Presentation on
Flexible Electronics
PRESENTED BY SOURABH KUMAR
13ECIEC008
B.TECH, EC, VIII SEM
CITM COLLEGE SITAPURA
Outline:
• Introduction to Flexible Electronics
• Technologies and Integration Processes
• Fabrication Technology
• Flexible circuit board
• Flexible electronic components
• Manufacturing of flexible circuits & device
• Material and thickness
• Market Growth
• Applications
• Advantages and disadvantages
• Reference & Conclusion
Introduction to Flexible Electronics
• Flexible electronics, also known as flex circuits, is a technology for assembling
electronic circuits by mounting electronic devices on flexible plastic substrates.
• FLEXIBLE ELECTRONICS can actually be defined as the electronic devices which
can be bent and stretched into any shape at any time.
Flexible Electronics
A generic large-area electronic structure is composed of :
Substrate
Back-plane
Front-plane
Encapsulation
TECHNOLOGIES AND INTEGRATION PROCESSES
Any manufacturable device has four essential characteristics:
 Superior and pre-specified performance, with reproducibility,
uniformity, and reliability
 High yield to acceptable tolerance
 Simulations exist for both reverse engineering during development
and right-first-time design
Proven adequate in-service lifetime.
FABRICATION TECHNOLOGY FOR
FLEXIBLE ELECTRONICS
 Fabrication on sheets by Batch Processing..
 On a rigid carrier, facing up and loose;
 In a tensioning frame, facing up or down;
 In a frame, facing down and loose
 Fabrication On Web by roll-to-roll Processing
 Additive Printing
Flexible Circuit boards
Flex circuits are made up of
flexible plastic substrate
usually polyimide, Polyester or
thin sheets of glass
Flexible electronic components
Electronic components such as transistors are
being made from silicon nanomembrane usually called
TFT’s(thin film transistors).
Flexible resistors & capacitors structures are
shown diagrammatically usually called thin flim resistors
and thin flim capacitors
Resistor Capacitor
Lithium-ion
flexible battery
Non volatile
Memories
Flexible Displays
Organic light-emitting diodes (OLEDs) are normally
used instead of a back-light for flexible displays.
Manufacturing of flexible circuits & devices
For the manufacturing of flexible electronics “Roll
to Roll” (R2R) processing inkjet printing and soft
lithography process is used.
Steps of R2R processing
Layers materials and their thickness
Base material or
substrate
1.Flexible polymer
flim
2. Polyethylene
terephthalate
3. Thin glass sheet
12-125 µm
Conductive
path
1. Copper foil
2. Polyester
3. Graphene
200 nm
Market Growth
• The market for flexible, printed, and organic large-area
electronics is rapidly growing. Currently estimated at over
$200M, the global market is expected to increase to a $800M
market by 2020.
Applications
 Automotive field. Space crafts. Foldable displays.
 Military. Electronics Devices. Health Care
Displays and Human- machine interaction
Energy management and mobile devices
Wireless systems
Electronics Embedded in the living environment
Flexible solar cells
Flexible outwears
Flexible Electronic products
Stretchable Lithium ion battery
Developed by University of llinois at Urbana
Flexible Devices
ADVANTAGES
light weight
Smaller dimensions required
Space saving
Foldable and bendable
Increased circuitry density
Wide Viewing Angle
DISADVANTAGES
Initial investment may be
expensive
Integration of components would
be challenge for engineers
Precision machines required
Lifetime
Manufacturing
Conclusion
Flexible electronics in future will play a part in
field of security, entertainment and may lead to
innovative applications
The demand for flexible electronic products
at present may not be noticed but upto 2020 there
would be huge demand and preference will be given to
the flexible products in market
References
• [1] www.wikkipedia.org.in/flexibleelectronics
• [2] "Printed Circuit Techniques" by Cledo Brunetti and Roger W. Curtis (National
Bureau of Standards Circular 468 first issued 15 November 1947)
• [3] Gleskova, H., Wagner, S., Gasˇpar k, V. & Kova´cˇ, P. 150uC Amorphous
Silicon thin-Film Transistor technology for Polyimide Substrates. J.Electrochem.
Soc.148, G370-G374 (2001)
• [4] Cotema, coating machinery GmbH www.cotema.de
Flexible Electronics PPT by Sourabh Kumar

Flexible Electronics PPT by Sourabh Kumar

  • 1.
    Presentation on Flexible Electronics PRESENTEDBY SOURABH KUMAR 13ECIEC008 B.TECH, EC, VIII SEM CITM COLLEGE SITAPURA
  • 2.
    Outline: • Introduction toFlexible Electronics • Technologies and Integration Processes • Fabrication Technology • Flexible circuit board • Flexible electronic components • Manufacturing of flexible circuits & device • Material and thickness • Market Growth • Applications • Advantages and disadvantages • Reference & Conclusion
  • 3.
    Introduction to FlexibleElectronics • Flexible electronics, also known as flex circuits, is a technology for assembling electronic circuits by mounting electronic devices on flexible plastic substrates. • FLEXIBLE ELECTRONICS can actually be defined as the electronic devices which can be bent and stretched into any shape at any time.
  • 4.
    Flexible Electronics A genericlarge-area electronic structure is composed of : Substrate Back-plane Front-plane Encapsulation
  • 5.
    TECHNOLOGIES AND INTEGRATIONPROCESSES Any manufacturable device has four essential characteristics:  Superior and pre-specified performance, with reproducibility, uniformity, and reliability  High yield to acceptable tolerance  Simulations exist for both reverse engineering during development and right-first-time design Proven adequate in-service lifetime.
  • 7.
    FABRICATION TECHNOLOGY FOR FLEXIBLEELECTRONICS  Fabrication on sheets by Batch Processing..  On a rigid carrier, facing up and loose;  In a tensioning frame, facing up or down;  In a frame, facing down and loose  Fabrication On Web by roll-to-roll Processing  Additive Printing
  • 8.
    Flexible Circuit boards Flexcircuits are made up of flexible plastic substrate usually polyimide, Polyester or thin sheets of glass
  • 9.
    Flexible electronic components Electroniccomponents such as transistors are being made from silicon nanomembrane usually called TFT’s(thin film transistors). Flexible resistors & capacitors structures are shown diagrammatically usually called thin flim resistors and thin flim capacitors
  • 10.
  • 11.
  • 12.
    Flexible Displays Organic light-emittingdiodes (OLEDs) are normally used instead of a back-light for flexible displays.
  • 14.
    Manufacturing of flexiblecircuits & devices For the manufacturing of flexible electronics “Roll to Roll” (R2R) processing inkjet printing and soft lithography process is used. Steps of R2R processing
  • 15.
    Layers materials andtheir thickness Base material or substrate 1.Flexible polymer flim 2. Polyethylene terephthalate 3. Thin glass sheet 12-125 µm Conductive path 1. Copper foil 2. Polyester 3. Graphene 200 nm
  • 16.
    Market Growth • Themarket for flexible, printed, and organic large-area electronics is rapidly growing. Currently estimated at over $200M, the global market is expected to increase to a $800M market by 2020.
  • 17.
    Applications  Automotive field.Space crafts. Foldable displays.  Military. Electronics Devices. Health Care Displays and Human- machine interaction Energy management and mobile devices Wireless systems Electronics Embedded in the living environment Flexible solar cells Flexible outwears
  • 18.
  • 19.
    Stretchable Lithium ionbattery Developed by University of llinois at Urbana
  • 20.
  • 22.
    ADVANTAGES light weight Smaller dimensionsrequired Space saving Foldable and bendable Increased circuitry density Wide Viewing Angle DISADVANTAGES Initial investment may be expensive Integration of components would be challenge for engineers Precision machines required Lifetime Manufacturing
  • 23.
    Conclusion Flexible electronics infuture will play a part in field of security, entertainment and may lead to innovative applications The demand for flexible electronic products at present may not be noticed but upto 2020 there would be huge demand and preference will be given to the flexible products in market
  • 24.
    References • [1] www.wikkipedia.org.in/flexibleelectronics •[2] "Printed Circuit Techniques" by Cledo Brunetti and Roger W. Curtis (National Bureau of Standards Circular 468 first issued 15 November 1947) • [3] Gleskova, H., Wagner, S., Gasˇpar k, V. & Kova´cˇ, P. 150uC Amorphous Silicon thin-Film Transistor technology for Polyimide Substrates. J.Electrochem. Soc.148, G370-G374 (2001) • [4] Cotema, coating machinery GmbH www.cotema.de