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MODULE 1 PHYSICAL VAPOUR APPROACHES
ELECTROSPINNING &
PHYSICAL VAPOUR DEPOSITION
ABITHA P V
MTECH NANOSCIENCE&
NANOTECHNOLOGY
MG UNIVERSITY
ELECTROSPINNING
• Electrospinning is a manufacturing technique involving
electrostatic driven process used to create nano fibers.
• The diameter of these fibers typically ranges between tens of
nanometers to a few micrometers.
Fig 1 Electrospinning machine
• The main principle of the electrospinning process is the
effect that high voltage has on a polymer solution.
PRINCIPLE
ELECTROSPINNING -SETUP
• A high voltage power supply
• A polymer reservoir
• A conductive dispensing needle
• Collector
Fig 2 Diagrammatic representation of
electrospinning apparatus
WORKING
• An electrostatic potential is applied between spinneret and
collector.
• A fluid is slowly pumped through the spinneret
• Fluid is usually a solution where the solvent can evaporate
during the spinning
• The droplet is held by its own surface tension at the spinner tip
, until it gets electrostatically charged
• The polymer fluid assumes a conical shape (Taylor cone)
• When the surface tension of the fluid is overcome, the droplet
become unstable, and a liquid jet is ejected.
Electrospinning parameters
Solution parameters
• Viscosity
• Polymer concentration
• Molecular weight
• Conductivity
• Surface tension
Processing parameters
• Voltage
• Tip to collector distance
• Feed rate
Ambient parameters
• Humidity
• Temperature
Advantages
• High surface to volume ratio
• Very high porosity
• Enhanced physico-mechanical properties
• Manipulation of the solution and process parameters can be
easly done to get the desired fiber morphology and mechanical
strength
Applications
• Filtration media
• Tissue engineering scaffolds
• Nanosensors
• Military protection clothing
• Industrial applications
• Cosmetic skin mask
Physical Vapour Deposition
• Physical coating process involve, condensation&
Evaporation
• PVD is used for high melting point and low vapor
pressure material
• Alternative process to electroplating
Working
• Evaporation
• Transportation
• Reaction
• Deposition
PVD techniques
• Evaporative deposition
• Sputter deposition
• Ion induced deposition
• Cathode arc deposition
Evaporative deposition
• Resistive heating method is used
• Deposition is performed at high temperature and low
vaccum
• Voltage and current is manually controlled
• Material is kept in boats
Sputter deposition
• Sputtering work on the basis of momentum
principle,formed by the collision of the atoms and
molecules
• Plasma glow, ion accelerator or radioactive emitting is used
to evaporate materials.
• Argon gas is used for inert atmosphere
Cathode arc/Ion deposition
• In this process ions are deposited on the substrates.
• This process is used for IC fabrication, micro circuit
printing,nano printing or pattering & lithography
Advantages
• Environment friendly than paint and
electroplating
• More than one pvd tecnique can be used for
coating.
• Usually topcoats are not required
• Good strength and durability
Disadvantages
• Cooling systems are required
• Mostly high temperature and vaccum control needs skill
&experience
• Pvd coated materials has no chemical interaction with the
surface
References
1. .
2. Li, C. Zhao, in CMOS Past, Present and Future, 2018
3. https://iopscience.iop.org/article/10.1088/2043-6262/1/4/043002/meta
4. https://doi.org/10.1155/2015/140716
Zhong Li, Khiam Aik Khor, in Encyclopedia of Biomedical Engineering, 2019
ELECTROSPINNING AND PHYSICAL VAPOUR DEPOSITION

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ELECTROSPINNING AND PHYSICAL VAPOUR DEPOSITION

  • 1. MODULE 1 PHYSICAL VAPOUR APPROACHES ELECTROSPINNING & PHYSICAL VAPOUR DEPOSITION ABITHA P V MTECH NANOSCIENCE& NANOTECHNOLOGY MG UNIVERSITY
  • 2. ELECTROSPINNING • Electrospinning is a manufacturing technique involving electrostatic driven process used to create nano fibers. • The diameter of these fibers typically ranges between tens of nanometers to a few micrometers. Fig 1 Electrospinning machine
  • 3. • The main principle of the electrospinning process is the effect that high voltage has on a polymer solution. PRINCIPLE
  • 4. ELECTROSPINNING -SETUP • A high voltage power supply • A polymer reservoir • A conductive dispensing needle • Collector Fig 2 Diagrammatic representation of electrospinning apparatus
  • 5. WORKING • An electrostatic potential is applied between spinneret and collector. • A fluid is slowly pumped through the spinneret • Fluid is usually a solution where the solvent can evaporate during the spinning • The droplet is held by its own surface tension at the spinner tip , until it gets electrostatically charged
  • 6. • The polymer fluid assumes a conical shape (Taylor cone) • When the surface tension of the fluid is overcome, the droplet become unstable, and a liquid jet is ejected.
  • 7. Electrospinning parameters Solution parameters • Viscosity • Polymer concentration • Molecular weight • Conductivity • Surface tension Processing parameters • Voltage • Tip to collector distance • Feed rate
  • 9. Advantages • High surface to volume ratio • Very high porosity • Enhanced physico-mechanical properties • Manipulation of the solution and process parameters can be easly done to get the desired fiber morphology and mechanical strength
  • 10. Applications • Filtration media • Tissue engineering scaffolds • Nanosensors • Military protection clothing • Industrial applications • Cosmetic skin mask
  • 11. Physical Vapour Deposition • Physical coating process involve, condensation& Evaporation • PVD is used for high melting point and low vapor pressure material • Alternative process to electroplating
  • 13.
  • 14. PVD techniques • Evaporative deposition • Sputter deposition • Ion induced deposition • Cathode arc deposition
  • 15. Evaporative deposition • Resistive heating method is used • Deposition is performed at high temperature and low vaccum • Voltage and current is manually controlled • Material is kept in boats
  • 16. Sputter deposition • Sputtering work on the basis of momentum principle,formed by the collision of the atoms and molecules • Plasma glow, ion accelerator or radioactive emitting is used to evaporate materials. • Argon gas is used for inert atmosphere
  • 17. Cathode arc/Ion deposition • In this process ions are deposited on the substrates. • This process is used for IC fabrication, micro circuit printing,nano printing or pattering & lithography
  • 18. Advantages • Environment friendly than paint and electroplating • More than one pvd tecnique can be used for coating. • Usually topcoats are not required • Good strength and durability
  • 19. Disadvantages • Cooling systems are required • Mostly high temperature and vaccum control needs skill &experience • Pvd coated materials has no chemical interaction with the surface
  • 20. References 1. . 2. Li, C. Zhao, in CMOS Past, Present and Future, 2018 3. https://iopscience.iop.org/article/10.1088/2043-6262/1/4/043002/meta 4. https://doi.org/10.1155/2015/140716 Zhong Li, Khiam Aik Khor, in Encyclopedia of Biomedical Engineering, 2019