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ENGINEERING WEEKLY PRESENTATION
WW0223
Contents
1. Issues
2. Effect nozzle clogged
3. Solutions
4. Replacing copper brush plate procedure
5. Result
6. Next Task
Issues
• Burn mark
• Root cause
-The diameter of the laser nozzle is partially
blocked or contaminated
Effect nozzle clogged
• Resulting in the deviation
of the direction of the laser
beam
• Weaken of the energy
• Cutting accuracy is
reduced
• Affects the cutting quality
Solutions
• Daily check and cleaning the
nozzle condition to ensure
the nozzle partially blocked
or contaminated
• Updated daily maintenance
checklist
Cleaning nozzle method
• Use small size file to remove
dust and metal chip in the
nozzle
• Use airgun to blow inside the
nozzle
Replacing copper brush plate procedure
Equipments
• allen key
• screw driver
• mallet
• multipurpose lubricant
• Use screw driver and allen key
to open up all the screw on
plate brush
• For wear-off screw spray
lubricant, before open the
screw with the aid of mallet
• Clean the area from dust and
metal chip
• Install new plate brush • Test run the part
Result
• There is no overtravel issues arise after
complete one sheet thickness 1mm for mount
bracket part which has high rate of overtravel
issue before replacing plate brush
Thank You

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ENGINEERING WEEKLY PRESENTATION WW0223.pptx

  • 2. Contents 1. Issues 2. Effect nozzle clogged 3. Solutions 4. Replacing copper brush plate procedure 5. Result 6. Next Task
  • 3. Issues • Burn mark • Root cause -The diameter of the laser nozzle is partially blocked or contaminated
  • 4. Effect nozzle clogged • Resulting in the deviation of the direction of the laser beam • Weaken of the energy • Cutting accuracy is reduced • Affects the cutting quality
  • 5. Solutions • Daily check and cleaning the nozzle condition to ensure the nozzle partially blocked or contaminated • Updated daily maintenance checklist
  • 6. Cleaning nozzle method • Use small size file to remove dust and metal chip in the nozzle • Use airgun to blow inside the nozzle
  • 7.
  • 8. Replacing copper brush plate procedure Equipments • allen key • screw driver • mallet • multipurpose lubricant • Use screw driver and allen key to open up all the screw on plate brush
  • 9. • For wear-off screw spray lubricant, before open the screw with the aid of mallet • Clean the area from dust and metal chip
  • 10. • Install new plate brush • Test run the part
  • 11. Result • There is no overtravel issues arise after complete one sheet thickness 1mm for mount bracket part which has high rate of overtravel issue before replacing plate brush