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Automotive Electronics
Prepared by:-Dev Pratap Singh
•Automotive electronics are any electrically-generated
systemsused in road vehicles.
•Automotive electronics originated from the need to control
Engines.
•The first electronic pieces were used to control engine
functions and were referred to as engine control units
(ECU).
•A modern car may have up to 100 ECU's and a
commercial
• vehicle up to 40.
In the Automobile industry an electronic control unit (ECU) is
an embedded electronic device, basically a digital computer,
that reads signals coming from sensors placed at various
parts and in different components of the car and depending on
this information controls various important units e.g. engine
and other automated operations within the car among many
ECU(Electronic Control Unit) and its mount location
ECM - Engine Control Module
EBCM - Electronic Brake Control Module
PCM – Power train Control Module
VCM - Vehicle Control Module
BCM - Body Control Module
The ECU uses closed-loop control, a control scheme that monitors
outputs of a system to control the inputs to a system, managing the
emissions and fuel economy of the engine (as well as a host of
other
parameters).
Gathering data from dozens of different sensors, the ECU performs
millions of calculations each second, including looking up values in
tables, calculating the results of long equations to decide on the
best
spark timing or determining how long the fuel injector is open.
A modern ECU might contain a 32-bit, 40-MHz processor,
which may not sound fast compared to the processors we
probably have in our PCs, but the processor in our car runs a
much more efficient code. The code in an average ECU takes
up less than 1 megabyte(MB) of memory. By comparison, we
probably have at least 2 gigabytes (GB) of programs on our
computers -- 2,000 times the amount in an ECU.
Depending upon the nature of the circuit the Engine mappings can
change completely. On slower andtwister tracks, the engine control
system will help the driver havemore control on the throttle input by
making the first half of the pedal movement very sensitive.
At high speed circuits, the driver
has to jump on the throttle more,
rather than gradually applying full
throttle. The accelerator will be set
so that only a small movement will
result in full engine acceleration
 ENGINE SENSORS
◦ Oxygen Sensor
◦ Throttle Position Sensor
◦ Crankshaft Position Sensor
◦ MAP Sensor
◦ Engine Coolant Temperature Sensor
◦ Mass Air Flow Sensor
• This sensor is used in the mechanism
serving for air
• fuel ratio measurement, it is installed in
the exhaust
• system of the vehicle,
attached to the engine's
• exhaust manifold, the sensor
measures the ratio of
• the air-fuel mixture.
A throttle position sensor is a
sensor used to monitor the
position of the throttle in an
internal combustion engine. The
sensor is usually located on the
butterfly spindle so that it can
directly monitor the position of
the throttle valve butterfly.
A crank position sensor is a
component used in an
internal combustion engine to
monitor the position or rotational
speed of the crankshaft. This
information is used by engine
management systems to control
ignition system timing and other
engine parameters.
•The coolant temperature sensor is used to measure the
temperature of the engine coolant of an internal combustion
engine.
•The coolant temperature sensor works using resistance. As
temperature subjected to the sensor increases the internal
resistance changes.
•Depending on the type of sensor the resistance will either
increase or decrease.
A mass air flow sensor (MAF) is used to find
out the mass flow rate of air entering a fuel-
injected internal combustion engine.
The air mass information is
necessary for the engine
control unit (ECU) to
balance and deliver the correct
fuelmass to the engine.
Air changes its density as it
expandsand contracts with
temperature and pressure.
Speed sensors are machines used to detect the speed of an object,
usually a transport vehicle.They include:
• Wheel speed sensors
• Speedometers
• Pitometer logs
• Pitot tubes
• Airspeed indicators
• Piezo sensors (e.g. in a road surface)
• LIDAR
• ANPR (where vehicles are timed over a fixed distance)
A wheel speed sensor or
vehicle speed sensor (VSS) is
a type of tachometer.
It is a sender device used for
reading the speed of a
vehicle's wheel rotation. It
usually consists of a toothed
ring and pickup.
A speedometer is a device that measures the
instantaneous speed of a land vehicle.
The various types of speedometers include:
• Eddy current speedometer
• Electronic speedometer
• Bicycle speedometer
LIDAR (Light Detection And Ranging) is an
optical remote sensing technology that
measures properties of scattered light to find
range and/or other information of a distant
target.
The prevalent method to determine
distance to an object or surface is to
use laser pulses.
◦ Rain Sensor
◦ Parking sensor
◦ Air Conditioning Sensor
◦ Oil sensor
◦ Fuel gauge
◦ Radar gun
◦ Water Sensor
Automotive rain sensors detect rain falling on the
windshield of a vehicle. One of the more common
rain sensor implementations
employs an infrared light that
is beamed at a 45-degree
angle onto the windshield from
inside the car. If the glass is wet,
less light makes it back to the
sensor, and the wipers turn on.
Parking sensors are proximity sensors for road vehicles
which can alert the driver to unseen obstacles during
parking manoeuvres.
The ultrasonic sensors are currently
available in several brands of cars.
Some systemsare also available
as additional upgrade kits for
later installation.
A fuel gauge is an instrument used to indicate the level of
fuel contained in a tank. As used in cars, the gauge
consists of two parts:
o The sensing unit
o The indicator
Actuators are devices used to produce action or
motion.
Input(mainly electrical signal , air, fluids)
Electrical signal can be low power or high power.
Actuators output can be position or rate i. e. linear
displacement or velocity.
 Hydraulic
 Electrical/Electronic
 Pneumatic
A hydraulic drive system
is a drive or transmission
system that uses
pressurized hydraulic
fluid to drive
hydraulic machinery.
The term "hydraulic
actuator" refers to a
device controlled
by a hydraulic pump.
 Single- and Double-Acting Cylinders
 Electrically actuated system are very widely used in control
system.
Working Principle of motor
Every motor works on the principle that when a current-
carrying conductor is placed in a magnetic field, it experiences a
mechanical force.
 There are three types of motor used in
control system
 D.C. motor
 A.C. motor
 Stepper motor
A.C. Motor
 Stepper Motor
A stepper motor is an electromechanical device which
converts electrical pulses into discrete mechanical
movements.
 Permanent magnet type
 Variable reluctance type
 Hybrid type
Heaters - used with temperature sensors And temperature controller
to control the temperature in automated moulding
Equipment and in soldering operation.
Lights - Lights are used on almost all machines to indicate the
machine state and provide feedback to the operator.
 LED
 LCD’s
 Gas plasma display
 CRT
Sirens/Horns - Sirens or horns can be useful for unattended or
dangerous machines to make conditions well known.

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Automotive Electronics "Automobile Engineering Project"

  • 2. •Automotive electronics are any electrically-generated systemsused in road vehicles. •Automotive electronics originated from the need to control Engines. •The first electronic pieces were used to control engine functions and were referred to as engine control units (ECU). •A modern car may have up to 100 ECU's and a commercial • vehicle up to 40.
  • 3. In the Automobile industry an electronic control unit (ECU) is an embedded electronic device, basically a digital computer, that reads signals coming from sensors placed at various parts and in different components of the car and depending on this information controls various important units e.g. engine and other automated operations within the car among many
  • 4. ECU(Electronic Control Unit) and its mount location
  • 5. ECM - Engine Control Module EBCM - Electronic Brake Control Module PCM – Power train Control Module VCM - Vehicle Control Module BCM - Body Control Module
  • 6. The ECU uses closed-loop control, a control scheme that monitors outputs of a system to control the inputs to a system, managing the emissions and fuel economy of the engine (as well as a host of other parameters). Gathering data from dozens of different sensors, the ECU performs millions of calculations each second, including looking up values in tables, calculating the results of long equations to decide on the best spark timing or determining how long the fuel injector is open.
  • 7. A modern ECU might contain a 32-bit, 40-MHz processor, which may not sound fast compared to the processors we probably have in our PCs, but the processor in our car runs a much more efficient code. The code in an average ECU takes up less than 1 megabyte(MB) of memory. By comparison, we probably have at least 2 gigabytes (GB) of programs on our computers -- 2,000 times the amount in an ECU.
  • 8. Depending upon the nature of the circuit the Engine mappings can change completely. On slower andtwister tracks, the engine control system will help the driver havemore control on the throttle input by making the first half of the pedal movement very sensitive. At high speed circuits, the driver has to jump on the throttle more, rather than gradually applying full throttle. The accelerator will be set so that only a small movement will result in full engine acceleration
  • 9.
  • 10.  ENGINE SENSORS ◦ Oxygen Sensor ◦ Throttle Position Sensor ◦ Crankshaft Position Sensor ◦ MAP Sensor ◦ Engine Coolant Temperature Sensor ◦ Mass Air Flow Sensor
  • 11. • This sensor is used in the mechanism serving for air • fuel ratio measurement, it is installed in the exhaust • system of the vehicle, attached to the engine's • exhaust manifold, the sensor measures the ratio of • the air-fuel mixture.
  • 12. A throttle position sensor is a sensor used to monitor the position of the throttle in an internal combustion engine. The sensor is usually located on the butterfly spindle so that it can directly monitor the position of the throttle valve butterfly.
  • 13. A crank position sensor is a component used in an internal combustion engine to monitor the position or rotational speed of the crankshaft. This information is used by engine management systems to control ignition system timing and other engine parameters.
  • 14.
  • 15. •The coolant temperature sensor is used to measure the temperature of the engine coolant of an internal combustion engine. •The coolant temperature sensor works using resistance. As temperature subjected to the sensor increases the internal resistance changes. •Depending on the type of sensor the resistance will either increase or decrease.
  • 16. A mass air flow sensor (MAF) is used to find out the mass flow rate of air entering a fuel- injected internal combustion engine. The air mass information is necessary for the engine control unit (ECU) to balance and deliver the correct fuelmass to the engine. Air changes its density as it expandsand contracts with temperature and pressure.
  • 17. Speed sensors are machines used to detect the speed of an object, usually a transport vehicle.They include: • Wheel speed sensors • Speedometers • Pitometer logs • Pitot tubes • Airspeed indicators • Piezo sensors (e.g. in a road surface) • LIDAR • ANPR (where vehicles are timed over a fixed distance)
  • 18. A wheel speed sensor or vehicle speed sensor (VSS) is a type of tachometer. It is a sender device used for reading the speed of a vehicle's wheel rotation. It usually consists of a toothed ring and pickup.
  • 19. A speedometer is a device that measures the instantaneous speed of a land vehicle. The various types of speedometers include: • Eddy current speedometer • Electronic speedometer • Bicycle speedometer
  • 20. LIDAR (Light Detection And Ranging) is an optical remote sensing technology that measures properties of scattered light to find range and/or other information of a distant target. The prevalent method to determine distance to an object or surface is to use laser pulses.
  • 21. ◦ Rain Sensor ◦ Parking sensor ◦ Air Conditioning Sensor ◦ Oil sensor ◦ Fuel gauge ◦ Radar gun ◦ Water Sensor
  • 22. Automotive rain sensors detect rain falling on the windshield of a vehicle. One of the more common rain sensor implementations employs an infrared light that is beamed at a 45-degree angle onto the windshield from inside the car. If the glass is wet, less light makes it back to the sensor, and the wipers turn on.
  • 23. Parking sensors are proximity sensors for road vehicles which can alert the driver to unseen obstacles during parking manoeuvres. The ultrasonic sensors are currently available in several brands of cars. Some systemsare also available as additional upgrade kits for later installation.
  • 24. A fuel gauge is an instrument used to indicate the level of fuel contained in a tank. As used in cars, the gauge consists of two parts: o The sensing unit o The indicator
  • 25.
  • 26. Actuators are devices used to produce action or motion. Input(mainly electrical signal , air, fluids) Electrical signal can be low power or high power. Actuators output can be position or rate i. e. linear displacement or velocity.
  • 28. A hydraulic drive system is a drive or transmission system that uses pressurized hydraulic fluid to drive hydraulic machinery. The term "hydraulic actuator" refers to a device controlled by a hydraulic pump.
  • 29.  Single- and Double-Acting Cylinders
  • 30.  Electrically actuated system are very widely used in control system. Working Principle of motor Every motor works on the principle that when a current- carrying conductor is placed in a magnetic field, it experiences a mechanical force.  There are three types of motor used in control system  D.C. motor  A.C. motor  Stepper motor
  • 31. A.C. Motor  Stepper Motor A stepper motor is an electromechanical device which converts electrical pulses into discrete mechanical movements.  Permanent magnet type  Variable reluctance type  Hybrid type
  • 32. Heaters - used with temperature sensors And temperature controller to control the temperature in automated moulding Equipment and in soldering operation. Lights - Lights are used on almost all machines to indicate the machine state and provide feedback to the operator.  LED  LCD’s  Gas plasma display  CRT Sirens/Horns - Sirens or horns can be useful for unattended or dangerous machines to make conditions well known.