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SHOVEL DUMPER COMBINATION
NAME : AUQIB JAVED
Mobile No - +91 7247534950
SUBJECT :
PROJECT – SHOVEL
DUMPER
COMBINATION
ACKNOWLEDGEMENT
I would like to express my profound gratitude to Dr. B. K. Mishra (HOD) of Department of Mining Engineering,
AKS University, Satna, and Mr. Dr. G. K. Pradhan (Dean) of Engineering Department, AKS University, Satna, for
their contributions to the completion of my project titled SHOVEL AND DUMPER COMBINATION.
I would like to express my special thanks to our mentor Er. A. K. Mittal, professor Department of Mining
Engineering for his time and efforts he provided throughout the year. Your useful advice and suggestions were really
helpful to me during the project’s completion. In this aspect, I am eternally grateful to you.
I would like to acknowledge that this project was completed entirely by me and not by someone else.
AUQIB JAVED
B.TECH. (LE) MINING ENGINEERING
ABSTRACT
This paper reports on a study of the use of a shovel and dumper combination for
open-cast mining operations. The study was conducted by analyzing the
performance of the combination in terms of production and cost. The results
showed that the use of a shovel and dumper combination was more efficient and
cost-effective than other excavation and loading methods. The results further
revealed that the combination provided better productivity and lower total costs
when compared to other methods. The study concluded that the combination can
be an effective tool for open-cast mining operations. The combination can provide
flexibility and cost-effectiveness when compared to other excavation and loading
methods.
Shovel In Mines
INTRODUCTION - Shovel is the most commonly used excavating
equipment in opencast mines. It is mounted on crawler.
This machine excavate the rock or ore by digging for its operating
base to upward (crown motion) & dump it either on the dumper or
railway wagon or on the spoil heap.
Shovel may be electrically operated or diesel operated depending
on the mode of transmission.
There are basically two types of shovel used in mining operations.
a)Rope Shovel b)Hydraulic Shovel
Hydraulic Shovel and combinations
Rope Shovel and combination
SELECTION CRITERIA FOR OPEN CAST MINE EQUIPMENT
Shovel Dumper Combination :-
 This is the most commonly used equipment in open cast mines.
 Basically low variants – Rope Shovels and Hydraulic Shovels.
 Electric and diesel driven equipment are available.
 Bucket capacities very much 0.9 cubic meter to 43 cubic meter.
 Selection depends on the parting wise volumes to be removed.
SELECTION CRITERIA FOR OC EQPT.
HYDRAULIC SHOVELS
 Versatile Easiest to much from place to place.
 Productivity is higher than Rope Shovel.
 Can match on Steep gradient.
 Can be deployed for removal age portion's in the last OB Bench ( over coal seams)
 Can be used for preparation sump and drains.
 Load on Dumper placed at the some level as that of the Shovel or on Dumper placed below the Shovel
level.
 Can be used for removal of soft coal/strata without blasting.
 Can be deployed for removal of thin seams.
 Initial capital is low compared to rope Shovel.
SELECTION CRITERIA FOR OC EQPT.
ROPE SHOVELS
 life is large compared to hydraulic shovel ( 20 to 25).
Initial capital is high compared to hydraulics
Shovels.
Can work only on mild gradient of around 1 in 10.
Can we deployed where Less margins are required.
Productivity calculation of Shovel
1. Bucket capacity = volume of bucket.
2. Bucket fill factor/bucket fill ratio = actual volume of material inside the bucket/volume of bucket.
3. Swell factor = Weight per unit volume before blasting
Weight per unit volume after blasting
4. Availability factor = shift hours – maintenance hours – breakdown hours
shift hours
5. Utilisation factor = shift hours – maintenance hours – breakdown hours – idle hours
shift hours
Numerical Calculation
Question number 1
In a shovel loading of broken iron ore if loading cycle time of the Shovel of 5 cubic metre bucket capacity is 60 second, bucket fill ratio is 0.8, rock looseness factor/swell factor is
1.5 and Shovel working time utilisation factor is 0.6 then calculate per day output of Shovel is.....
Answer
Productivity calculation =
1. Calculate the volume is lifted by bucket in a cycle time.
Volume in a pass bucket can load = bucket capacity × bucket fill factor
Swell factor
1. When volume lifted by bucket in a pass is calculated then calculate for desired time period.
2. Calculate actual productivity by multiplying with utilisation factor.
= 5×0.8
1.5
= 2.67 cubic in a pass
Cycle time for a pass in 60 second then
in a hour = 2.67×60 = 160.2
For a day 160.2×24 = 3844.8 cubic metre ( it is for 100% utilisation)
But in given problem utilisation factor is 0.6 only so = 3844.8×0.6 = 2306.8 cubic metre per day.
The Main Parts Of Rope Shovel Are:
• Dipper Door
• Dipper Trip Rope
• Swing Rack
• Crowd Machinery
• Bucket
• Hoist Ropes
• Boom Point Sheaves
• Take-Cup Cylinders
• Suspension Strands
• Crowd Rope Hydraulic Adjusting Unit
• Operator’s Cab
• Crawler Assembly
• Machinery House
The Main Parts Of Hydraulic Shovel Are:
• Boom
• Ram/Cylinder
• Engine/Counterweight
• Drive Sprocket
• Operator Cabin
• Crawler Chain
• Bucket
• Hydraulic Cylinder (Boom)
• Hydraulic Cylinder ( Bucket)
A shovel’s work cycle, or digging cycle,
consists of four phases:
a) Digging
b) Dumping
c) Swinging
d) Returning
A shovel’s work cycle, or digging cycle,
consists of four phases:
1. The digging phase consists of crowding the dipper into the bank, hoisting the
dipper to fill it, then retracting the full dipper
2. The swinging phase occurs once the dipper is clear of the bank both vertically
and horizontally. The operator controls the dipper through a planned swing
path and dump height until it is suitably positioned over the haul unit (e.g.
truck).
3. Dumping involves opening the dipper door to dump the load, while
maintaining the correct dump height.
4. Returning is when the dipper swings back to the bank, and involves lowering
the dipper into the track position to close the dipper door.
Comparison Between Rope Shovel &
Hydraulic Shovel
Rope Shovel
 In rope shovel the power transmission is
through steel wire rope.
 Efficiency of power transmission is less
with rope haulage.
 Cycle time is more.
 Noise level is high.
 Maintenance cost is more.
 Initial capital is high compared to
hydraulic shovel.
 Life is large compared to hydraulic
shovels around 20 to 25 Years.
Hydraulic Shovel
 In hydraulic shovel the power transmission is
through hydraulic pressure.
 The efficiency of hydraulic shovel is excellent.
 Cycle time is less.
 Noise level is low and smother operation.
 Maintenance cost is less.
 Initial capital is low compared to Rope shovel.
 The life of shovel is less around 9 to 12 years
only.
Conclusion
The use of the shovel and dumper combination has proven to
be an effective and efficient way to mine in open cast mines.
This method is both economical and environmentally friendly
and allows for larger volumes of ore to be extracted in a shorter
period of time. The combination of the two machines also
reduces the risk of injury and increases safety for the miners.
Furthermore, the combination increases the efficiency of the
mining process and maximizes profits. Overall, the shovel and
dumper combination is an effective mining technique for open
cast mines.

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Shovel and Dumper Combinatio by Auqib Javed.pptx

  • 1. SHOVEL DUMPER COMBINATION NAME : AUQIB JAVED Mobile No - +91 7247534950 SUBJECT : PROJECT – SHOVEL DUMPER COMBINATION
  • 2. ACKNOWLEDGEMENT I would like to express my profound gratitude to Dr. B. K. Mishra (HOD) of Department of Mining Engineering, AKS University, Satna, and Mr. Dr. G. K. Pradhan (Dean) of Engineering Department, AKS University, Satna, for their contributions to the completion of my project titled SHOVEL AND DUMPER COMBINATION. I would like to express my special thanks to our mentor Er. A. K. Mittal, professor Department of Mining Engineering for his time and efforts he provided throughout the year. Your useful advice and suggestions were really helpful to me during the project’s completion. In this aspect, I am eternally grateful to you. I would like to acknowledge that this project was completed entirely by me and not by someone else. AUQIB JAVED B.TECH. (LE) MINING ENGINEERING
  • 3. ABSTRACT This paper reports on a study of the use of a shovel and dumper combination for open-cast mining operations. The study was conducted by analyzing the performance of the combination in terms of production and cost. The results showed that the use of a shovel and dumper combination was more efficient and cost-effective than other excavation and loading methods. The results further revealed that the combination provided better productivity and lower total costs when compared to other methods. The study concluded that the combination can be an effective tool for open-cast mining operations. The combination can provide flexibility and cost-effectiveness when compared to other excavation and loading methods.
  • 4. Shovel In Mines INTRODUCTION - Shovel is the most commonly used excavating equipment in opencast mines. It is mounted on crawler. This machine excavate the rock or ore by digging for its operating base to upward (crown motion) & dump it either on the dumper or railway wagon or on the spoil heap. Shovel may be electrically operated or diesel operated depending on the mode of transmission. There are basically two types of shovel used in mining operations. a)Rope Shovel b)Hydraulic Shovel
  • 5. Hydraulic Shovel and combinations Rope Shovel and combination SELECTION CRITERIA FOR OPEN CAST MINE EQUIPMENT Shovel Dumper Combination :-  This is the most commonly used equipment in open cast mines.  Basically low variants – Rope Shovels and Hydraulic Shovels.  Electric and diesel driven equipment are available.  Bucket capacities very much 0.9 cubic meter to 43 cubic meter.  Selection depends on the parting wise volumes to be removed.
  • 6. SELECTION CRITERIA FOR OC EQPT. HYDRAULIC SHOVELS  Versatile Easiest to much from place to place.  Productivity is higher than Rope Shovel.  Can match on Steep gradient.  Can be deployed for removal age portion's in the last OB Bench ( over coal seams)  Can be used for preparation sump and drains.  Load on Dumper placed at the some level as that of the Shovel or on Dumper placed below the Shovel level.  Can be used for removal of soft coal/strata without blasting.  Can be deployed for removal of thin seams.  Initial capital is low compared to rope Shovel.
  • 7. SELECTION CRITERIA FOR OC EQPT. ROPE SHOVELS  life is large compared to hydraulic shovel ( 20 to 25). Initial capital is high compared to hydraulics Shovels. Can work only on mild gradient of around 1 in 10. Can we deployed where Less margins are required.
  • 8. Productivity calculation of Shovel 1. Bucket capacity = volume of bucket. 2. Bucket fill factor/bucket fill ratio = actual volume of material inside the bucket/volume of bucket. 3. Swell factor = Weight per unit volume before blasting Weight per unit volume after blasting 4. Availability factor = shift hours – maintenance hours – breakdown hours shift hours 5. Utilisation factor = shift hours – maintenance hours – breakdown hours – idle hours shift hours
  • 9. Numerical Calculation Question number 1 In a shovel loading of broken iron ore if loading cycle time of the Shovel of 5 cubic metre bucket capacity is 60 second, bucket fill ratio is 0.8, rock looseness factor/swell factor is 1.5 and Shovel working time utilisation factor is 0.6 then calculate per day output of Shovel is..... Answer Productivity calculation = 1. Calculate the volume is lifted by bucket in a cycle time. Volume in a pass bucket can load = bucket capacity × bucket fill factor Swell factor 1. When volume lifted by bucket in a pass is calculated then calculate for desired time period. 2. Calculate actual productivity by multiplying with utilisation factor. = 5×0.8 1.5 = 2.67 cubic in a pass Cycle time for a pass in 60 second then in a hour = 2.67×60 = 160.2 For a day 160.2×24 = 3844.8 cubic metre ( it is for 100% utilisation) But in given problem utilisation factor is 0.6 only so = 3844.8×0.6 = 2306.8 cubic metre per day.
  • 10. The Main Parts Of Rope Shovel Are: • Dipper Door • Dipper Trip Rope • Swing Rack • Crowd Machinery • Bucket • Hoist Ropes • Boom Point Sheaves • Take-Cup Cylinders • Suspension Strands • Crowd Rope Hydraulic Adjusting Unit • Operator’s Cab • Crawler Assembly • Machinery House
  • 11. The Main Parts Of Hydraulic Shovel Are: • Boom • Ram/Cylinder • Engine/Counterweight • Drive Sprocket • Operator Cabin • Crawler Chain • Bucket • Hydraulic Cylinder (Boom) • Hydraulic Cylinder ( Bucket)
  • 12. A shovel’s work cycle, or digging cycle, consists of four phases: a) Digging b) Dumping c) Swinging d) Returning
  • 13. A shovel’s work cycle, or digging cycle, consists of four phases: 1. The digging phase consists of crowding the dipper into the bank, hoisting the dipper to fill it, then retracting the full dipper 2. The swinging phase occurs once the dipper is clear of the bank both vertically and horizontally. The operator controls the dipper through a planned swing path and dump height until it is suitably positioned over the haul unit (e.g. truck). 3. Dumping involves opening the dipper door to dump the load, while maintaining the correct dump height. 4. Returning is when the dipper swings back to the bank, and involves lowering the dipper into the track position to close the dipper door.
  • 14. Comparison Between Rope Shovel & Hydraulic Shovel Rope Shovel  In rope shovel the power transmission is through steel wire rope.  Efficiency of power transmission is less with rope haulage.  Cycle time is more.  Noise level is high.  Maintenance cost is more.  Initial capital is high compared to hydraulic shovel.  Life is large compared to hydraulic shovels around 20 to 25 Years. Hydraulic Shovel  In hydraulic shovel the power transmission is through hydraulic pressure.  The efficiency of hydraulic shovel is excellent.  Cycle time is less.  Noise level is low and smother operation.  Maintenance cost is less.  Initial capital is low compared to Rope shovel.  The life of shovel is less around 9 to 12 years only.
  • 15. Conclusion The use of the shovel and dumper combination has proven to be an effective and efficient way to mine in open cast mines. This method is both economical and environmentally friendly and allows for larger volumes of ore to be extracted in a shorter period of time. The combination of the two machines also reduces the risk of injury and increases safety for the miners. Furthermore, the combination increases the efficiency of the mining process and maximizes profits. Overall, the shovel and dumper combination is an effective mining technique for open cast mines.