1) This work summary sheet outlines the responsibilities and key steps for operating the Slicer Dicer SD6/SD7 machine. It processes polystyrene materials of all grades. 2) The main work elements include general housekeeping, adding material to the machine, running the machine, and packaging finished materials. Safety procedures like lockout/tagout must be followed for any maintenance. 3) Key points for running the machine include setting the correct temperature, lining up materials carefully, and maintaining a safe distance while the machine is operating due to heat and fumes. Proper personal protective equipment should always be worn.

1. Work Summary Sheet
Department/
Slicer Dicer SD6/SD7
Date: 07-May-15 Rev #: 1 Written by
EH-INS-001
Section Page 1 Of 7 M.Elliker
Area: P2 & P3 Process Slicing & Dicing
Responsibilities
Product Type Polystyrene All Grades
Key:
Work Element
VA NVA
General Housekeeping
1 1 Setting up of the Machine WES 1.1 The area around the Machine to be swept following each job.
2 2 Adding the material to the Machine WES 1.2
3 3 Running the Machine WES 1.3a
3 3 Running the Machine WES 1.3b Emergency Stop
4 4 Packaging the finished material WES 1.4 In the event of an emergency hit the nearest E-Stop button.
Maintenance - LOTO
Handling of waste
All offcuts to be stored ready for reuse.
Storage of raw materials and product
Totals 0 0
Safety Dress Safety Helmet High Viz
Operator
Production Mgr M. Wasim
Locks Safety Glasses Safety Shoes Gloves Ear Protection Face Protection QHSE Manager
All employees, where applicable have a responsibility for ensuring that
machinery is in a safe condition prior to any work being undertaken. If
there is any uncertainty, the equipment should not be used until it has
been checked.
Time - Elements
(secs) "Key Points"
Safety, Quality, Cost, Technique
All maintenance operations on electrical equipment require LOTO
Instruction EH-INS-010 to be followed
Avoid contact with moisture or any other water source. Avoid storing
either raw material or finished product close to electrical equipment.
Elem
ent
Step
N
o
STANDARD IN-
PROCESS
STOCK
DELTA
CRITIC
AL
QUALIT
Y
CHECK
H & S
CONCERN
C KNA
CK
POIN
T
STEP No.
SEQUENC
E

2. Work Element Sheet
Department/ Date: 07-May-15
Rev #: 1
Written by
EH-INS-001
Section Page 2 of 7 M.Elliker
Plant Name Ecclestone & Hart Process Slicing & Dicing
Element Name: Adding material to the machineTakt Time
Cycle Time Product Type Polystyrene All Grades
Element No. 2
Main Steps Symbol Key Points
1 Adding the Material
2 Turn the heat on and off, switch is lit in red when on.
3
4
Element Time (secs) Date Name Revision History Rev No.
This Document Is Not Approved Until The First page Of These Instructions Have Been Signed Off
Slicer Dicer
SD6/SD7
Photographs / Drawings of Key Points and Safety Critical parts Step
No.
Material must be placed by the machine and either
lifted onto the machine utilising the manual handling
techniques (back straight, legs bent, hug load) or in
the case of MD material two people should lift onto
the machine.
Control Panel – Temperature
On/Off Switch
Control Panel – Temperature
Control
This is used to control the temperature, for most
jobs this is set to 600, the temperature should be set
as low as possible to minimise the risk of wire
breakage.
Control Panel – Moving the
wires
Apart from when loading or unloading pieces on and
off the machine table the machine can only be
operated from the remote console or hand control.
However once the program has been started it will
run until complete so care still needs to be taken to
not touch the cutting wires when the machine is in
use as the wires will be hot.
Sign off for individual element sheets is not required. Only sign the
First Page following any revisions. The Revision History should be
updated by the person making the changes to this document.
* All old level documents in this folder will be signed off to R-01
(Revision 1) providing the First Page is Signed Off.
KEY: STANDARD IN-
PROCESS
STOCK
DELTA
CRITIC
AL
QUALIT
Y
CHECK
H & S
CONCER
N
C KNA
CK
POIN
T
STEP No.
SEQUENC
E
2

3. Work Element Sheet
Department/ Date: 07-May-15
Rev #: 1
Written by
EH-INS-001
Section Page 4 of 7 M.Elliker
Plant Name Ecclestone & Hart Process Slicing & Dicing
Element Name: Running the MachineTakt Time
Cycle Time Product Type Polystyrene All Grades
Element No. 3
Main Steps Symbol Key Points
1
2
3 Setting the Temperature
Element Time (secs) Date Name Revision History Rev No.
This Document Is Not Approved Until The First page Of These Instructions Have Been Signed Off
Slicer Dicer
SD6/SD7
Photographs / Drawings of Key Points and Safety Critical parts Step
No.
Lining the material up to
correct location
Take care to not become tangled in the wires Ensure
that all loose clothing is secured and long hair is tied
back.
Lower the frame/ Move the
frame
Lower the dicer frame/ Move the slicer frame to the
top/ Edge of the material on the machine bed.
When the wires touch the foam adjust the
temperature and speed control as necessary,
remembering that the higher the temperature the
greater the wastage and the higher the risk of wire
breakage.
Sign off for individual element sheets is not required. Only sign the
First Page following any revisions. The Revision History should be
updated by the person making the changes to this document.
* All old level documents in this folder will be signed off to R-01
(Revision 1) providing the First Page is Signed Off.
KEY: STANDARD IN-
PROCESS
STOCK
DELTA
CRITIC
AL
QUALIT
Y
CHECK
H & S
CONCER
N
C KNA
CK
POIN
T
STEP No.
SEQUENC
E
5

4. Work Element Sheet
Department/ Date: 07-May-15
Rev #: 1
Written by
EH-INS-001
Section Page 5 of 7 M.Elliker
Plant Name Ecclestone & Hart Process Slicing & Dicing
Element Name: Running the machineTakt Time
Cycle Time Product Type Polystyrene All Grades
Element No. 3
Main Steps Symbol Key Points
1
2 Running the Machine
3
4 Glue Gun
Element Time (secs) Date Name Revision History Rev No.
This Document Is Not Approved Until The First page Of These Instructions Have Been Signed Off
Slicer Dicer
SD6/SD7
Photographs / Drawings of Key Points and Safety Critical parts Step
No.
Setting the Machine in
motion
Apart from when loading or unloading pieces on and
off the machine table the machine can only be
operated from the remote console or hand control.
However once the program has been started it will
run until complete so care still needs to be taken to
not touch the cutting wires when the machine is in
use as the wires will be hot.
Keep a safe distance from the machine, and whilst
the machine is in use take care to not touch the
wires as they will be hot. This machine has wires
that cut both vertically and horizontally so care
should be taken to ensure that both directions are
free of obstructions.
Whilst the machine is
running
Keep a safe distance from the machine as the fumes
will rise to the ceiling, if the operator feels that they
have been affected by the fumes they should
request a FFP2 Disposable Mask.
Material may need to be glued before it is moved to
one of the other machines, the glue gun needs to be
used with care following the instructions displayed in
the area.
Sign off for individual element sheets is not required. Only sign the
First Page following any revisions. The Revision History should be
updated by the person making the changes to this document.
* All old level documents in this folder will be signed off to R-01
(Revision 1) providing the First Page is Signed Off.
KEY: STANDARD IN-
PROCESS
STOCK
DELTA
CRITIC
AL
QUALIT
Y
CHECK
H & S
CONCER
N
C KNA
CK
POIN
T
STEP No.
SEQUENC
E
3

5. Operator Training Process Sign Off Sheet
Name Location Ecclehurst & Hart Date
Trainer M. Elliker Process
2. Operator understands the site PPE requirements and Yes No
additional requirements for this process.
3. Operator has read and understood the standardised Yes No
work for this process.
Trainer Signature Operator Signature
Stage 1: Operator is being trained in the process. He/She must be 100% supervised.
All activities carried out must be checked by a 'capable to train' operator or supervisor.
Stage 2: Operator understands the process steps however is not yet capable to work at
rate. Operator must be checked at each key stage in the process. Operator
understands quality standard for this process.
Stage 3: Operator understands the process steps and can can work unsupervised.
Operator fully understands quality standards for this process and is capable of
achieveing them.
Stage 4: Operator understands the process steps, can work unsupervised, Operator
fully understands quality standards for this process and is capable of achieveing them.
Operator is able to train others.
Training and Measurement Criteris to be
decided.
Training and Measurement Criteris to be
decided.
Training and Measurement Criteris to be
decided.
Training and Measurement Criteris to be
decided.
Training and Measurement Criteris to be
decided.
Training and Measurement Criteris to be
decided.
Training and Measurement Criteris to be
decided.
Training and Measurement Criteris to be
decided.
Training and Measurement Criteris to be
decided.
Is being instructed in the standard work
process and is not yet able to work
unsupervised.
Has carried out standard work process but
is not yet up to speed with no fault forward
(NFF) Quality or Safety.
Has carried out standard work process and
has completed a minimum of 10 pieces of
product with no fault forward (NFF) Quality
or Safety.