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FORCE SENSOR
FORCE SENSOR
www.researchdesignlab.com Page 2
FORCE SENSOR
Table of Contents
OVERVIEW ................................................................................................................................... 3
INTRODUCTION ...................................................................................................................... 3
FEATURES ................................................................................................................................ 3
APPLICATIONS........................................................................................................................ 3
WORKING ................................................................................................................................. 4
SCHEMATIC AND CODES...................................................................................................... 5
OUTPUT..................................................................................................................................... 7
RELATED PRODUCTS ............................................................................................................ 8
www.researchdesignlab.com Page 3
FORCE SENSOR
OVERVIEW
INTRODUCTION
This is a force sensitive resistor with a round, 0.5" diameter, sensing area. This FSR will vary its
resistance depending on how much pressure is being applied to the sensing area. The harder the
force, the lower the resistance. When no pressure is being applied to the FSR its resistance will
be larger than 1M. This FSR can sense applied force anywhere in the range of 100g-10kg.
FEATURES
 Size range: Max=20’’x24’’ Min=0.2’’x0.2’’.
 Device thickness: 0.008’’ to 0.50’’.
 Force sensitivity range < 100g to >10kg
 Temperature range: -30C to +70C
APPLICATIONS
 Pharmaceutical Industry .
 Automotive applications.
www.researchdesignlab.com Page 4
FORCE SENSOR
WORKING
The FSR sensor is not a strain gauge, load cell or pressure transducer. While it can be used for
dynamic measurement, only qualitative results are generally obtainable. Force accuracy ranges
from approximately ± 5% to ± 25% depending on the consistency of the measurement and
actuation system, the repeatability tolerance held in manufacturing, and the use of part
calibration. Accuracy should not be confused with resolution. The force resolution of FSR
devices is better than ± 0.5% of full use force.
Usually sensor size and shape are the limiting parameters in FSR integration, so any
evaluation part should be chosen to fit the desired mechanical actuation system. In general,
standard FSR products have a common semiconductor make-up and only by varying actuation
methods (e.g. overlays and actuator areas) or electrical interfaces can different response
characteristics be achieved. When designing the actuation mechanics, follow these guidelines to
achieve the best force repeatability:
• Provide a consistent force distribution. FSR response is very sensitive to the distribution of the
applied force. In general, this precludes the use of dead weights for characterization since exact
duplication of the weight distribution is rarely repeatable cycle-to-cycle. A consistent weight
(force) distribution is more difficult to achieve than merely obtaining a consistent total applied
weight (force). As long as the distribution is the same cycle-to-cycle, then repeatability will be
maintained.The use of a thin elastomer between the applied force and the FSR can help absorb
error from inconsistent force distributions.
• Keep the actuator area, shape, and compliance constant. Charges in these parameters
significantly alter the response characteristic of a given sensor. Any test, mock-up, or evaluation
conditions should be closely matched to the final use conditions. The greater the cycle-to-cycle
consistency of these parameters, the greater the device repeatability. In human interface
applications where a finger is the mode of actuation, perfect control of these parameters is not
generally possible. However, human force sensing is somewhat inaccurate; it is rarely sensitive
enough to detect differences of less than ± 50%.
• Control actuator placement. In cases where the actuator is to be smaller than the FSR active
area, cycle-to-cycle consistency of actuator placement is necessary. In an extreme case (e.g., a
large, flat, hard actuator that bridges the bordering Adhesive), the adhesive can present FSR
actuation
• Keep actuation cycle time consistent. Because of the time dependence of the FSR resistance to
an applied force, it is important when characterizing the sensor system to assure that increasing
loads (e.g. force ramps) are applied at consistent rates (cycle-to-cycle). Likewise, static force
measurements must take into account FSR mechanical setting time. This time is dependent on
www.researchdesignlab.com Page 5
FORCE SENSOR
the mechanics of actuation and the amount of force applied and is usually on the order of
seconds.
SCHEMATIC AND CODES
ARM
http://researchdesignlab.com/index.php/sensors/force-sensor-arm-schematics.html
http://researchdesignlab.com/force-sensor-arm-code
ATMEL
http://researchdesignlab.com/force-sensor-atmel-schematics.html
http://researchdesignlab.com/force-sensor-atmel-code.html
PIC
http://researchdesignlab.com/force-sensor-pic-schematic.html
http://researchdesignlab.com/force-sensor-pic-code.html
ARDUINO
http://researchdesignlab.com/force-sensor-aurdino-schematic.html
www.researchdesignlab.com Page 6
FORCE SENSOR
ARDUINO CODE
int sensorPin = A0; // select the input pin for the force sensor
void setup()
{
Serial.begin(9600);
}
void loop()
{
Serial.println(analogRead(sensorPin));
}
www.researchdesignlab.com Page 7
FORCE SENSOR
OUTPUT
www.researchdesignlab.com Page 8
FORCE SENSOR
RELATED PRODUCTS
PIC PROJECT BOARD PIC DEVELOPMENT BOARD
ATMEL PROJECT BOARD ATMEL DEVELOPMENT
BOARD

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Force Sensor

  • 2. www.researchdesignlab.com Page 2 FORCE SENSOR Table of Contents OVERVIEW ................................................................................................................................... 3 INTRODUCTION ...................................................................................................................... 3 FEATURES ................................................................................................................................ 3 APPLICATIONS........................................................................................................................ 3 WORKING ................................................................................................................................. 4 SCHEMATIC AND CODES...................................................................................................... 5 OUTPUT..................................................................................................................................... 7 RELATED PRODUCTS ............................................................................................................ 8
  • 3. www.researchdesignlab.com Page 3 FORCE SENSOR OVERVIEW INTRODUCTION This is a force sensitive resistor with a round, 0.5" diameter, sensing area. This FSR will vary its resistance depending on how much pressure is being applied to the sensing area. The harder the force, the lower the resistance. When no pressure is being applied to the FSR its resistance will be larger than 1M. This FSR can sense applied force anywhere in the range of 100g-10kg. FEATURES  Size range: Max=20’’x24’’ Min=0.2’’x0.2’’.  Device thickness: 0.008’’ to 0.50’’.  Force sensitivity range < 100g to >10kg  Temperature range: -30C to +70C APPLICATIONS  Pharmaceutical Industry .  Automotive applications.
  • 4. www.researchdesignlab.com Page 4 FORCE SENSOR WORKING The FSR sensor is not a strain gauge, load cell or pressure transducer. While it can be used for dynamic measurement, only qualitative results are generally obtainable. Force accuracy ranges from approximately ± 5% to ± 25% depending on the consistency of the measurement and actuation system, the repeatability tolerance held in manufacturing, and the use of part calibration. Accuracy should not be confused with resolution. The force resolution of FSR devices is better than ± 0.5% of full use force. Usually sensor size and shape are the limiting parameters in FSR integration, so any evaluation part should be chosen to fit the desired mechanical actuation system. In general, standard FSR products have a common semiconductor make-up and only by varying actuation methods (e.g. overlays and actuator areas) or electrical interfaces can different response characteristics be achieved. When designing the actuation mechanics, follow these guidelines to achieve the best force repeatability: • Provide a consistent force distribution. FSR response is very sensitive to the distribution of the applied force. In general, this precludes the use of dead weights for characterization since exact duplication of the weight distribution is rarely repeatable cycle-to-cycle. A consistent weight (force) distribution is more difficult to achieve than merely obtaining a consistent total applied weight (force). As long as the distribution is the same cycle-to-cycle, then repeatability will be maintained.The use of a thin elastomer between the applied force and the FSR can help absorb error from inconsistent force distributions. • Keep the actuator area, shape, and compliance constant. Charges in these parameters significantly alter the response characteristic of a given sensor. Any test, mock-up, or evaluation conditions should be closely matched to the final use conditions. The greater the cycle-to-cycle consistency of these parameters, the greater the device repeatability. In human interface applications where a finger is the mode of actuation, perfect control of these parameters is not generally possible. However, human force sensing is somewhat inaccurate; it is rarely sensitive enough to detect differences of less than ± 50%. • Control actuator placement. In cases where the actuator is to be smaller than the FSR active area, cycle-to-cycle consistency of actuator placement is necessary. In an extreme case (e.g., a large, flat, hard actuator that bridges the bordering Adhesive), the adhesive can present FSR actuation • Keep actuation cycle time consistent. Because of the time dependence of the FSR resistance to an applied force, it is important when characterizing the sensor system to assure that increasing loads (e.g. force ramps) are applied at consistent rates (cycle-to-cycle). Likewise, static force measurements must take into account FSR mechanical setting time. This time is dependent on
  • 5. www.researchdesignlab.com Page 5 FORCE SENSOR the mechanics of actuation and the amount of force applied and is usually on the order of seconds. SCHEMATIC AND CODES ARM http://researchdesignlab.com/index.php/sensors/force-sensor-arm-schematics.html http://researchdesignlab.com/force-sensor-arm-code ATMEL http://researchdesignlab.com/force-sensor-atmel-schematics.html http://researchdesignlab.com/force-sensor-atmel-code.html PIC http://researchdesignlab.com/force-sensor-pic-schematic.html http://researchdesignlab.com/force-sensor-pic-code.html ARDUINO http://researchdesignlab.com/force-sensor-aurdino-schematic.html
  • 6. www.researchdesignlab.com Page 6 FORCE SENSOR ARDUINO CODE int sensorPin = A0; // select the input pin for the force sensor void setup() { Serial.begin(9600); } void loop() { Serial.println(analogRead(sensorPin)); }
  • 8. www.researchdesignlab.com Page 8 FORCE SENSOR RELATED PRODUCTS PIC PROJECT BOARD PIC DEVELOPMENT BOARD ATMEL PROJECT BOARD ATMEL DEVELOPMENT BOARD