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Enhancing the Efficiency of Material 
Testing with Opto-Digital Microscopy
Executive Summary 
• The Geneva-based SGS Group is a world leader in testing and 
certification of a wide variety of parts and products of different 
shapes and sizes.
Executive Summary 
• The Geneva-based SGS Group is a world leader in testing and 
certification of a wide variety of parts and products of different 
shapes and sizes. 
• Specializing in the automotive, aerospace and medical 
technology sectors, their subsidiary, SGS Institut Fresenius 
GmbH in Dortmund employs a range of methods for detailed 
inspection of materials and parts.
Executive Summary 
• The Geneva-based SGS Group is a world leader in testing and 
certification of a wide variety of parts and products of different 
shapes and sizes. 
• Specializing in the automotive, aerospace and medical 
technology sectors, their subsidiary, SGS Institut Fresenius 
GmbH in Dortmund employs a range of methods for detailed 
inspection of materials and parts. 
• Enhancing the efficiency of such testing, the institute recently 
added the DSX500 opto-digital microscope from Olympus to its 
equipment portfolio.
Executive Summary 
Time is money when it comes to industrial workflows, and efficiency is 
a key priority. This is especially true with regard to one of the SGS 
Institute's most recent projects: quality control of carbon-fiber reinforced 
polymer (CFRP) parts for the new BMW i3 electric car, which has since 
gone into production.
Quality Improved: Time Saved 
As part of the quality control 
process, some 300 CFRP 
micrographs have to be prepared 
and examined in detail before the 
initial sample can be approved.
Quality Improved: Time Saved 
As a reliable assessment of the 
micrograph requires a complete 
image, this was previously 
accomplished at higher 
magnifications by using a 
microscope to capture about 20 
single frames and manually 
compiling them to create the full 
image.
Quality Improved: Time Saved 
This cumbersome manual 
process was very time-consuming, 
with each micrograph 
taking between 15 and 20 
minutes to compose.
Quality Improved: Time Saved 
The arrival of the Olympus automated 
DSX500 has transformed this process, 
greatly reducing the time of micrograph 
production to about five minutes, which 
has delighted the SGS team in Dortmund 
for a number of reasons.
Quality Improved: Time Saved 
Firstly, jobs can be handled more quickly, 
incredibly important for meeting customer 
deadlines – which are often very tight. 
Secondly, by reducing preparation time, 
highly qualified staff are instead able to 
focus on the important job of evaluating 
the images.
Quality Improved: Time Saved 
Employing the DSX500 has already 
proved worthwhile for SGS not only 
financially but also in terms of optimized 
quality.
Opto-digital Microscopy: Innovations in Quality Assurance 
These advances have been made possible thanks to the operating 
simplicity of the DSX500, together with its automated image stitching 
capability.
Opto-digital Microscopy: Innovations in Quality Assurance 
The DSX works with an astonishing degree of accuracy when overlaying 
individual images, and unlike other microscopes, single frames no longer 
have to be defined manually – with a motorized table controlled by a fully 
automated, high-precision fine adjustment mechanism.
Opto-digital Microscopy: Innovations in Quality Assurance 
This can even handle very regular structures, such as memory chips, 
where multiple locations are repeated and it is difficult to determine where 
the first frame ends and the next begins, even at high magnifications.
Opto-digital Microscopy: Innovations in Quality Assurance 
DSX500 users benefit from improved ease of use, as the microscope 
generates a selection of preview images from which users can choose the 
most suitable imaging method. Selecting the method automatically selects the 
necessary parameters without having to input additional information.
Opto-digital Microscopy: Innovations in Quality Assurance 
DSX500 users benefit from improved ease of use, as the microscope 
generates a selection of preview images from which users can choose the 
most suitable imaging method. Selecting the method automatically selects the 
necessary parameters without having to input additional information.
Opto-digital Microscopy: Innovations in Quality Assurance 
Users are never in danger of losing orientation on the specimen, even when 
the image is reduced in size or enlarged, as the Macro Map function always 
displays the viewpoint on-screen. Inspection is also facilitated with a 13-times 
optical zoom and a 30-times digital zoom.
Opto-digital Microscopy: Innovations in Quality Assurance 
According to the team at SGS, the 
DSX500 offers many great 
advantages, especially in everyday 
quality assurance. For example, 
they routinely investigate very 
homogeneous looking micrographs 
of turbine blades from aircraft 
engines for potential material 
inclusions.
Opto-digital Microscopy: Innovations in Quality Assurance 
When the magnifications are 
relatively high, it is not that 
challenging for a metallographer to 
hunt for possible irregularities, and 
the intuitive user interface of the 
DSX500 also enables fast 
configuration for efficiently detecting 
possible material faults.
Opto-digital Microscopy: Innovations in Quality Assurance 
Specialized functions of the 
microscope, such as the High 
Dynamic Range (HDR) and the 
proprietary WiDER algorithm, 
provide outstanding options for 
inspecting objects with defects or 
extreme differences in reflectance.
Opto-digital Microscopy: Innovations in Quality Assurance 
Thanks to the automatic system and 
ease of use, essentially any staff 
member can switch samples and 
capture images - all the material 
experts have to do is evaluate the 
captured images.
Opto-digital Microscopy: Innovations in Quality Assurance 
This presents yet another way in 
which the DSX500 can enhance 
efficiency, especially within the 
routine testing of large numbers of 
material samples, providing a 
competitive edge for the laboratory.
Picture perfect with DIC 
The experts at SGS regard the time-saving 
attributes of the DSX500 as a real 
advantage in optimizing analysis 
workflows, but they also greatly 
appreciate its advanced technical 
features. The microscope's LED 
illumination allows brightfield and 
darkfield observation methods to be 
combined, enabling the easy detection of 
defects or irregularities.
Picture perfect with DIC 
The Differential Interference Contrast 
(DIC) function has also become greatly 
valued, allowing uneven surfaces to be 
analyzed for defects or irregularities 
down to the micro- scale. A customer in 
the dental technology field commissioned 
SGS to analyze material separation 
between two plastic parts.
Conclusion 
After delivery of the final micrographs, the 
delighted customer called to say that he 
had never seen such impressive and 
informative images. DIC is not new in 
itself, but Olympus's enhancement with 
opto-digital technology really opens up 
new perspectives, and the customers of 
SGS greatly appreciate the possibilities 
offered by digital microscopy in general.
Conclusion 
Thanks to the equipment and its imaging 
capabilities, SGS are more often 
witnessing the generation of repeat 
business that they would otherwise likely 
not have obtained.
Thank you! 
• DSX500 Opto-Digital Microscope product details: http://bit.ly/1tWNZL0 
• Contact Us: http://bit.ly/1eTKui5 
• Questions?: http://bit.ly/1eTKkra

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Enhancing the efficiency of material testing with opto digital microscopy

  • 1. Enhancing the Efficiency of Material Testing with Opto-Digital Microscopy
  • 2. Executive Summary • The Geneva-based SGS Group is a world leader in testing and certification of a wide variety of parts and products of different shapes and sizes.
  • 3. Executive Summary • The Geneva-based SGS Group is a world leader in testing and certification of a wide variety of parts and products of different shapes and sizes. • Specializing in the automotive, aerospace and medical technology sectors, their subsidiary, SGS Institut Fresenius GmbH in Dortmund employs a range of methods for detailed inspection of materials and parts.
  • 4. Executive Summary • The Geneva-based SGS Group is a world leader in testing and certification of a wide variety of parts and products of different shapes and sizes. • Specializing in the automotive, aerospace and medical technology sectors, their subsidiary, SGS Institut Fresenius GmbH in Dortmund employs a range of methods for detailed inspection of materials and parts. • Enhancing the efficiency of such testing, the institute recently added the DSX500 opto-digital microscope from Olympus to its equipment portfolio.
  • 5. Executive Summary Time is money when it comes to industrial workflows, and efficiency is a key priority. This is especially true with regard to one of the SGS Institute's most recent projects: quality control of carbon-fiber reinforced polymer (CFRP) parts for the new BMW i3 electric car, which has since gone into production.
  • 6. Quality Improved: Time Saved As part of the quality control process, some 300 CFRP micrographs have to be prepared and examined in detail before the initial sample can be approved.
  • 7. Quality Improved: Time Saved As a reliable assessment of the micrograph requires a complete image, this was previously accomplished at higher magnifications by using a microscope to capture about 20 single frames and manually compiling them to create the full image.
  • 8. Quality Improved: Time Saved This cumbersome manual process was very time-consuming, with each micrograph taking between 15 and 20 minutes to compose.
  • 9. Quality Improved: Time Saved The arrival of the Olympus automated DSX500 has transformed this process, greatly reducing the time of micrograph production to about five minutes, which has delighted the SGS team in Dortmund for a number of reasons.
  • 10. Quality Improved: Time Saved Firstly, jobs can be handled more quickly, incredibly important for meeting customer deadlines – which are often very tight. Secondly, by reducing preparation time, highly qualified staff are instead able to focus on the important job of evaluating the images.
  • 11. Quality Improved: Time Saved Employing the DSX500 has already proved worthwhile for SGS not only financially but also in terms of optimized quality.
  • 12. Opto-digital Microscopy: Innovations in Quality Assurance These advances have been made possible thanks to the operating simplicity of the DSX500, together with its automated image stitching capability.
  • 13. Opto-digital Microscopy: Innovations in Quality Assurance The DSX works with an astonishing degree of accuracy when overlaying individual images, and unlike other microscopes, single frames no longer have to be defined manually – with a motorized table controlled by a fully automated, high-precision fine adjustment mechanism.
  • 14. Opto-digital Microscopy: Innovations in Quality Assurance This can even handle very regular structures, such as memory chips, where multiple locations are repeated and it is difficult to determine where the first frame ends and the next begins, even at high magnifications.
  • 15. Opto-digital Microscopy: Innovations in Quality Assurance DSX500 users benefit from improved ease of use, as the microscope generates a selection of preview images from which users can choose the most suitable imaging method. Selecting the method automatically selects the necessary parameters without having to input additional information.
  • 16. Opto-digital Microscopy: Innovations in Quality Assurance DSX500 users benefit from improved ease of use, as the microscope generates a selection of preview images from which users can choose the most suitable imaging method. Selecting the method automatically selects the necessary parameters without having to input additional information.
  • 17. Opto-digital Microscopy: Innovations in Quality Assurance Users are never in danger of losing orientation on the specimen, even when the image is reduced in size or enlarged, as the Macro Map function always displays the viewpoint on-screen. Inspection is also facilitated with a 13-times optical zoom and a 30-times digital zoom.
  • 18. Opto-digital Microscopy: Innovations in Quality Assurance According to the team at SGS, the DSX500 offers many great advantages, especially in everyday quality assurance. For example, they routinely investigate very homogeneous looking micrographs of turbine blades from aircraft engines for potential material inclusions.
  • 19. Opto-digital Microscopy: Innovations in Quality Assurance When the magnifications are relatively high, it is not that challenging for a metallographer to hunt for possible irregularities, and the intuitive user interface of the DSX500 also enables fast configuration for efficiently detecting possible material faults.
  • 20. Opto-digital Microscopy: Innovations in Quality Assurance Specialized functions of the microscope, such as the High Dynamic Range (HDR) and the proprietary WiDER algorithm, provide outstanding options for inspecting objects with defects or extreme differences in reflectance.
  • 21. Opto-digital Microscopy: Innovations in Quality Assurance Thanks to the automatic system and ease of use, essentially any staff member can switch samples and capture images - all the material experts have to do is evaluate the captured images.
  • 22. Opto-digital Microscopy: Innovations in Quality Assurance This presents yet another way in which the DSX500 can enhance efficiency, especially within the routine testing of large numbers of material samples, providing a competitive edge for the laboratory.
  • 23. Picture perfect with DIC The experts at SGS regard the time-saving attributes of the DSX500 as a real advantage in optimizing analysis workflows, but they also greatly appreciate its advanced technical features. The microscope's LED illumination allows brightfield and darkfield observation methods to be combined, enabling the easy detection of defects or irregularities.
  • 24. Picture perfect with DIC The Differential Interference Contrast (DIC) function has also become greatly valued, allowing uneven surfaces to be analyzed for defects or irregularities down to the micro- scale. A customer in the dental technology field commissioned SGS to analyze material separation between two plastic parts.
  • 25. Conclusion After delivery of the final micrographs, the delighted customer called to say that he had never seen such impressive and informative images. DIC is not new in itself, but Olympus's enhancement with opto-digital technology really opens up new perspectives, and the customers of SGS greatly appreciate the possibilities offered by digital microscopy in general.
  • 26. Conclusion Thanks to the equipment and its imaging capabilities, SGS are more often witnessing the generation of repeat business that they would otherwise likely not have obtained.
  • 27. Thank you! • DSX500 Opto-Digital Microscope product details: http://bit.ly/1tWNZL0 • Contact Us: http://bit.ly/1eTKui5 • Questions?: http://bit.ly/1eTKkra