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ECU/EMS
OPERATION PARAMETERS
Power/Mech.
Efficiency

Thermal
Eff/Ht. Balance

Exhaust
Smoke

A/F Ratio

Specific Fuel
Consumptn

Effective Pr’

Volumetric
Efficiency

Specific O/P

Torque
EMS SCHEMATIC
Sensor
I/P

ECU
Stage

Actuator
O/P
MAF
Crankshaft position
Oxygen
VR Tacho
Throttle Position
Knock Sensor
Engine RPM
Intake Air TEMP

Transmission fluid
temp
Brake force meter
Tire Pressure
TSS-Turbo Speed
Engine Coolant Temp

TERTIARY

MAP

SECONDARY

PRIMARY

SENSOR LIST
Blind-Spot

Parking
Speed
Door Closure
Proximity
Curb Sensor

NEUTRAL START

Stop Light

A/C Compressor
Relay

Head Light
CONTROL SYSTEMS
STAGE I
STAGE II
STAGE III

• Mechanical Design Solution
• Non-adaptive

• Hardwired Chip
• Application Specific
• Non Programmable

• Common base hardware
• Programmable
Standard ECU Systems
Airbag Control
Module

BCU/ABS/ESC

TCU

Body Control
Module

HMI

DCU

PSCU-Steering

Power train
Control
Module(PCM)
Power-train Control Module
[PCM]
 SENSOR INPUTS:
 MAF/MAP- Intake air
density
 VR TACHO- Engine RPM
 CR POS- Crankshaft
Angle
 IDLE SET-Idle Speed
 THROTTLE POS
 KNOCK
 TRANSMISSION ECU

 CONTROL OUTPUT:
 A/F Ratio- Inj. Timing/Pr
 Ig. Timing
 Idle Speed Set
 VVT
 Transient Fueling
 Gear Control Ig. Cutoff
 Rev Limit
 Turbo Waste-gate limit
ADVANTAGES
 Ease of Control
 Adaptable to multiple scenarios
 Very low cost compared to mechanical systems
 Occupy lesser space-compact engine bay

 Less complicated design
 Zero wear
UNIQUE FEATURES
 SERVICE SETTING:
 List of service
parameters
 Range of acceptable
values OR time limits
(modifiable)
 Service Indicator Light
 Program reset

 OBD On Board Diagnostics
 Self detection of possible
faults
 Sensor scanning
subsystems
 Fault codes stored in ECU
memory
 All cars after 1996 OBD-II
compliant
AUTO TUNING
 Software on ECU known as a map
 New maps can be loaded to ECU [ process known as re-

mapping or flashing]
 Complete access to parameters such as fuel injection
quantity, boost pressure, ignition timing, idle speed
setting
 No costly equipment required, laptop, Tuner EMS s/w &
ODB cable
 Plug & play ECU’s with multiple maps available.
Engine Management System/ ECU
Engine Management System/ ECU

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Engine Management System/ ECU

  • 2.
  • 3. OPERATION PARAMETERS Power/Mech. Efficiency Thermal Eff/Ht. Balance Exhaust Smoke A/F Ratio Specific Fuel Consumptn Effective Pr’ Volumetric Efficiency Specific O/P Torque
  • 5. MAF Crankshaft position Oxygen VR Tacho Throttle Position Knock Sensor Engine RPM Intake Air TEMP Transmission fluid temp Brake force meter Tire Pressure TSS-Turbo Speed Engine Coolant Temp TERTIARY MAP SECONDARY PRIMARY SENSOR LIST Blind-Spot Parking Speed Door Closure Proximity Curb Sensor NEUTRAL START Stop Light A/C Compressor Relay Head Light
  • 6. CONTROL SYSTEMS STAGE I STAGE II STAGE III • Mechanical Design Solution • Non-adaptive • Hardwired Chip • Application Specific • Non Programmable • Common base hardware • Programmable
  • 7. Standard ECU Systems Airbag Control Module BCU/ABS/ESC TCU Body Control Module HMI DCU PSCU-Steering Power train Control Module(PCM)
  • 8. Power-train Control Module [PCM]  SENSOR INPUTS:  MAF/MAP- Intake air density  VR TACHO- Engine RPM  CR POS- Crankshaft Angle  IDLE SET-Idle Speed  THROTTLE POS  KNOCK  TRANSMISSION ECU  CONTROL OUTPUT:  A/F Ratio- Inj. Timing/Pr  Ig. Timing  Idle Speed Set  VVT  Transient Fueling  Gear Control Ig. Cutoff  Rev Limit  Turbo Waste-gate limit
  • 9. ADVANTAGES  Ease of Control  Adaptable to multiple scenarios  Very low cost compared to mechanical systems  Occupy lesser space-compact engine bay  Less complicated design  Zero wear
  • 10. UNIQUE FEATURES  SERVICE SETTING:  List of service parameters  Range of acceptable values OR time limits (modifiable)  Service Indicator Light  Program reset  OBD On Board Diagnostics  Self detection of possible faults  Sensor scanning subsystems  Fault codes stored in ECU memory  All cars after 1996 OBD-II compliant
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  • 15. AUTO TUNING  Software on ECU known as a map  New maps can be loaded to ECU [ process known as re- mapping or flashing]  Complete access to parameters such as fuel injection quantity, boost pressure, ignition timing, idle speed setting  No costly equipment required, laptop, Tuner EMS s/w & ODB cable  Plug & play ECU’s with multiple maps available.