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E4 e extension_tx_assembly_robotics_commissioning_final-2
- 1. Unrestricted © Siemens AG 2015 Page 1 LOGOEX Robotics and Commissioning for Assembly Manufacturing Essentials for Excellence: Robotics and Commissioning Extension
- 2. LOGOEX Unrestricted © Siemens AG 2015 Page 2 Agenda • Siemens PLM Software • Smart Innovation Portfolio • Essentials for Excellence in Assembly Manufacturing • Manufacturing Simulation • Robotics • Solution Offerings • Robotics and Commissioning
- 3. LOGOEX Unrestricted © Siemens AG 2015 Page 3 Agenda • Siemens PLM Software • Smart Innovation Portfolio • Essentials for Excellence in Assembly Manufacturing • Manufacturing Simulation • Robotics • Solution Offerings • Robotics and Commissioning
- 4. LOGOEX Unrestricted © Siemens AG 2015 Page 4 Realized Products Virtual product. Real production. Adaptive System Easy deployment today. Flexibility for tomorrow. Engaged Users Right information. Right time. Right context. Intelligent Models Knowing what they are and how they’re made. The Role of Siemens PLM Software: Delivering a Smart Innovation Portfolio
- 5. LOGOEX Unrestricted © Siemens AG 2015 Page 5 Essentials for Excellence Using Tecnomatix Increase planning efficiency. Maximize resource utilization. Achieve production targets. Run a more agile business.
- 6. LOGOEX Unrestricted © Siemens AG 2015 Page 6 Agenda • Siemens PLM Software • Smart Innovation Portfolio • Essentials for Excellence in Assembly Manufacturing • Manufacturing Simulation • Robotics • Solution Offerings • Robotics and Commissioning
- 7. LOGOEX Unrestricted © Siemens AG 2015 Page 7 Tecnomatix Manufacturing Simulation • Assembly: Confirm design for assembly • Robotics: Reduce programming time and optimize cycle time • Logistics: Optimize system performance for material flow and throughput • Human: Ensure worker safety, validate workspaces and maximize efficiency Maximize your manufacturing resource utilization.
- 8. LOGOEX Unrestricted © Siemens AG 2015 Page 8 Challenges for Assembly Manufacturing • Labor costs are rising while assembly automation costs are declining, with the advent of emerging smart innovations. • Companies who implement assembly automation are able to gain a competitive advantage; however, investment in automation and advanced assembly methods is not being leveraged effectively; automation is difficult to program and/or inaccessible for programming. • Manufacturing companies who assemble or deliver complex, high-value products can gain improvements through the more effective programming and utilization of assembly automation. • These challenges can be met by introducing offline tools and methods for design, verification and commissioning of assembly automation and flexible tooling systems prior to and during production.
- 9. LOGOEX Unrestricted © Siemens AG 2015 Page 9 Tecnomatix Robotics and Commissioning Solutions … enable the design, simulation, optimization, analysis and offline programming of multi-device, robotic and automated manufacturing processes, in the context of product and production resource information. … provide both standalone and concurrent engineering platforms to optimize automated processes and calculate cycle times. … allow for the design of life-like, full-action mock-ups of complete manufacturing cells and systems within a 3D visualization environment. … enable the predictable introduction of automated processes by allowing manufacturing engineers to virtually validate automation concepts before the start of production.
- 10. LOGOEX Unrestricted © Siemens AG 2015 Page 10 Agenda • Siemens PLM Software • Smart Innovation Platform • Essentials for Excellence in Assembly Manufacturing • Manufacturing Simulation • Robotics • Solution Offerings • Robotics and Commissioning
- 11. LOGOEX Unrestricted © Siemens AG 2015 Page 11 Robotics and Commissioning Key Capabilities • Multi-user, multi-CAD, collaborative 3D environment • Interactive 3D design, visualization, path planning and simulation • Geometric and kinematic modeling • Realistic robot simulation, motion planning and control • Cycle time optimization • Collision and interference analysis • Native language offline programming • Event-based simulation • Virtual commissioning • Multi-media output support
- 12. LOGOEX Unrestricted © Siemens AG 2015 Page 12 Robotic Process Application Examples
- 13. LOGOEX Unrestricted © Siemens AG 2015 Page 13 Robotics Offline Programming Demonstration Video
- 14. LOGOEX Unrestricted © Siemens AG 2015 Page 14 Virtual Commissioning Demonstration Video
- 15. Unrestricted © Siemens AG 2015 Page 15 LOGOEX Robotics Simulation and Offline Programming - Practical Usage Essentials for Excellence: Robotics and Commissioning Extension
- 16. LOGOEX Unrestricted © Siemens AG 2015 Page 16 The ABC’s of Robotics and Commissioning Robotics Simulation and Offline Programming Acquire Capture, manage, and leverage product and tooling design, and manufacturing process information. Build Author manufacturing processes in an efficient and reusable manner. Confirm Validate and optimize manufacturing processes. Document and Deliver Communicate, collaborate, commission and execute manufacturing processes.
- 17. LOGOEX Unrestricted © Siemens AG 2015 Page 17 Acquire Data Tecnomatix CAD Interfaces: • JT • NX and Solid Edge Interfaces • CATIA, Pro/E (PTC Creo), SolidWorks Interfaces • Support for Neutral File Formats (Parasolid, STEP, IGES) Technical Background • Using NX to JT, CATIA to JT, and Pro/E (PTC Creo) to JT Converters • Using Tecnomatix CO to JT Converter • For Robcad (.co) legacy robotics simulation data
- 18. LOGOEX Unrestricted © Siemens AG 2015 Page 18 Acquire Data
- 19. LOGOEX Unrestricted © Siemens AG 2015 Page 19 Build Workcell and Process Workcell Layout Design • Insert acquired product design and supporting data • Add robots, machines, and peripheral objects from Libraries • Solid modeling tools available for the creation of additional components • Advanced tools for the placement of objects in the layout Process Definition • Target motion locations for robots and machines • Process attributes • Paths, sequences, and programs for process execution
- 20. LOGOEX Unrestricted © Siemens AG 2015 Page 20 Build Workcell and Process
- 21. LOGOEX Unrestricted © Siemens AG 2015 Page 21 Build Workcell and Process
- 22. LOGOEX Unrestricted © Siemens AG 2015 Page 22 Confirm Workcell and Process Robot Placement and Path Optimization • Robotic reach studies • Object collision detection, avoidance, and analysis • Automatic robotic and object placement • Optimization of robot paths for cycle time, joint load, etc. Operation Sequencing and Simulation • Sequencing of multiple operations • Simulation of sequences • Logic events and signals
- 23. LOGOEX Unrestricted © Siemens AG 2015 Page 23 Confirm Workcell and Process
- 24. LOGOEX Unrestricted © Siemens AG 2015 Page 24 Confirm Workcell and Process
- 25. LOGOEX Unrestricted © Siemens AG 2015 Page 25 Document and Deliver Process Program Validation, Off-Line Programming and Commissioning • Controller/program specific features – OLP strings • Robot, tool, and workplace calibration • Download/Upload to/from shop floor • Support RRS (Realistic Robot Simulation) • Robotic industry agreement to support OLP • Support major robot makes/controllers in the market • ABB, Fanuc, Kawasaki, Kuka, Yaskawa/Motoman, Etc. • Support PLC integration for virtual commissioning • Siemens directly and all others via OPC • Export simulations for viewing in the cloud
- 26. LOGOEX Unrestricted © Siemens AG 2015 Page 26 Document and Deliver Process
- 27. LOGOEX Unrestricted © Siemens AG 2015 Page 27 Document and Deliver Process HTML5 and WebGL enabled file for cloud sharing via web browsers
- 28. Unrestricted © Siemens AG 2015 Page 28 LOGOEX Summary Essentials for Excellence: Robotics and Commissioning Extension
- 29. LOGOEX Unrestricted © Siemens AG 2015 Page 29 Tecnomatix Robotics and Commissioning Business Value • Detect production problems at early stages of planning • Reduce engineering changes, process lead time and labor hours • Optimize workcell layout designs to maximize utilization of resources • Increase and improve equipment and tooling reusability • Validate and optimize robot programs to meet specifications • Increase process quality, maturity, and level of confidence • Improve management and distribution of process operations • Reduce shop floor installation, debug, and ramp-up time • Reduce production costs and accelerate time-to-market • Reduce dependency on availability of hardware for commissioning, minimize production downtime and prevent equipment damage • Increase flexibility of assembly manufacturing operations • Improve introduction of automation into production processes
- 30. LOGOEX Unrestricted © Siemens AG 2015 Page 30 Customer Success – EBZ SysTec “Early collaboration between Engineering Design, Electronics and Robot Programming means time-critical conversion phases can be implemented on time. This gives us time benefits of up to 30 percent compared with the traditional process.” Alexander Schmeh Managing Partner EBZ SysTec
- 31. LOGOEX Unrestricted © Siemens AG 2015 Page 31 Customer Success – VP Automation “Thanks to the ability to detect product design issues early with Process Simulate, we have reduced the cost of each change and shortened new model changing times by a factor of 10.” Akadej Kachantkit Managing Director VP Automation
- 32. LOGOEX Unrestricted © Siemens AG 2015 Page 32 Customer Success – Hermle-Leibinger Sytemtechnik “The automatic base measurement, which we have implemented with Process Simulate…, significantly accelerates development. The process that used to take several days is now done in two hours.” Rainer Aicher Manager, Design Group Hermle-Leibinger Systemtechnik
- 33. LOGOEX Unrestricted © Siemens AG 2015 Page 33 Essentials for Excellence Using Tecnomatix Robotics and Commissioning Increase planning efficiency. Maximize resource utilization. Achieve production targets. Run a more agile business.
- 34. Unrestricted © Siemens AG 2015 Page 34 LOGOEX Robotics and Commissioning for Assembly Manufacturing Essentials for Excellence: Robotics and Commissioning Extension
Editor's Notes
- Welcome to this presentation on the essentials for excellence in robotics and commissioning for assembly manufacturing.
- This presentation covers the essentials for excellence in Robotics and Commissioning for assembly manufacturing that you can take advantage of to help you realize innovation.
- We will start by talking briefly about the Siemens PLM Software Smart Innovation Portfolio.
- The Siemens PLM Software Smart Innovation Portfolio encompasses these 4 principles that drive our product strategy across our entire product portfolio… and deliver the following advantages …. Engaged Users – Right information. Right time. Right context. Intelligent Models – Knowing what they are and how they’re made. Realized Products – Virtual product. Real production. Adaptive System – Easy deployment today. Flexibility for tomorrow. <click> In the area of manufacturing, we offer the Tecnomatix digital manufacturing solution portfolio.
- So, how did we get here? Do you remember the seminar/webinar that you attended? In that presentation we told you how… … with Tecnomatix, you can bridge the gaps that exist between product engineering, manufacturing engineering, and production through the use of product lifecycle management (PLM) and digital manufacturing (DM). This solution enables excellence in assembly manufacturing through the following essentials : Increased flexibility and efficiency through better planning; Maximized resource utilization through simulation; Achieved targets before and during production through better control; Improved agility across product engineering, manufacturing engineering, and production through a single source of manufacturing knowledge (PLM for Manufacturing). With these advantages, our customers can realize innovation and compete more effectively… Reduce risk, and deliver new and innovative products faster Find ways to free up operating expenses to invest in advanced technology and stay ahead of the competition Add flexibility in production to expand product mix and penetrate new markets
- Now we will have a look at the extension of these essentials for excellence to Robotics and Commissioning for assembly manufacturing, which can help you to realize innovation.
- What Manufacturing Simulation solutions does Tecnomatix offer and what do they mean for our customers? As you may recall from our introductory essentials for excellence presentation, Tecnomatix Manufacturing Simulation solutions allow for verification of the methods and resources being defined and selected during manufacturing planning, whereby a significant number of changes only found in production have already been overcome while they are easier and less costly to fix, helping to gain the right insight into real-world performance of plans. Through the use of simulation, it is possible to try variations of the manufacturing process, with a high degree of accuracy, in order to determine which will provide the best results. These engineering studies and what-if analyses are carried out very quickly, easily and at low cost during pre-production development phases, thereby reducing the need for physical tryouts and ensuring that any required physical tryouts can be executed faster. The resulting process plan (model) can easily be shared with others using visual displays that show the exact operations, resource layout, and their use, resulting in proven right-first-time manufacturing plans. Successful manufacturing simulation is best achieved through the use of technology and functionality that can deliver solutions such as: Assembly simulation and feasibility analysis Robotics and automation simulation and analysis Logistics and throughput simulation and analysis Human factors and ergonomics simulation and analysis We will now have a closer look at the capabilities of the robotics simulation solutions.
- What is driving the need for robotics and commissioning solutions in assembly manufacturing today? Trends – labor costs are rising while assembly automation costs are declining, with the advent of emerging smart innovations. Implications – companies who implement assembly automation are able to gain a competitive advantage; however, investment in automation and advanced assembly methods is not being leveraged effectively; automation is difficult to program and/or inaccessible for programming. Possibilities – manufacturing companies who assemble or deliver complex, high-value products can gain improvements through the more effective programming and utilization of assembly automation. Solutions – introducing offline tools and methods for design, verification and commissioning of assembly automation and flexible tooling systems prior to and during production allow for these assembly manufacturing challenges to be met. Click image to load infographic. Infographic can also be accessed at siemens.com/plm/vision.
- In order to meet these challenges in assembly manufacturing you need to implement robotics and commissioning solutions, including simulation and offline programming. Siemens PLM Software can help by offering Tecnomatix Robotics and Commissioning Solutions that: Enable the design, simulation, optimization, analysis and offline programming of multi-device, robotic and automated manufacturing processes, in the context of product and production resource information. Provide both standalone and concurrent engineering platforms to optimize automated processes and calculate cycle times. Allow for the design of life-like, full-action mock-ups of complete manufacturing cells and systems within a 3D visualization environment. Enable the predictable introduction of automated processes by allowing manufacturing engineers to virtually validate automation concepts before the start of production.
- Now we will look at the Robotics and Commissioning solutions that Siemens PLM Software has to offer for assembly manufacturing that can help you to realize innovation.
- Robotics and Commissioning Reduce programming time and optimize cycle time Tecnomatix Robotics Simulation tools allow you to develop and simulate manufacturing processes for robotic applications, including tooling and peripherals, enabled by these key capabilities. You can also construct studies based on event-driven simulation capabilities for offline programming and virtual commissioning of automated systems.
- Here are some robotic process application examples using Siemens PLM Software robotics and commissioning solutions. Upper left – Cutting; upper right – Deburring; lower left – Arc welding; lower right – Linishing (Polishing)
- We will now have a look at a short video to demonstrate an example of the use of Tecnomatix tools for robotic process simulation and offline programming. This video is an excerpt from the Tecnomatix Tech Tips Replay dated 12JUN2014 – Continuous Robotic Processes with RobotExpert http://community.plm.automation.siemens.com/t5/Tecnomatix-Knowledge-Base/How-to-Program-and-Simulate-Continuous-Robotic-Processes-using/ta-p/35716 This excerpt shows robotic path simulation, collision detection and avoidance, and offline programming (download).
- We will now have a look at a short video to demonstrate an example of the use of Tecnomatix tools for virtual commissioning of robotic processes. VirtualCommissioning.wmv
- Now we will look at the usage of the Robotics and Commissioning solutions that Siemens PLM Software has to offer for assembly manufacturing.
- The following slides can be used in conjunction with the example data delivered with RobotExpert to demonstrate practical usage of Tecnomatix tools for robotics simulation and offline programming.
- Acquire the data necessary for robotic simulation and offline programming studies through various CAD data interfaces.
- Convert the data files into usable components for insertion into the simulation study.
- Build the necessary workcell through the use of tools for layout design and process definition.
- Select, insert and place usable components into the workcell to perform layout design.
- Develop the robotic operations with dedicated manufacturing process tools. Here, you can see the use of specific tools that allow for the proper definition of operations to perform robotic arc welding.
- Confirm the workcell layout design and robotic processes through the use of tools for advanced placement and optimization, operation sequencing and simulation.
- Define required collision lists and check for collision and interference conditions within the process.
- Build, simulate and confirm the full sequence of operations for the defined process.
- Document and deliver the confirmed process.
- Develop and generate native language robot programs that can be downloaded to the robot controller for execution in production.
- Export process studies as html5-enabled documents that allow for sharing and review of the resulting simulation in the cloud, from any device. Select image to open a video showing the file being opened in Google Chrome, an HTML5, WebGL enabled browser, to demonstrate the use of simulations in the cloud. You can also open the file named “ArcWeld_Study_WebView.html” directly to show this working on your machine, using Google Chrome, Mozilla Firefox or other capable browsers.
- Increase planning efficiency. Maximize resource utilization. Achieve production targets. Run a more agile business.
- This case study is available on the Siemens PLM Software external web site, here: http://www.plm.automation.siemens.com/en_us/about_us/success/case_study.cfm?Component=83012&ComponentTemplate=1481
- This case study is available on the Siemens PLM Software external web site, here: http://www.plm.automation.siemens.com/en_us/about_us/success/case_study.cfm?Component=229237&ComponentTemplate=1481
- This case study is available on the Siemens PLM Software external web site, here: http://www.plm.automation.siemens.com/en_us/about_us/success/case_study.cfm?Component=119895&ComponentTemplate=1481
- In summary, again… … with Tecnomatix, you can bridge the gaps that exist between product engineering, manufacturing engineering, and production through the use of product lifecycle management (PLM) and digital manufacturing (DM). This solution enables excellence in assembly manufacturing through the following essentials : Increased flexibility and efficiency through better planning; Maximized resource utilization through simulation; Achieved targets before and during production through better control; Improved agility across product engineering, manufacturing engineering, and production through a single source of manufacturing knowledge (PLM for Manufacturing). With these advantages, our customers can realize innovation and compete more effectively… Reduce risk, and deliver new and innovative products faster Find ways to free up operating expenses to invest in advanced technology and stay ahead of the competition Add flexibility in production to expand product mix and penetrate new markets
- Thank you for attending this presentation on the essentials for excellence in robotics and commissioning for assembly manufacturing.