• Factors affecting selection
• Investment and operating cost
• Output of various equipments
• Brief study of equipments required for various jobs
such as –
• Earth work
• Dredging
•Compaction
• Conveyance
• Concreting
• Hoisting
• Pile driving
• Grouting.
1. EQUIPMENT AVAILABILITY
2. SUITABILITY FOR JOB CONDITION WITH
SPECIAL REFERENCE TO CLIMATIC AND
OPERATING CONDITIONS.
3. UNIFORMITY OF TYPE.
4. SIZE OF EQUIPMENT.
5. USE OF STANDARD EQUIPMENT.
6. COUNTRY OF ORIGIN.
7. UNIT COST OF PRODUCTION.
8. AVAILABILITY OF SPARE PARTS AND
SELECTION OF MANUFACTURERS.
9. SUITABILITY OF LOCAL LABOUR FOR
OPERATION.
10. After sales services, resale value
11. Delivery time
12. Cost- benefit analysis
13. Record of machinery previous usage
14. Useful life of equipment
15. Duration of project
16. Whether equipment is to be rented, purchased
or leased
17. Final selection based on careful analysis,
technical & economical suitability for a
particular job.
A. Earthmoving Equipments
B. Excavation Equipments
C. Loaders
D. Hauling Equipments
E. Earth Compaction Equipments
F. Finishing Equipments
SCRAPERS.
DOZERS.
TRACTORS.
 COMPROMISE BETWEEN BEST LOADING AND BEST
HAULING MACHINES.
 UNIQUE FOR LONG DISTANCE HAULING
 IT ITSELF DIGS, HAULS, DEPOSIT THE MATERIALS IN
UNIFORM THICK LAYERS.
TYPES:
 CRAWLER TRACTOR PULLED.
 WHEEL TRACTOR PULLED.
 BASIC PARTS:
 BOWL, APRON, EJECTOR (TAIL GATE).
CAPACITY:
 HEAPED CAPACITY OF THE BOWL.
OPERATION:
 WHILE DIGGING CUTTING EDGE ENTERS THE GROUND BY
LOWERING THE BOWL, THE FRONT APRON IS RAISED
 EDGE IS RAISED, APRON IS LOWED WHILE HAULING.
 WHILE DUMPING EJECTOR IS USED.
1. SELF LOADING
2. CONVENTIONAL PUSHER LOADED TYPE
A. SINGLE POWERED
B. TANDEN POWERED
OPERATIONS –
 DIGGING
 LOADING
 HAULING
 DISCHARGE
 TYPES –
 BULLDOZER
 ANGLE DOZER
 TREE DOZER
OPERATION –
 SHALLOW EXCAVATION & HAULING FOR
SHORT DISTANCE
 VERSATILE EQUIPMENT- ESSENTIALLY A HEAVY STEEL BLADE
MOUNTED ON THE FRONT OF TRACTOR.
CLASSIFICATION BASED ON:
 POSITION OF BLADES - PERPENDICULAR BLADES.
 - BLADES AT AN ANGLE.
 MOUNTING -WHEEL MOUNTED.
 -CRAWLER MOUNTED.
 CONTROL -CABLE CONTROL.
 -HYDRAULIC CONTROL.
CONSTRUCTION:
 CONSIST OF HEAVY BLADE WITH CONCAVE PROFILE.
 BLADE IS ATTACHED TO THE BODY WITH TWO ARMS, A
SUPPORTING FRAME & HELD BY TWO PUSH ARMS
APPLICATION:
 SPREADING EARTH FILL.
 CLEARING, OPENING UP PILOT ROADS.
 BACK FILLING TRENCHES.
 MULTI PURPOSE MACHINES MAINLY
USED FOR PULLING AND PUSHING OTHER
MACHINES FOR AGRICULTURAL
PURPOSES.
TYPES:
1. WHEEL TYPE (aka PNEUMATIC TYPE)
2. CRAWLER TYPE (aka TRUCK TYPE)
CRAWLER TYPE WHEELED TYPE
1. SLOW SPEED
2. CAN HANDLE HEAVY
JOBS
3. COSTLY
4. REQUIRES SKILL TO
OPERATE
5. STICK CONTROL FOR
STEERING
6. ONLY ON ROUGH
ROADS
1. GREATER SPEED
2. ONLY LIGHTER JOBS
3. CHEAPER
4. LESSER SKILL FOR
OPERATION
5. WHEEL CONTROL
FOR STEERING
6. ON ROUGH AS WELL
AS GOOD ROADS
1. SHOVEL FAMILY
HYDRAULIC EXCAVATORS
2. SPECIALITY EXCAVATORS
I. POWER SHOVEL
II. BACK HOE
III. CLAM SHELL
IV. DRAG LINE
 LONG-LASTING.
 EXCAVATE ALL TYPES OF EARTH
EXCEPT HARD ROCK
 SIZE VARIES FROM 0.375m3 to 5m3
TYPES:
 WHEEL MOUNTED (HIGH SPEED).
 CRAWLER MOUNTED (LOW SPEED).
BASIC PARTS:
 *TRACK SYSTEM
*CABIN
*CABLES
*RACK & STICK
*BOOM FOOT PIN
*SADDLE BLOCK
*BOOM POINT SHEAV
*BUCKET
OPERATION:
 CABLE CONTROLLED.
APPLICATIONS
 CLOSE RANGE OF WORK.
 VERY HARD MATERIALS, BIG SIZED
BOULDERS.
FACTORS CONTROLLING OUTPUT:
 *CLASS OF MATERIAL
*DEPTH OF CUTTING
*ANGLE OF SWING
*SKILL OF OPERATOR
 ALSO TERMED AS HOE, BACK SHOVEL AND
PULL SHOVEL.
 USED TO EXCAVATE BELOW THE SURFACE
OF EQUIPMENT-IT CAVES INTO THE
GROUND.
BASIC PARTS:
 BOOM JACK BOOM
 BOOM FOOT DRUM BOOM SHEAVE
 STICK, BUCKET BUCKET SHEAVE
OPERATION:
 SIMILAR TO SHOVEL EXCEPT IT MAKES
OUTWARD STROKES WHILE DIGGING.
APPLICATION:
 TRENCHES, FOOTINGS, BASEMENTS.
 TO TRIM THE SURFACE.
 This is so named due to resemblance of its
bucket to a clam which is like a shell-fish with
hinged double shell.
 The front end is essentially a crane boom with a
specially designed bucket loosely attached at
the end through cables as in a drag line.
 The capacity of a clam shell bucket is usually
given in cubic meters.
 The basic parts of clam shell bucket are the
closing line, hoist line, sheaves, brackets,
tagline, shell and hinge.
 APPLICATIONS –
 Used for handling loose material such as
crushed stone, sand, gravel, coal etc.
 Main feature is vertical lifting of material from
one location to another.
 Mainly used for removing material from coffer
dam, sewer main holes, well foundations etc.
 THE BUCKET RESEMBLES TO A CLAM WHICH IS
LIKE SHELL – FISH
BASIC PARTS
*CLOSING LINE *HOIST LINE
*SHEAVES *BRACKETS
*SHELL *HINGE
OPERATION
BY MANIPULATING THE CABLES SUITABLY
USES
1. FOR CRUSHED STONES, GRAVEL, COAL
2. FOR VERTICAL LIFTING OF MATERIALS
3. FOR REMOVING MATERIALS FROM
COFFERDAMS, SEWER MANHOLES, WELL
FOUNDATIONS.
 The drag line is so name because of its prominent
operation of dragging the bucket against the
material to be dug.
 Unlike the shovel, it has a long light crane boom
and the bucket is loosely attached to the boom
through cables.
 Because of this construction, a dragline can dig and
dump over larger distances than a shovel can do. •
 Drag lines are useful for digging below its track
level and handling softer materials.
 The basic parts of a drag line including the boom,
hoist cable, drag cable, hoist chain, drag chain and
bucket.
 It is the most suitable machine for dragging
softer material and below its track level
 It is very useful for excavating trenches when
the sides are permitted to establish their angle
of repose without shoring.
 It has long reaches.
 It is mostly used in the excavation for canals
and depositing on the embankment without
hauling units.
 IT HAS A LIGHT CRANE BOOM AND THE BUCKET IS
LOOSELY ATTACHED TO THE BOOM THROUGH
CABLES
BASIC PARTS:
*BOOM *HOIST CABLE
*DRAG CABLE *DRAG CHAIN
*BUCKET
TYPES:
1. WHEEL MOUNTED
2. TRUCK MOUNTED
3. CRAWLER MOUNTED
OPERATION:
CABLE OPERATED
FACTORS AFFECTING OUTPUT:
*LENGTH OF BOOM *ANGLE OF SWING
*DEPTH OF CUT *SIZE OF UNIT
i. DREDGER
ii. DITCHER OR TRENCHER
iii. VACCUM EXCAVATOR
iv. RIPPERS
 A suction hopper dredger is usually used for
maintenance dredging.
 A hopper dredge usually has doors in its
bottom to empty the dredged materials, but
some dredges empty their hoppers by splitting
the two halves of their hulls on giant hydraulic
hinges.
 TYPES –
i. Dipper
ii. Ladder
iii. Suction or Hydraulic
 USED FOR EXCAVATION FROM RIVER BED,
LAKE, SIDE FOR THE PURPOSE OF
DEEPENING THEM
TYPES:
1. DIPPER DREDGER
2. LADDER DREDGER
3. SUCTION DREDGER
 IT IS USUALY MOUNTED ON A FLOATING
PLATFORM
 THE BOOM CAN ROTATE THROUGH 180
DEGREES
 PRODUCTION RATE - 50 CU M/HR
 BUCKET SIZE - 12.5 CU M
 DUMPING RANGE - 30 M
 DEPTH - 15 TO 18 M
 IT IS EQUIPED WITH BUCKET ELEVATOR
MOUNTED ON A BARGE
 IT IS SUSPENDED ON A STEEL LADDER
 SUITABLE FOR EXCAVATING SOFT GROUND,
SAND OR GRAVEL
SUCTION DREDGER
1. SIMILAR IN OPERATION EXCEPT IT CONSISTS
OF A PUMP EXCAVATOR MOUNTED ON A
BARGE WITH SUCTION LINE,SUPPORTED ON
A LADDER.
a. TRUCKS
b. DUMP TRUCKS
c. DUMPERS
d. TRAILERS
 CAPACITY – 0.4 to 20 m3
 COULD RUN AT SPEEDS – 10 to 100 kmph
 TYPES –
 LIGHT
 MEDIUM
 HEAVY
TYPES
1. SIDE DUMP TRUCK
2. BOTTOM DUMP TRUCKS
3. REAR DUMP TRUCKS
SIDE DUMP TRUCK:
*DUMPING IS THROUGH THE SIDES OF THE TRUCK
*SUITABLE FOR HAULING WET CLAY, SAND, GRAVEL,
QUARRY ROCKS.
BOTTOM DUMP TRUCKS:
*DUMPING IS BY OPENING THE BOTTOM OF THE TRUCK
*SUITABLE FOR FREE FLOWING MATERIALS SUCH AS
SAND, GRAVEL, DRY EARTH, HARD CLAY.
*COULD CARRY AS FAR AS 53 TONNES, EG. USED IN
MINING
*HIGH SPED PNEUMATIC WHEELED
TRUCKS WITH SHORT CHASIS.
*SUITABLE FOR SHORT HAULS ON
ROUGH ROADS AND SPECIALLY
WHERE A SHUTTLE MOVEMENT IS
REQUIRED
*CAPACITY – 4.5 m3
*CAN DO LOADING, TRANSPORTING &
DUMPING IN QUICK SUCCESION
*TYPES-
FRONT, REAR
 TYPES –
 TRACTOR DRIVEN
 WAGONS
 AUTOMATIC TRAILERS
FOUR OPERATIONS ARE INVOLVED IN
COMPACTION –
1. ROLLING
2. KNEADING
3. VIBRATION
4. RAMMING
1. SMOOTH – WHEEL ROLLERS
2. SHEEP – FOOT ROLLERS
3. PNEUMATIC TYRED ROLLERS
 PLAIN STEEL ROLLERS
 SELF – PROPELLED (5 TO 25 TONNES)
 NO DEEP COMPACTION
 REAR WHEELS ARE LARGER IN DIAMETER
AND THE FRONT ONES ARE WIDER
 DIESEL ENGINE TYPE
 COMPACTION IS BY STATIC WEIGHT OF
ROLLER
SUITABILITY:
1. GRANULAR SOILS
2. SAND
3. GRAVEL
4. CRUSHED STONES
*HOLLOW STEEL DRUM WITH PROJECTED
FEET MOUNTED AT 100 TO 200 MMC/C
*WEIGHT 15TONNES
*SPEED 25KM/HR
*COMPACTION IS BY KNEADING ACTION
*IN CONVERTIBLE ROLLERS THE FOOT
PLATE CAN BE REMOVED
*IN TURN FOOT ROLLERS THE INDIVIDUAL
SHEEP FOOT CAN BE CHANGED
SUITABILITY:
CLAY,PREDOMINANTLY COHESIVE AND
IMPERVIOUS SOIL
*CONSISTS OF A BASE PLATFORM MOUNTED
BETWEEN TWO AXLES
*TRACKS OF THE REAR WHEEL LIE
INBETWEEN THE TRACKS OF THE FRONT
WHEEL
*COMPACTION IS BY CONTROLLING THE
GROUND CONTACT PRESSURE
*WEIGHT OR WIDTH OF THE WHEEL CAN BE
SUITABLY INCREASED
SUITABILITY:
FINE GRAINED AND WELL GRADED
SANDS
 GRADERS.
 TRIMMERS
 GRADALLS
 THEY MAY BE EITHER TOWED OR MOTORISED.
 USUALLY SELF PROPULSIVE.
CONSTRUCTION:
 FRONT OF THE GRADER FRAME IS SUPPORTED ON A PAIR
OF FRONT WHEELS & REAR ON TANDEM WHEELS.
 CURVED BLADE IS SUPPORTED ON THE CIRCLE AND BE
TURNED THROUGH 360 DEGREE.
 BLADE HAS REPLACEBLE EDGES.
 CUTTING DEPTH - 2-4CMS.
SPEED
LIGHT DUTY - 6-10 KM/HR.
HEAVY DUTY - 2-3 KM/HR.
NORMAL DUTY - 4-6 KM/HR.
USES:
*GRAVEL ROAD REPAIRING *ROAD SHOULDER RESHAPING
*BANK CUTTING *DITCH FILLING
*BASE COURSE SPREADING *MATERIAL MIXING
*SNOW, LAND CLEARANCE *FROZEN TOP SOIL, ASPHALT
BREAKING
OPERATIONS –
• Grading
• Spreading
• Side cutting
• Road crowning
• Bank dressing
• Mixing Materials
 GRADALLS is the combination of hoe, drag line, grader etc. which is
quite expensive machine.
1. BELT CONVEYORS
2. SCREW CONVEYORS
3. BUCKET CONVEYORS
4. AERIAL CONVEYORS
*TRANSMITTING MATERIALS OVER A
STATIONARY STRUCTURE
ADVANTAGES:
1. INCREASES OUTPUT/ PRODUCTIVITY
2. CONTINUITY IN OPERATION
3. TIME SAVING
TYPES:
1. BELT CONVEYOR
2. SCREW CONVEYOR
3. BUCKET CONVEYOR
4. AERIAL CONVEYOR
*MOST POPULAR
* CONSISTS OF A BELT RUNNING OVER A PAIR
OF END DRUMS SUPPORTED BY A SERIES OF
ROLLERS CALLED IDLERS
*MIDDLE SAG IS PROVIDED TO PREVENT THE
SPILLING OF MATERIALS
ADVANTAGES:
 CAN HANDLE LIGHT,HEAVY, DRY, WET,
SOFT, COARSE MATERIALS
 HIGH SPEED
 CARRIES HORIZONTALLY AND INCLINED
 LIGHTER IN WEIGHT
 CONTROLLED DISCHARGE
*USED FOR HANDLING GRANULAR OR
PULVERISED MATERIALS
*LOW COST
*CONSISTS OF A HELIX MOUNTED ON A
BEARING AT THE ENDS AND AT
INTERMEDIATE POINTS
*LENGTH IS 65M WITH AN INCLINATION
UPTO 35 DEGREES
*MATERIAL IS TRANSFERRED THROUGH A
SERIES OF BUCKETS
*LENGTH IS LIMITED TO 25M
*WEIGHT DEPENDS UPON THE STRENGTH
OF CHAINS
*MAINLY USED FOR HANDLING COAL
1. CONCRETE MIXERS
2. CONCRETE BATCHERS
3. CONCRETE PLACING
EQUIPMENTS / PUMPS
4. CONCRETE COMPACTION
EQUIPMENTS
*MIXING ALL THE INGREDIENTS OF CONCRETE
TO MAKE A MIX OF SPECIFIED CONSISTENCY
FACTORS GOVERNING MIXING:
1. CORRECT SETTING OF MACHINE
2. PROPER CLEANING OF BLADES
3. SEQUENCE OF MATERIAL CHARGED
4. TIMELY SUPPLY OF WATER
5. DIRECTION OF IN - FLOW
6. SPEED AND TIME OF MIXING
TYPES:
 DRUM TYPE MIXERS - *TILTING
*NON - TILTING
 PAN TYPE MIXERS
 TRANSIT MIXERS – FOR TRANSPORTING
*PROPORTIONING THE INGREDIENTS OF
CONCRETE FOR A PARTICULAR MIX
*WEIGH BATCHING IS COMMONLY USED
TYPES:
1. MANUAL BATCHING
2. SEMI - AUTOMATIC BATCHING
3. AUTOMATIC BATCHING
BATCHING
 USUALLY DONE THROUGH BUCKETS
CARRIED ON RAIL ROADS OR TRACKS
 DUMP TRUCKS AND BELT CONVEYORS
ARE ALSO USED
 CABLE WAYS CAN BE USED OR THE
HOISTING OF BUCKETS MAY BE DONE
WITH THE HELP OF CRANES
 THESE ARE HEAVY DIRECT PUMPS USED IN
INACCESIBLE SITES SUCH AS TUNNELS,
UNDERWATER, SUBWAYS
 PUMPS CAN BE MOUNTED ON TRUCKS OR
TRAILERS
PNEUMATIC CONCRETE
PLACERS
 IT CONSISTS OF A PRESSURE VESSEL OPEN AT
THE TOP AND CONICAL AT THE BOTTOM
 COMPRESSED AIR IS USED TO PUSH THE
CONCRETE THROUGH PIPELINES
 Can be either –
1. External
i. Surface or form vibrators – Table, Plate
2. Internal
 For cast in-situ works – Needle immersion or Poker
Vibrators
1. PULLEYS & SHEAVES
2. CHAIN HOIST
3. WINCHES
4. X CRANES
PULLEYS OR SHEAVES
 Are used in rough surfaces for lifting heavy
objects
CHAIN HOIST
 If pulleys are to be used then these chain hoists
are used.
 They can lift loads up to 50 tones
 They are of following types –
 Load Chain
 Hard Chain , Types -
 Differential
 Screw geared
 Spur geared
 Pull lift
WINCHES –
 Combination of gears, dutches, breaks, other
small machines and equipments.
 They are either diesel or electric operated
 Can be of the following types –
 Derrick poles
 Shear legs
 Fork lift
 Self propelled (up to 06 tones wt.)
 Manual (up to 100 Kg wt.)
 USED IN CONSTRUCTION PROJECTS, SHIPPING,
INDUSTRIES ETC.
 THEY MAY BE ELECTRICALLY OPERATED, DIESEL
OPERATED OR DIESEL-ELECTRIC DRIVE.
CLASSIFICATION:
A-
 DERRICK CRANES / STATIONARY
 MOBILE CRANES – WHEEL OR CRAWLER TYPE
 WHIRLER CRANES (COMBO OF ABOVE TWO)
B -
 HYDRAULIC CRANES
 OVERHEAD OR GANTRY CRANES.
 TRAVELLER CRANES.
 TOWER CRANES.
PARTS:
 MAST.
 BOOM.
 BULL WHEEL.
TYPES:
 GUY-DERRICK.
 STIFF LEG DERRICK.
OPERATION:
 THE BOOM CAN REVOLVE THROUGH 360 DEGREE.
 IT CAN CARRY LOADS UPTO 200 TONS.
 WHEN THE LOAD IS LESS THAN 50 TONS GUY ROPES ARE
REPLACED BY TRUSSED STRUCTURE.
 STIFF LEG DERRICK CAN CARRY 7-50 TONS.
USES:
 LOADING AND UNLOADING CARGOES AT PORTS.
 TO HANDLE LOOSE MATERIALS LIKE SAND, BALLAST,
COAL.
 IN CONSTRUCTION PROJECTS, INDUSTRIAL,
MULTISTOREYED BUILDING CONSTRUCTION.
 PLANT ERECTION.
 THEY ARE EITHER CRAWLER MOUNTED
OR WHEEL MOUNTED.
 CRAWLER MOUNTED ARE HIGHLY
MANEOUVERABLE AND OPERATE ON
UNMADE GROUND.
 SUITABLE FOR ROUGH TERRAINS.
 OPERATE IN A LIMITED AREA.
 TRUCK MOUNTED CRANES HAVE HIGH
MOBILITY.
SPEED
70-75 KM/HR.
 USED FOR HANDLING LOADS OVER A LONG
RECTANGULAR AREA.
 IT CONSISTS OF STRUCTURAL BRIDGE
SUPPORT ON ELEVATED TRACTS AND
SUPPORTING A LIFTING BLOCK.
TRAVELLER CRANES
 THESE HAVE THEIR CRABS MOVING ON
GIRDERS SUPPORTED ON LEGS.
TOWER CRANES
 IT HAS A TRUSS STRUCTURE WELDED FROM
ANGLE BARS AND CHANNELS.
 LADDERS ARE PROVIDED FOR EASE.
 THEY CAN BE ASSEMBLED AND DISMENTLED.
1. PILE RIGS
2. HAMMERS
 PILE IS A STRUCTURAL MEMBER DRIVEN
INTO THE GROUND FOR THE PURPOSE OF
TRANSFERRING SURFACE LOADS
 THEY ARE EFFECTIVE AT AN
ECONOMICAL COST
 THE RIGS CONSISTS OF FRAMES, LEEDS,
WINCHES & VARIOUS SMALL MACHINES
TYPES:
1. PILE DRIVEN RIGS
- SKID MOUNTED
- CRANE MOUNTED
- FLOATING BARGE
2. PILE DRIVING HAMMERS
 DROP HAMMER
 SINGLE / DOUBLE ACTING HAMMERS
 DIFFERENTIAL ACTING HAMMERS
 VIBRATING HAMMERS
 DIESEL OPERATED HAMMERS
 HYDRAULICALLY OPERATED HAMMERS
 SONIC HAMMERS
 USES SONIC RAYS
 GROUTING PUMPS
 GROUTING MORTAR PUMPS
 GROUTING CEMENT PUMPS
 GROUTING CONCRETE PUMPS
 PRESSURE GROUTING MACHINES
 LOW PRESSURE
 HIGH PRESSURE
 CEMENT GROUTING MACHINE
 HYDRAULIC GROUTING MACHINE
CPM UNIT 2 CONSTRUCTION EQUIPMENTS
CPM UNIT 2 CONSTRUCTION EQUIPMENTS
CPM UNIT 2 CONSTRUCTION EQUIPMENTS
CPM UNIT 2 CONSTRUCTION EQUIPMENTS
CPM UNIT 2 CONSTRUCTION EQUIPMENTS

CPM UNIT 2 CONSTRUCTION EQUIPMENTS

  • 2.
    • Factors affectingselection • Investment and operating cost • Output of various equipments • Brief study of equipments required for various jobs such as – • Earth work • Dredging •Compaction • Conveyance • Concreting • Hoisting • Pile driving • Grouting.
  • 4.
    1. EQUIPMENT AVAILABILITY 2.SUITABILITY FOR JOB CONDITION WITH SPECIAL REFERENCE TO CLIMATIC AND OPERATING CONDITIONS. 3. UNIFORMITY OF TYPE. 4. SIZE OF EQUIPMENT. 5. USE OF STANDARD EQUIPMENT. 6. COUNTRY OF ORIGIN. 7. UNIT COST OF PRODUCTION. 8. AVAILABILITY OF SPARE PARTS AND SELECTION OF MANUFACTURERS. 9. SUITABILITY OF LOCAL LABOUR FOR OPERATION.
  • 5.
    10. After salesservices, resale value 11. Delivery time 12. Cost- benefit analysis 13. Record of machinery previous usage 14. Useful life of equipment 15. Duration of project 16. Whether equipment is to be rented, purchased or leased 17. Final selection based on careful analysis, technical & economical suitability for a particular job.
  • 6.
    A. Earthmoving Equipments B.Excavation Equipments C. Loaders D. Hauling Equipments E. Earth Compaction Equipments F. Finishing Equipments
  • 7.
  • 8.
     COMPROMISE BETWEENBEST LOADING AND BEST HAULING MACHINES.  UNIQUE FOR LONG DISTANCE HAULING  IT ITSELF DIGS, HAULS, DEPOSIT THE MATERIALS IN UNIFORM THICK LAYERS. TYPES:  CRAWLER TRACTOR PULLED.  WHEEL TRACTOR PULLED.  BASIC PARTS:  BOWL, APRON, EJECTOR (TAIL GATE). CAPACITY:  HEAPED CAPACITY OF THE BOWL. OPERATION:  WHILE DIGGING CUTTING EDGE ENTERS THE GROUND BY LOWERING THE BOWL, THE FRONT APRON IS RAISED  EDGE IS RAISED, APRON IS LOWED WHILE HAULING.  WHILE DUMPING EJECTOR IS USED.
  • 9.
    1. SELF LOADING 2.CONVENTIONAL PUSHER LOADED TYPE A. SINGLE POWERED B. TANDEN POWERED OPERATIONS –  DIGGING  LOADING  HAULING  DISCHARGE
  • 12.
     TYPES – BULLDOZER  ANGLE DOZER  TREE DOZER OPERATION –  SHALLOW EXCAVATION & HAULING FOR SHORT DISTANCE
  • 13.
     VERSATILE EQUIPMENT-ESSENTIALLY A HEAVY STEEL BLADE MOUNTED ON THE FRONT OF TRACTOR. CLASSIFICATION BASED ON:  POSITION OF BLADES - PERPENDICULAR BLADES.  - BLADES AT AN ANGLE.  MOUNTING -WHEEL MOUNTED.  -CRAWLER MOUNTED.  CONTROL -CABLE CONTROL.  -HYDRAULIC CONTROL. CONSTRUCTION:  CONSIST OF HEAVY BLADE WITH CONCAVE PROFILE.  BLADE IS ATTACHED TO THE BODY WITH TWO ARMS, A SUPPORTING FRAME & HELD BY TWO PUSH ARMS APPLICATION:  SPREADING EARTH FILL.  CLEARING, OPENING UP PILOT ROADS.  BACK FILLING TRENCHES.
  • 15.
     MULTI PURPOSEMACHINES MAINLY USED FOR PULLING AND PUSHING OTHER MACHINES FOR AGRICULTURAL PURPOSES. TYPES: 1. WHEEL TYPE (aka PNEUMATIC TYPE) 2. CRAWLER TYPE (aka TRUCK TYPE)
  • 16.
    CRAWLER TYPE WHEELEDTYPE 1. SLOW SPEED 2. CAN HANDLE HEAVY JOBS 3. COSTLY 4. REQUIRES SKILL TO OPERATE 5. STICK CONTROL FOR STEERING 6. ONLY ON ROUGH ROADS 1. GREATER SPEED 2. ONLY LIGHTER JOBS 3. CHEAPER 4. LESSER SKILL FOR OPERATION 5. WHEEL CONTROL FOR STEERING 6. ON ROUGH AS WELL AS GOOD ROADS
  • 19.
    1. SHOVEL FAMILY HYDRAULICEXCAVATORS 2. SPECIALITY EXCAVATORS
  • 20.
    I. POWER SHOVEL II.BACK HOE III. CLAM SHELL IV. DRAG LINE
  • 21.
     LONG-LASTING.  EXCAVATEALL TYPES OF EARTH EXCEPT HARD ROCK  SIZE VARIES FROM 0.375m3 to 5m3 TYPES:  WHEEL MOUNTED (HIGH SPEED).  CRAWLER MOUNTED (LOW SPEED). BASIC PARTS:  *TRACK SYSTEM *CABIN *CABLES *RACK & STICK *BOOM FOOT PIN *SADDLE BLOCK *BOOM POINT SHEAV *BUCKET OPERATION:  CABLE CONTROLLED. APPLICATIONS  CLOSE RANGE OF WORK.  VERY HARD MATERIALS, BIG SIZED BOULDERS. FACTORS CONTROLLING OUTPUT:  *CLASS OF MATERIAL *DEPTH OF CUTTING *ANGLE OF SWING *SKILL OF OPERATOR
  • 24.
     ALSO TERMEDAS HOE, BACK SHOVEL AND PULL SHOVEL.  USED TO EXCAVATE BELOW THE SURFACE OF EQUIPMENT-IT CAVES INTO THE GROUND. BASIC PARTS:  BOOM JACK BOOM  BOOM FOOT DRUM BOOM SHEAVE  STICK, BUCKET BUCKET SHEAVE OPERATION:  SIMILAR TO SHOVEL EXCEPT IT MAKES OUTWARD STROKES WHILE DIGGING. APPLICATION:  TRENCHES, FOOTINGS, BASEMENTS.  TO TRIM THE SURFACE.
  • 27.
     This isso named due to resemblance of its bucket to a clam which is like a shell-fish with hinged double shell.  The front end is essentially a crane boom with a specially designed bucket loosely attached at the end through cables as in a drag line.  The capacity of a clam shell bucket is usually given in cubic meters.  The basic parts of clam shell bucket are the closing line, hoist line, sheaves, brackets, tagline, shell and hinge.
  • 28.
     APPLICATIONS – Used for handling loose material such as crushed stone, sand, gravel, coal etc.  Main feature is vertical lifting of material from one location to another.  Mainly used for removing material from coffer dam, sewer main holes, well foundations etc.
  • 30.
     THE BUCKETRESEMBLES TO A CLAM WHICH IS LIKE SHELL – FISH BASIC PARTS *CLOSING LINE *HOIST LINE *SHEAVES *BRACKETS *SHELL *HINGE OPERATION BY MANIPULATING THE CABLES SUITABLY USES 1. FOR CRUSHED STONES, GRAVEL, COAL 2. FOR VERTICAL LIFTING OF MATERIALS 3. FOR REMOVING MATERIALS FROM COFFERDAMS, SEWER MANHOLES, WELL FOUNDATIONS.
  • 32.
     The dragline is so name because of its prominent operation of dragging the bucket against the material to be dug.  Unlike the shovel, it has a long light crane boom and the bucket is loosely attached to the boom through cables.  Because of this construction, a dragline can dig and dump over larger distances than a shovel can do. •  Drag lines are useful for digging below its track level and handling softer materials.  The basic parts of a drag line including the boom, hoist cable, drag cable, hoist chain, drag chain and bucket.
  • 33.
     It isthe most suitable machine for dragging softer material and below its track level  It is very useful for excavating trenches when the sides are permitted to establish their angle of repose without shoring.  It has long reaches.  It is mostly used in the excavation for canals and depositing on the embankment without hauling units.
  • 35.
     IT HASA LIGHT CRANE BOOM AND THE BUCKET IS LOOSELY ATTACHED TO THE BOOM THROUGH CABLES BASIC PARTS: *BOOM *HOIST CABLE *DRAG CABLE *DRAG CHAIN *BUCKET TYPES: 1. WHEEL MOUNTED 2. TRUCK MOUNTED 3. CRAWLER MOUNTED OPERATION: CABLE OPERATED FACTORS AFFECTING OUTPUT: *LENGTH OF BOOM *ANGLE OF SWING *DEPTH OF CUT *SIZE OF UNIT
  • 38.
    i. DREDGER ii. DITCHEROR TRENCHER iii. VACCUM EXCAVATOR iv. RIPPERS
  • 39.
     A suctionhopper dredger is usually used for maintenance dredging.  A hopper dredge usually has doors in its bottom to empty the dredged materials, but some dredges empty their hoppers by splitting the two halves of their hulls on giant hydraulic hinges.  TYPES – i. Dipper ii. Ladder iii. Suction or Hydraulic
  • 41.
     USED FOREXCAVATION FROM RIVER BED, LAKE, SIDE FOR THE PURPOSE OF DEEPENING THEM TYPES: 1. DIPPER DREDGER 2. LADDER DREDGER 3. SUCTION DREDGER
  • 43.
     IT ISUSUALY MOUNTED ON A FLOATING PLATFORM  THE BOOM CAN ROTATE THROUGH 180 DEGREES  PRODUCTION RATE - 50 CU M/HR  BUCKET SIZE - 12.5 CU M  DUMPING RANGE - 30 M  DEPTH - 15 TO 18 M
  • 44.
     IT ISEQUIPED WITH BUCKET ELEVATOR MOUNTED ON A BARGE  IT IS SUSPENDED ON A STEEL LADDER  SUITABLE FOR EXCAVATING SOFT GROUND, SAND OR GRAVEL SUCTION DREDGER 1. SIMILAR IN OPERATION EXCEPT IT CONSISTS OF A PUMP EXCAVATOR MOUNTED ON A BARGE WITH SUCTION LINE,SUPPORTED ON A LADDER.
  • 49.
    a. TRUCKS b. DUMPTRUCKS c. DUMPERS d. TRAILERS
  • 50.
     CAPACITY –0.4 to 20 m3  COULD RUN AT SPEEDS – 10 to 100 kmph  TYPES –  LIGHT  MEDIUM  HEAVY
  • 51.
    TYPES 1. SIDE DUMPTRUCK 2. BOTTOM DUMP TRUCKS 3. REAR DUMP TRUCKS SIDE DUMP TRUCK: *DUMPING IS THROUGH THE SIDES OF THE TRUCK *SUITABLE FOR HAULING WET CLAY, SAND, GRAVEL, QUARRY ROCKS. BOTTOM DUMP TRUCKS: *DUMPING IS BY OPENING THE BOTTOM OF THE TRUCK *SUITABLE FOR FREE FLOWING MATERIALS SUCH AS SAND, GRAVEL, DRY EARTH, HARD CLAY. *COULD CARRY AS FAR AS 53 TONNES, EG. USED IN MINING
  • 55.
    *HIGH SPED PNEUMATICWHEELED TRUCKS WITH SHORT CHASIS. *SUITABLE FOR SHORT HAULS ON ROUGH ROADS AND SPECIALLY WHERE A SHUTTLE MOVEMENT IS REQUIRED *CAPACITY – 4.5 m3 *CAN DO LOADING, TRANSPORTING & DUMPING IN QUICK SUCCESION *TYPES- FRONT, REAR
  • 58.
     TYPES – TRACTOR DRIVEN  WAGONS  AUTOMATIC TRAILERS
  • 59.
    FOUR OPERATIONS AREINVOLVED IN COMPACTION – 1. ROLLING 2. KNEADING 3. VIBRATION 4. RAMMING
  • 60.
    1. SMOOTH –WHEEL ROLLERS 2. SHEEP – FOOT ROLLERS 3. PNEUMATIC TYRED ROLLERS
  • 61.
     PLAIN STEELROLLERS  SELF – PROPELLED (5 TO 25 TONNES)  NO DEEP COMPACTION  REAR WHEELS ARE LARGER IN DIAMETER AND THE FRONT ONES ARE WIDER  DIESEL ENGINE TYPE  COMPACTION IS BY STATIC WEIGHT OF ROLLER SUITABILITY: 1. GRANULAR SOILS 2. SAND 3. GRAVEL 4. CRUSHED STONES
  • 63.
    *HOLLOW STEEL DRUMWITH PROJECTED FEET MOUNTED AT 100 TO 200 MMC/C *WEIGHT 15TONNES *SPEED 25KM/HR *COMPACTION IS BY KNEADING ACTION *IN CONVERTIBLE ROLLERS THE FOOT PLATE CAN BE REMOVED *IN TURN FOOT ROLLERS THE INDIVIDUAL SHEEP FOOT CAN BE CHANGED SUITABILITY: CLAY,PREDOMINANTLY COHESIVE AND IMPERVIOUS SOIL
  • 66.
    *CONSISTS OF ABASE PLATFORM MOUNTED BETWEEN TWO AXLES *TRACKS OF THE REAR WHEEL LIE INBETWEEN THE TRACKS OF THE FRONT WHEEL *COMPACTION IS BY CONTROLLING THE GROUND CONTACT PRESSURE *WEIGHT OR WIDTH OF THE WHEEL CAN BE SUITABLY INCREASED SUITABILITY: FINE GRAINED AND WELL GRADED SANDS
  • 68.
  • 69.
     THEY MAYBE EITHER TOWED OR MOTORISED.  USUALLY SELF PROPULSIVE. CONSTRUCTION:  FRONT OF THE GRADER FRAME IS SUPPORTED ON A PAIR OF FRONT WHEELS & REAR ON TANDEM WHEELS.  CURVED BLADE IS SUPPORTED ON THE CIRCLE AND BE TURNED THROUGH 360 DEGREE.  BLADE HAS REPLACEBLE EDGES.  CUTTING DEPTH - 2-4CMS. SPEED LIGHT DUTY - 6-10 KM/HR. HEAVY DUTY - 2-3 KM/HR. NORMAL DUTY - 4-6 KM/HR. USES: *GRAVEL ROAD REPAIRING *ROAD SHOULDER RESHAPING *BANK CUTTING *DITCH FILLING *BASE COURSE SPREADING *MATERIAL MIXING *SNOW, LAND CLEARANCE *FROZEN TOP SOIL, ASPHALT BREAKING
  • 70.
    OPERATIONS – • Grading •Spreading • Side cutting • Road crowning • Bank dressing • Mixing Materials
  • 73.
     GRADALLS isthe combination of hoe, drag line, grader etc. which is quite expensive machine.
  • 74.
    1. BELT CONVEYORS 2.SCREW CONVEYORS 3. BUCKET CONVEYORS 4. AERIAL CONVEYORS
  • 75.
    *TRANSMITTING MATERIALS OVERA STATIONARY STRUCTURE ADVANTAGES: 1. INCREASES OUTPUT/ PRODUCTIVITY 2. CONTINUITY IN OPERATION 3. TIME SAVING TYPES: 1. BELT CONVEYOR 2. SCREW CONVEYOR 3. BUCKET CONVEYOR 4. AERIAL CONVEYOR
  • 76.
    *MOST POPULAR * CONSISTSOF A BELT RUNNING OVER A PAIR OF END DRUMS SUPPORTED BY A SERIES OF ROLLERS CALLED IDLERS *MIDDLE SAG IS PROVIDED TO PREVENT THE SPILLING OF MATERIALS ADVANTAGES:  CAN HANDLE LIGHT,HEAVY, DRY, WET, SOFT, COARSE MATERIALS  HIGH SPEED  CARRIES HORIZONTALLY AND INCLINED  LIGHTER IN WEIGHT  CONTROLLED DISCHARGE
  • 78.
    *USED FOR HANDLINGGRANULAR OR PULVERISED MATERIALS *LOW COST *CONSISTS OF A HELIX MOUNTED ON A BEARING AT THE ENDS AND AT INTERMEDIATE POINTS *LENGTH IS 65M WITH AN INCLINATION UPTO 35 DEGREES
  • 80.
    *MATERIAL IS TRANSFERREDTHROUGH A SERIES OF BUCKETS *LENGTH IS LIMITED TO 25M *WEIGHT DEPENDS UPON THE STRENGTH OF CHAINS *MAINLY USED FOR HANDLING COAL
  • 83.
    1. CONCRETE MIXERS 2.CONCRETE BATCHERS 3. CONCRETE PLACING EQUIPMENTS / PUMPS 4. CONCRETE COMPACTION EQUIPMENTS
  • 84.
    *MIXING ALL THEINGREDIENTS OF CONCRETE TO MAKE A MIX OF SPECIFIED CONSISTENCY FACTORS GOVERNING MIXING: 1. CORRECT SETTING OF MACHINE 2. PROPER CLEANING OF BLADES 3. SEQUENCE OF MATERIAL CHARGED 4. TIMELY SUPPLY OF WATER 5. DIRECTION OF IN - FLOW 6. SPEED AND TIME OF MIXING TYPES:  DRUM TYPE MIXERS - *TILTING *NON - TILTING  PAN TYPE MIXERS  TRANSIT MIXERS – FOR TRANSPORTING
  • 88.
    *PROPORTIONING THE INGREDIENTSOF CONCRETE FOR A PARTICULAR MIX *WEIGH BATCHING IS COMMONLY USED TYPES: 1. MANUAL BATCHING 2. SEMI - AUTOMATIC BATCHING 3. AUTOMATIC BATCHING
  • 91.
  • 93.
     USUALLY DONETHROUGH BUCKETS CARRIED ON RAIL ROADS OR TRACKS  DUMP TRUCKS AND BELT CONVEYORS ARE ALSO USED  CABLE WAYS CAN BE USED OR THE HOISTING OF BUCKETS MAY BE DONE WITH THE HELP OF CRANES
  • 96.
     THESE AREHEAVY DIRECT PUMPS USED IN INACCESIBLE SITES SUCH AS TUNNELS, UNDERWATER, SUBWAYS  PUMPS CAN BE MOUNTED ON TRUCKS OR TRAILERS PNEUMATIC CONCRETE PLACERS  IT CONSISTS OF A PRESSURE VESSEL OPEN AT THE TOP AND CONICAL AT THE BOTTOM  COMPRESSED AIR IS USED TO PUSH THE CONCRETE THROUGH PIPELINES
  • 98.
     Can beeither – 1. External i. Surface or form vibrators – Table, Plate 2. Internal  For cast in-situ works – Needle immersion or Poker Vibrators
  • 101.
    1. PULLEYS &SHEAVES 2. CHAIN HOIST 3. WINCHES 4. X CRANES
  • 102.
    PULLEYS OR SHEAVES Are used in rough surfaces for lifting heavy objects CHAIN HOIST  If pulleys are to be used then these chain hoists are used.  They can lift loads up to 50 tones  They are of following types –  Load Chain  Hard Chain , Types -  Differential  Screw geared  Spur geared  Pull lift
  • 104.
    WINCHES –  Combinationof gears, dutches, breaks, other small machines and equipments.  They are either diesel or electric operated  Can be of the following types –  Derrick poles  Shear legs  Fork lift  Self propelled (up to 06 tones wt.)  Manual (up to 100 Kg wt.)
  • 106.
     USED INCONSTRUCTION PROJECTS, SHIPPING, INDUSTRIES ETC.  THEY MAY BE ELECTRICALLY OPERATED, DIESEL OPERATED OR DIESEL-ELECTRIC DRIVE. CLASSIFICATION: A-  DERRICK CRANES / STATIONARY  MOBILE CRANES – WHEEL OR CRAWLER TYPE  WHIRLER CRANES (COMBO OF ABOVE TWO) B -  HYDRAULIC CRANES  OVERHEAD OR GANTRY CRANES.  TRAVELLER CRANES.  TOWER CRANES.
  • 107.
    PARTS:  MAST.  BOOM. BULL WHEEL. TYPES:  GUY-DERRICK.  STIFF LEG DERRICK. OPERATION:  THE BOOM CAN REVOLVE THROUGH 360 DEGREE.  IT CAN CARRY LOADS UPTO 200 TONS.  WHEN THE LOAD IS LESS THAN 50 TONS GUY ROPES ARE REPLACED BY TRUSSED STRUCTURE.  STIFF LEG DERRICK CAN CARRY 7-50 TONS. USES:  LOADING AND UNLOADING CARGOES AT PORTS.  TO HANDLE LOOSE MATERIALS LIKE SAND, BALLAST, COAL.  IN CONSTRUCTION PROJECTS, INDUSTRIAL, MULTISTOREYED BUILDING CONSTRUCTION.  PLANT ERECTION.
  • 109.
     THEY AREEITHER CRAWLER MOUNTED OR WHEEL MOUNTED.  CRAWLER MOUNTED ARE HIGHLY MANEOUVERABLE AND OPERATE ON UNMADE GROUND.  SUITABLE FOR ROUGH TERRAINS.  OPERATE IN A LIMITED AREA.  TRUCK MOUNTED CRANES HAVE HIGH MOBILITY. SPEED 70-75 KM/HR.
  • 111.
     USED FORHANDLING LOADS OVER A LONG RECTANGULAR AREA.  IT CONSISTS OF STRUCTURAL BRIDGE SUPPORT ON ELEVATED TRACTS AND SUPPORTING A LIFTING BLOCK. TRAVELLER CRANES  THESE HAVE THEIR CRABS MOVING ON GIRDERS SUPPORTED ON LEGS. TOWER CRANES  IT HAS A TRUSS STRUCTURE WELDED FROM ANGLE BARS AND CHANNELS.  LADDERS ARE PROVIDED FOR EASE.  THEY CAN BE ASSEMBLED AND DISMENTLED.
  • 116.
  • 117.
     PILE ISA STRUCTURAL MEMBER DRIVEN INTO THE GROUND FOR THE PURPOSE OF TRANSFERRING SURFACE LOADS  THEY ARE EFFECTIVE AT AN ECONOMICAL COST  THE RIGS CONSISTS OF FRAMES, LEEDS, WINCHES & VARIOUS SMALL MACHINES TYPES: 1. PILE DRIVEN RIGS - SKID MOUNTED - CRANE MOUNTED - FLOATING BARGE 2. PILE DRIVING HAMMERS
  • 121.
     DROP HAMMER SINGLE / DOUBLE ACTING HAMMERS  DIFFERENTIAL ACTING HAMMERS  VIBRATING HAMMERS  DIESEL OPERATED HAMMERS  HYDRAULICALLY OPERATED HAMMERS  SONIC HAMMERS  USES SONIC RAYS
  • 125.
     GROUTING PUMPS GROUTING MORTAR PUMPS  GROUTING CEMENT PUMPS  GROUTING CONCRETE PUMPS  PRESSURE GROUTING MACHINES  LOW PRESSURE  HIGH PRESSURE  CEMENT GROUTING MACHINE  HYDRAULIC GROUTING MACHINE