFICATION CHECK LIST
  • 8. Sr. No. Measuring devices Acceptance criteria Observation Checked by/Date 1 Vernier Calliper It should be calibrated within calibration period. 2 Thermometer It should be calibrated within calibration period. 3 Stopwatch It should be calibrated within calibration period. 4 Multimeter It should be calibrated within calibration period. Annexure- B CALIBRATION OF MEASURING DEVICES
  • 9. Sr.No. Parameter Acceptance criteria Observation Checked by/ Date 1 Room Temperature 15 to 30°C 2 Room Humidity 40 to 70 % RH 3 Room environmental checks – Away from direct sunlight. – Free from vibration. – No corrosive gases. – Free from excess dust and moisture. 4 Table space Width :15” Length : 18” Height : 20” Sr.No. Parameter Acceptance criteria Observation Checked by/ Date 5 Point for electrical connection Single phase of 230 V AC 50 Hz 6 Base/table level Levelled sturdy, with no vibration. 7 Earthing Shall be provided. Annexure- C SITE INSPECTION CHECKLIST
  • 11. Sr. No. Test Acceptance criteria Observation Checked by/ Date 1 Speed 25 Revolutions per minute (RPM) 2 Speed Accuracy ± 1 RPM 3 Time range 01 Sec. to 09 Hrs.59 Min. 59 Sec. 4 Count Range 01 to 99999 revolutions. 5 Motor DC Stepper Motor of 3.5 KgCm Torque, 6 Volts 6 Type of the Drum Electrolab AD Drum and Abrasion Drum. 7 Power Supply Single Phase, 220/230 V AC, 50/60 Hz 8 Fuse Rating T 160 mAmp – (For I/P Supply as 220/230 V AC, 50/60 Hz) 9 Dimension 350mm (L) X 310mm X 430mm (H) 10 Weight 12 Kg. (approx.) 11 No. of Drums 02 Nos. No. of Discharge Annexure- E TECHNICAL SPECIFICATION CHECKLIST
  • 12. Sr. No. Name Acceptance criteria (As per USP General Chapter – 1216) Observation Checked by / Date 1 Drums – One side removable. — — — Drum 1 and Drum 2 — – Material Transparent synthetic polymer with polished internal surfaces. – Inside Radius of Curved Projection 80.5 ± 5.0 mm. – Diameter of Central Hole 10.0 ± 0.1 mm. – Diameter of Central Ring 25.0 ± 0.5 mm. – Inside Diameter of Drum 287.0 ± 4.0 mm. – Outside Diameter of Drum 302.5 ± 4.0 mm. – Depth of Drum 38.0 ± 2.0 mm. – Tablet Dropping Height 156.0 ± 2.0 mm. – – – – Annexure- F DRUMS SPECIFICATION CHECK LIST
  • 13. Sr. No. Operation Acceptance criteria Observations Checked by/ Date 1 Switch ‘ON’ the power switch. – The drum shall initialize itself to the loading position. – The display shall now show ‘Start” 2 a) Press ‘TIME’ key to select the “TIME MODE”. – The MODE indicator LED shall indicate the “TIME MODE”. -The display shall show the previous time values. b) Enter the desired value by using numerical keys. Press ‘ENTER’ key to register the value. The display shall show ‘00’. c) Press ‘RUN/HALT’ key. – The drum shall start rotating in forward direction. – The display shall show elapsed time. – When the test is over the drum shall rotate in reverse direction for discharging the tablets into the tray. – Indication of test over shall show by an audible beep. – The display shall show “END”. d) Press ‘RESET’ key. The instrument shall initialize and will stop at the loading position. 3 a) Press ‘COUNT’ key to select the “COUNT MODE”. – The MODE indicator LED shall indicate the “COUNT MODE”. – The display shall show the previous count values. b) Enter the desired value by using numerical keys. Press ‘ENTER’ key to register the value. The display shall show ‘00’. c) Press ‘RUN/HALT’ key. – The drum shall start rotating in forward direction. – The display shall show elapsed count. – When the test is over the drum shall rotate in reverse direction for discharging the tablets into the tray. – Indication of test over Annexure- G OPERATIONL VERIFICATION CHECKLIST
  • 14. Sr.No Test procedure Acceptance criteria Observation Checked by/Date 1 Start the instrument. Instrument shall run. 2 Turn main power to the instrument OFF. The instrument shall get OFF. 3 Turn Power ON. Instrument should not start spontaneously. 4 Start the instrument. Instrument should resumes from the stop condition with all the parametrs found as before POWER – OFF. POWER FAILURE CHALLENGE STUDY (Annexure- I)
  • 15. PERFORMANCE OF INSTRUMENT (Annexure- J) 1.0 Procedure: Performance of instrument is checked by taking different size or shape of tablets ( different size or shape of tablets causes a regular and irregular tumbling). Initially weighed tablets are transferred gently into the drum from the side slit provided on the drums. The TIME mode is set for 4 minute i.e. 100 rotations. Calculated the friability and result is recorded in following tables. a) For regular tumbling, set the instrument at normal position, as there is no any irregular tumbling of tablets. b) For irregular tumbling, set the instrument with 10° tilt with the bench top to prevent any irregular tumbling of tablets. 1.1 Acceptance criteria: Performance of instrument shall be found satisfactory.
  • 16. Sr. No. Time Set in Minute Initial weight Final weight Friabil ity Checke d by/Da te 1 2 3 For Normal Position: Product Name: Batch No.: Sr. No. Time Set in Minute Initial weight Final weight Friabil ity Checke d by/Da te 1 2 3 1.3 For 10° Tilt Position: Product Name: Batch No.:
  • 17. Sr. No. Deviation (s) Justification for acceptance criteria Impact on installation, operation and performance 7.0 DEVIATION REPORT:
  • 18. 8.0 CHANGE CONTROL: 9.0 LIST OF ANNEXURE: 10.0 SUMMARYAND CONCLUSION OF QUALIFICATION: 11.0 CERTIFICATION OF QUALIFICATION: Qualification is satisfactory Yes/No Hence instrument can be used for routine use. Yes/No