SlideShare a Scribd company logo
WE BELIEVE IN INNOVATION 
Innovation: evolution of a well-defined and shared strategic context 
through knowledge, creativity, research, experimentation and action by change and 
improvement-oriented people. 
The Ambition of this company is: 
TALKING about INNOVATION 
and 
DOING INNOVATION 
(since we have innovated in the past and plan to innovate in the future).
Done in one Process 
Cp – CPk management using OMSQA 
Strategic supplier partnership 
Human resources 
High tech production workflow 
MES for handling production workflow 
Improvement of economic efficiency
Annual investment, FOCUSED IN INNOVATION AND NEW TECHNOLOGIES, of 
OMS are very important and in few past years OMS as done : 
€ 785 K value 30% Global turnover 
€ 580 K value 27% Global turnover 
€ 420 K value 23% Global turnover
Since 2000 OMS has been working to develop a workflow to reduce 
processing steps and interruptions, thus ensuring a smooth and fast 
manufacturing process and maximum precision. In a word? 
Anyone can invest millions dollars in CNC 
machinery 
But not every one has our 
CREATIVITY AND EXPERIENCE 
to solve problems
Is it possible to produce an item with 
extreme precision and criticality 
WHITOUT HUMAN CHECKS ? 
OMS does it
OMS does it with: 
Maximum constant precision: 20 critical measurements, 
7 measurements at + - 0.01 tolerance 
CP at 1.33 
About € 100.000 of machinery customization 
High production rate 
Real time self measurement and adjustment of parameters 
Complete Process done at 0.004 mm precision 
On-board measurement with linear optics 
Customized high pressure water washing 
Customized filtering and chip removal 
How to standardize this strategic job? See next slide on MES system
OMSQA was developed by Oms to manage CP and CPk. This 
software provides: 
Real-time data collection 
Network infrastructure: 2 last generation hubs (1 giga) and 30 on-line links 
through direct wires 
Automatic data formatting for Minitab 
Automated, mistake-free integration with Minitab 
Data available within 10 seconds as opposed to several minutes 
Customized dashboard control of items after measurements
OMSQA also provides : 
Parameter querying at any time: 
Manufacturing time interval 
Batch 
Code 
Machine 
Operator 
Three measuring machines and two trials for more than 30 
measurements on an item to define production process
Oms has adopted a TEAM-BASED ORGANIZATION, with project 
leaders both at management and operations level. 
The General Manager Luca Saladino is responsible for innovation, 
supported by the founding managers of the company and by 
production managers, trained within the company for many years. 
In Oms employees are RECRUITED AND TRAINED by the company 
owners 
Operators are empowered within the company based on 
manufacturing strategies and quality. 
A specific training program is associated to each skill, with specific 
learning and testing phases.
Oms suppliers are accurately selected; a supply tracking system is 
in place and direct agreements are signed with major suppliers 
Namely: 
Machinery: : Oms deals directly with the headquarters of parent 
companies. Direct purchasing permits a careful and rich selection of 
configuration options. Configuration options and the use of such 
options are considered as an added value; this is the reason why 
Oms is considered as a partner tester by major manufacturers. 
Major suppliers include MAZAK, DMG MORI, CITIZEN and 
HEXAGON
Tools: Oms has signed supply and partnership agreements since it 
designs tools manufactured by SANDVIK and NACHI. Products 
developed in partnership include cutters and quenching furnaces. This 
partnership will be further developed as part of the MES project: the 
most important improvement challenge in 2014-2015 
Measuring tools: : Oms utilises HEXAGON tools, in close cooperation 
with Hexagon experts to improve performance and develop new 
products ( ex Tigo St ) and to ensure constantly updated calibration
Supplier and supply assessment, validation, acceptance 
Computerized order management 
Computerized production management with BOM Analysis, Laser 
marking, 6 Sigma Quality system 
Synoptic module 
Cp and Cpk 
DOE (Design of Experiments ) to confirm manufacturing feasibility of an 
item based on specific characteristics and on a standard process 
Computerized delivery scheduling
How can “Done in One Process” translate 
into a standard transferrable workflow ?
M.E.S makes it possible to analytically codify manufacturing 
tasks and present them to the operator. Thanks to touch devices 
to show the task to be accomplished as well as to validate and read 
accomplished tasks, operators are interchangeable and 
manufacturing can be easily relocated. 
M.E.S will make it possible to increase the detail level 
to five times more than the existing level. 
M.E.S will be developed in cooperation with Department of 
Management and Production Engineering DGEP of Politecnico di 
Torino Univeristy , and a software company
Mazak Integrex i200-S GL , 9 axes , repeatability 0.002mm 
Mazak Integrex 200 iv S GL , 9 axes, repeatability 0.002mm 
Mazak Integrex 200 iv-S , 9 axes, repeatability 0.002mm 
Mazak Integrex 100 iv –S , 7 axes, repeatability 0.005mm 
Mori Seiki NMV5000 , 5 axes , repeatability 0.002mm 
Mori Seiki NLX2500 Lathe, 6 axes, repeatability 0.005mm 
Nr 4 Mitsubishi 5 axes hi speed milling center 
Nr 5 CNC lathes 4 axes work center 
Nr 4 CNC lathes 2 axes work center 
MT Module for Mastercam X7 
Nr 2 Laser marker center 
Nr 2 Dea Tigo Three-dimensional measuring machine 
Dea global advantage measuring machine 
Tesa Visio Optical measuring machine 
Sunnen lapper 
Mitutoyo profile projector ph-3500 
Altimeter Mestra 300 Trimos Sylvac , precision 0.0005mm 
Special machining and equipment department
Handheld device are already used for all production tasks 
Storage area of raw materials and unfinished parts 
Knowledge of specific tools for specific item 
Direct connection to Nocturne Software : through Healex 
software to check inventories on a daily basis and plan 
restocking with no need for direct orders
Why we do all that we have described above? 
We like it and it is our passion 
Just one Example ? 
In FY 2013 an our customer obtained a cost reduction about $ 
110,000 for the same supply of 2012 , with an agreement to 
increase quantity of specific item, we are focused to give all 
support and effort to meet any needs of our Core Client
Agilent Technologies 
Faiveley Transport 
Spea Equipment 
Sorin Biomedica 
Turin Politecnic 
Brembo s.p.a. 
Mecaer s.p.a.
O.M.S. High Tech CNC parts

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O.M.S. High Tech CNC parts

  • 1. WE BELIEVE IN INNOVATION Innovation: evolution of a well-defined and shared strategic context through knowledge, creativity, research, experimentation and action by change and improvement-oriented people. The Ambition of this company is: TALKING about INNOVATION and DOING INNOVATION (since we have innovated in the past and plan to innovate in the future).
  • 2.
  • 3.
  • 4. Done in one Process Cp – CPk management using OMSQA Strategic supplier partnership Human resources High tech production workflow MES for handling production workflow Improvement of economic efficiency
  • 5.
  • 6. Annual investment, FOCUSED IN INNOVATION AND NEW TECHNOLOGIES, of OMS are very important and in few past years OMS as done : € 785 K value 30% Global turnover € 580 K value 27% Global turnover € 420 K value 23% Global turnover
  • 7.
  • 8. Since 2000 OMS has been working to develop a workflow to reduce processing steps and interruptions, thus ensuring a smooth and fast manufacturing process and maximum precision. In a word? Anyone can invest millions dollars in CNC machinery But not every one has our CREATIVITY AND EXPERIENCE to solve problems
  • 9.
  • 10. Is it possible to produce an item with extreme precision and criticality WHITOUT HUMAN CHECKS ? OMS does it
  • 11.
  • 12. OMS does it with: Maximum constant precision: 20 critical measurements, 7 measurements at + - 0.01 tolerance CP at 1.33 About € 100.000 of machinery customization High production rate Real time self measurement and adjustment of parameters Complete Process done at 0.004 mm precision On-board measurement with linear optics Customized high pressure water washing Customized filtering and chip removal How to standardize this strategic job? See next slide on MES system
  • 13.
  • 14. OMSQA was developed by Oms to manage CP and CPk. This software provides: Real-time data collection Network infrastructure: 2 last generation hubs (1 giga) and 30 on-line links through direct wires Automatic data formatting for Minitab Automated, mistake-free integration with Minitab Data available within 10 seconds as opposed to several minutes Customized dashboard control of items after measurements
  • 15.
  • 16. OMSQA also provides : Parameter querying at any time: Manufacturing time interval Batch Code Machine Operator Three measuring machines and two trials for more than 30 measurements on an item to define production process
  • 17.
  • 18. Oms has adopted a TEAM-BASED ORGANIZATION, with project leaders both at management and operations level. The General Manager Luca Saladino is responsible for innovation, supported by the founding managers of the company and by production managers, trained within the company for many years. In Oms employees are RECRUITED AND TRAINED by the company owners Operators are empowered within the company based on manufacturing strategies and quality. A specific training program is associated to each skill, with specific learning and testing phases.
  • 19.
  • 20. Oms suppliers are accurately selected; a supply tracking system is in place and direct agreements are signed with major suppliers Namely: Machinery: : Oms deals directly with the headquarters of parent companies. Direct purchasing permits a careful and rich selection of configuration options. Configuration options and the use of such options are considered as an added value; this is the reason why Oms is considered as a partner tester by major manufacturers. Major suppliers include MAZAK, DMG MORI, CITIZEN and HEXAGON
  • 21.
  • 22. Tools: Oms has signed supply and partnership agreements since it designs tools manufactured by SANDVIK and NACHI. Products developed in partnership include cutters and quenching furnaces. This partnership will be further developed as part of the MES project: the most important improvement challenge in 2014-2015 Measuring tools: : Oms utilises HEXAGON tools, in close cooperation with Hexagon experts to improve performance and develop new products ( ex Tigo St ) and to ensure constantly updated calibration
  • 23.
  • 24. Supplier and supply assessment, validation, acceptance Computerized order management Computerized production management with BOM Analysis, Laser marking, 6 Sigma Quality system Synoptic module Cp and Cpk DOE (Design of Experiments ) to confirm manufacturing feasibility of an item based on specific characteristics and on a standard process Computerized delivery scheduling
  • 25.
  • 26. How can “Done in One Process” translate into a standard transferrable workflow ?
  • 27.
  • 28. M.E.S makes it possible to analytically codify manufacturing tasks and present them to the operator. Thanks to touch devices to show the task to be accomplished as well as to validate and read accomplished tasks, operators are interchangeable and manufacturing can be easily relocated. M.E.S will make it possible to increase the detail level to five times more than the existing level. M.E.S will be developed in cooperation with Department of Management and Production Engineering DGEP of Politecnico di Torino Univeristy , and a software company
  • 29.
  • 30. Mazak Integrex i200-S GL , 9 axes , repeatability 0.002mm Mazak Integrex 200 iv S GL , 9 axes, repeatability 0.002mm Mazak Integrex 200 iv-S , 9 axes, repeatability 0.002mm Mazak Integrex 100 iv –S , 7 axes, repeatability 0.005mm Mori Seiki NMV5000 , 5 axes , repeatability 0.002mm Mori Seiki NLX2500 Lathe, 6 axes, repeatability 0.005mm Nr 4 Mitsubishi 5 axes hi speed milling center Nr 5 CNC lathes 4 axes work center Nr 4 CNC lathes 2 axes work center MT Module for Mastercam X7 Nr 2 Laser marker center Nr 2 Dea Tigo Three-dimensional measuring machine Dea global advantage measuring machine Tesa Visio Optical measuring machine Sunnen lapper Mitutoyo profile projector ph-3500 Altimeter Mestra 300 Trimos Sylvac , precision 0.0005mm Special machining and equipment department
  • 31.
  • 32. Handheld device are already used for all production tasks Storage area of raw materials and unfinished parts Knowledge of specific tools for specific item Direct connection to Nocturne Software : through Healex software to check inventories on a daily basis and plan restocking with no need for direct orders
  • 33.
  • 34.
  • 35. Why we do all that we have described above? We like it and it is our passion Just one Example ? In FY 2013 an our customer obtained a cost reduction about $ 110,000 for the same supply of 2012 , with an agreement to increase quantity of specific item, we are focused to give all support and effort to meet any needs of our Core Client
  • 36.
  • 37. Agilent Technologies Faiveley Transport Spea Equipment Sorin Biomedica Turin Politecnic Brembo s.p.a. Mecaer s.p.a.