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Mino's 7 years of mature VC
Implementation
Restricted | © Siemens 2022 | 2022-05-10 | Jossef Pugatsch &James Huang| Title | Siemens Digital Industries Software | Realize LIVE 2022
Presenters
Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 2
James Huang
Jossef Pugatsch
Mino Profile - Business Evolution
Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 3
Technical design and
engineering installation
Establish relationships
with top OEMs for
traditional integration
Developed a series of
flexible products for BIW
assembly
Developed modular
products for automated
work cells
Mino Intelligent Service
Platform (MISP) , Mino
Intelligent Design
Platform (MIDP) and
Program Generating
System (PGS)
developed
Virtual Commissioning
department established
Grow core automotive
business internationally
Grow non-auto business
Add new revenue
streams (e.g., SaaS,
recycling &
remanufacturing,
prototyping & testing
services, etc.)
Use advanced
technologies such as AI
and big data to optimize
cost and productivity
Next-gen. hardware to
feature IIOT
Invest in augmented
reality for remote-
support
Mino Profile - Global Operations
Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 4
China: Guangzhou Global HQ + 6 Offices (Changchun,
Chongqing, Shanghai, Yantai, Wuhan, Liuzhou)
USA (est. 2014): Auburn Hills, MI
Germany (est. 2014): Fulda
Office & Plant + 2,000m²
GZ plants: 11,000m² + 7,000m²
Shanghai plant: 8,000m²
GZ HQ
Japan (est. 2018):
Tokyo
Our Challenge
Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 5
Reduce programming time and commissioning cost to make increasingly
complex automotive Body-in-White production lines in a very competitive
business environment using Virtual Design Tools
From training of new engineers to
real VC professionals
Advanced tools on top of PS to increase
efficiency
How to get the optimum from VC
to Shop floor
Agenda
Identifying the needed Virtual Commissioning Skill Set
Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 7
Fully Qualified VC
Engineer
System
Knowhow
Robotics
Control
Process
Simulate
Simulation
English
VC
Development
24
62
32
97
25
3
7
eMS Data
Structure
User defined
additional
Functionality
Software Installation
Data Collection
Platform Knowhow
3
4
9
3
24
Motion Planning
Joint Technology
Real World knowhow
Programming
Robot LB
RCS
Understanding
OEM Standards 5
8
OLP Planning
16
4
4
Identifying the needed Virtual Commissioning Skill Set
Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 8
Fully Qualified VC
Engineer
System
Knowhow
Robotics
Control
Process
Simulate
Simulation
English
VC
Development
24
62
32
97
25
3
7
Motion Planning
Joint Technology
Real World knowhow
Programming
Robot LB
RCS
Understanding
OEM Standards 5
8
OLP Planning
16
4
4
Configuration
External Axes
Tooling
Functionality
Process
Knowhow
Needed
Deliveries
Mounted Gun
External Gun
Continuous Process
Equipment
Material Handling
Non Joint Processes
Identifying the needed Virtual Commissioning Skill Set
Page 9
Fully Qualified VC
Engineer
System
Knowhow
Robotics
Control
Process
Simulate
Simulation
English
VC
Development
24
62
32
97
25
3
7
Motion Planning
Joint Technology
Real World knowhow
Programming
Robot LB
RCS
Understanding
OEM Standards 5
8
OLP Planning
4
4
Startup Behavior
Main Program
Task Handling
Robot
Programming
Language
Robot Signals
General Robot IO
Default signals
Functional Signals
Dedicated LBs
Import Signal Map
(OEM)
Example for a training session: Check Upstream Data
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 10
Check Upstream Data
1 Establish the learning
Objective
Explain the need and what needs to be
tested and why
10 Use PPT with examples for too big CT or collision that has been
detected
2 Validating the
learning Objective
Ask everybody to repeat why we do this
test of upstream data
5
3
Overview
Set Library 2
Set Robot Controller 3
Run Time Based Simulation 2
Check cycle time 2
Check VC-Acceptance Check list from
upstream
2
4 Detailed Explanation
Set Library 5
Set Robot Controller 10
Run Time Based Simulation 5
Check cycle time 5
Check VC-Acceptance Check list from
upstream
10
B BREAK BREAK 10
5 Individual Exercise
Set Library 10
Set Robot Controller 15
Run Time Based Simulation 5
Check cycle time 10
Check VC-Acceptance Check list from
upstream
20 Prepare data with Cycle time OK, too big CT, collisionfree and with
different types of collision (robot-robot, robot-equipment, equipment-
equipment)
B BREAK BREAK 10
6 Evaluation Evaluate/Test and feedback 30 Prepare a final exercise where all the skills are included covering this
workflow - Include training feedback
Total Time 171
From Basics to full VC
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 11
PS & Basic Definitions Basic Robotics LB & Smart Components
CEE, Sensors and Material
Flow
Introduction to Process
Control
Advanced Robotics
Robotics Customized
Functionality
Putting all together Virtual Commissioning
Our Project experience
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 12
VC done with different brands of PLC
Efficiently using Robot OLP (KUKA, Fanuc, ABB, Kawasaki and Yaskawa)
We have made OLP/VC for over 4000 robots.
The “By-Product” –
Copyright 2022 MINO, All right reserved.
13
Becoming a professional Training Provider
Standard Evaluation Workflow
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 14
2 Basic Technical
Introduction WS#1
3 Basic
Technical
Introduction
WS#2
4 WS: Proposal for
• Library Elements
• Robot XML Custom.
• Reference Station
• Smart Factory
5 Purchase
Order
6 Deliver
Standards
7 Deliver
Reference
Station
8 On-Site
Training to
OEM
9 Supplier
WS
1
Preliminary
Proposal
Meeting
VC Consulting, Standards and Training
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 15
BMW Training Cell
 VC Design
 VC Training
CHANGAN Auto
 VC Design
 VC Training
GEELY Auto
 VC Consulting
 VC Design
Daimler BBAC
 PLC & Robot Standard
enhancement
 Verified with remote
VC validation
Big US
EV OEM
Big US EV OEM
 Full VC Standard
 Full Training to core
team
Rivian
 Full VC Validation
 VC Standard Elements
Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 16
Advanced tools on top of PS to increase
efficiency
Short Summary of added Functionality
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 17
Functionality MINO-PS Benefit
Automatic Add Load Part LB Yes – also multiple selection 10-15 minutes per LB (~2 hours/study)
Sensor Copy Yes – with naming rules also for signals ~ 2-3 hours/study
Robot Export Data Export the Base & Tool coordinates of the robots 1 hour per robot after each change
Path Check Check all the path points of the selected path
(singularity or critical points)
Increased quality for shop floor (several
hours per robot)
Location Properties Checking consistency (Home, Base, Naming) with report Increased quality for shop floor (several
hours per robot)
Collision Zone OLP check Checking consistency (OEM standard) with report Increased quality for shop floor (several
days per station)
Create Collision LB According to OEM Robot Signals standard – after
selection of robots - automatically
Fast identification and validation of Robot
OLP programs in VC
Save _Motion/DCS Full Workflow (LB libraries according to OEM and Robot
brand)
Increased quality for shop floor (several
days per station)
Automatic Tool Sequencing Create control modules for fixture action sequence and
Check Signals
Saving 2-6 hours/Fixture
Automatic Tooling Sequence: General Workflow
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 18
Collect the information
from the fixture sequence
1
Define the base
parameters using “Add
Tool Sequence”
2
Author the transitions and
steps according to the
needed fixture sequence
Export the XML file from
Excel
3
4
Import the XML file to PS
creating by this the
modules
5
Catalog of additional Functionalities
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 19
ROBOTICS
SIMULATION
CONTROL
Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 20
How to get the optimum from VC
to Shop floor
A full VC flow from Design to Shop floor
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 21
1
Data check
3D, drawing etc…
2
VC design
Simulation, Robotic, PLC
4
Final Handover
Review
Proposal, PLC& Robotic OLP
3
Virtual
Commissioning
With real PLC
5
On Site
Improvement
Technical support & Improvement
Critical Findings in VC before going on-site
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 22
Identified Dead-Lock during production
Instructions for On-site Checks
Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022
Page 23
Thank you

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Realize 2022 MINO 7 year of implementation v0.1.pptx

  • 1. Mino's 7 years of mature VC Implementation Restricted | © Siemens 2022 | 2022-05-10 | Jossef Pugatsch &James Huang| Title | Siemens Digital Industries Software | Realize LIVE 2022
  • 2. Presenters Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 2 James Huang Jossef Pugatsch
  • 3. Mino Profile - Business Evolution Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 3 Technical design and engineering installation Establish relationships with top OEMs for traditional integration Developed a series of flexible products for BIW assembly Developed modular products for automated work cells Mino Intelligent Service Platform (MISP) , Mino Intelligent Design Platform (MIDP) and Program Generating System (PGS) developed Virtual Commissioning department established Grow core automotive business internationally Grow non-auto business Add new revenue streams (e.g., SaaS, recycling & remanufacturing, prototyping & testing services, etc.) Use advanced technologies such as AI and big data to optimize cost and productivity Next-gen. hardware to feature IIOT Invest in augmented reality for remote- support
  • 4. Mino Profile - Global Operations Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 4 China: Guangzhou Global HQ + 6 Offices (Changchun, Chongqing, Shanghai, Yantai, Wuhan, Liuzhou) USA (est. 2014): Auburn Hills, MI Germany (est. 2014): Fulda Office & Plant + 2,000m² GZ plants: 11,000m² + 7,000m² Shanghai plant: 8,000m² GZ HQ Japan (est. 2018): Tokyo
  • 5. Our Challenge Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 5 Reduce programming time and commissioning cost to make increasingly complex automotive Body-in-White production lines in a very competitive business environment using Virtual Design Tools
  • 6. From training of new engineers to real VC professionals Advanced tools on top of PS to increase efficiency How to get the optimum from VC to Shop floor Agenda
  • 7. Identifying the needed Virtual Commissioning Skill Set Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 7 Fully Qualified VC Engineer System Knowhow Robotics Control Process Simulate Simulation English VC Development 24 62 32 97 25 3 7 eMS Data Structure User defined additional Functionality Software Installation Data Collection Platform Knowhow 3 4 9 3 24 Motion Planning Joint Technology Real World knowhow Programming Robot LB RCS Understanding OEM Standards 5 8 OLP Planning 16 4 4
  • 8. Identifying the needed Virtual Commissioning Skill Set Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 8 Fully Qualified VC Engineer System Knowhow Robotics Control Process Simulate Simulation English VC Development 24 62 32 97 25 3 7 Motion Planning Joint Technology Real World knowhow Programming Robot LB RCS Understanding OEM Standards 5 8 OLP Planning 16 4 4 Configuration External Axes Tooling Functionality Process Knowhow Needed Deliveries Mounted Gun External Gun Continuous Process Equipment Material Handling Non Joint Processes
  • 9. Identifying the needed Virtual Commissioning Skill Set Page 9 Fully Qualified VC Engineer System Knowhow Robotics Control Process Simulate Simulation English VC Development 24 62 32 97 25 3 7 Motion Planning Joint Technology Real World knowhow Programming Robot LB RCS Understanding OEM Standards 5 8 OLP Planning 4 4 Startup Behavior Main Program Task Handling Robot Programming Language Robot Signals General Robot IO Default signals Functional Signals Dedicated LBs Import Signal Map (OEM)
  • 10. Example for a training session: Check Upstream Data Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 10 Check Upstream Data 1 Establish the learning Objective Explain the need and what needs to be tested and why 10 Use PPT with examples for too big CT or collision that has been detected 2 Validating the learning Objective Ask everybody to repeat why we do this test of upstream data 5 3 Overview Set Library 2 Set Robot Controller 3 Run Time Based Simulation 2 Check cycle time 2 Check VC-Acceptance Check list from upstream 2 4 Detailed Explanation Set Library 5 Set Robot Controller 10 Run Time Based Simulation 5 Check cycle time 5 Check VC-Acceptance Check list from upstream 10 B BREAK BREAK 10 5 Individual Exercise Set Library 10 Set Robot Controller 15 Run Time Based Simulation 5 Check cycle time 10 Check VC-Acceptance Check list from upstream 20 Prepare data with Cycle time OK, too big CT, collisionfree and with different types of collision (robot-robot, robot-equipment, equipment- equipment) B BREAK BREAK 10 6 Evaluation Evaluate/Test and feedback 30 Prepare a final exercise where all the skills are included covering this workflow - Include training feedback Total Time 171
  • 11. From Basics to full VC Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 11 PS & Basic Definitions Basic Robotics LB & Smart Components CEE, Sensors and Material Flow Introduction to Process Control Advanced Robotics Robotics Customized Functionality Putting all together Virtual Commissioning
  • 12. Our Project experience Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 12 VC done with different brands of PLC Efficiently using Robot OLP (KUKA, Fanuc, ABB, Kawasaki and Yaskawa) We have made OLP/VC for over 4000 robots.
  • 13. The “By-Product” – Copyright 2022 MINO, All right reserved. 13 Becoming a professional Training Provider
  • 14. Standard Evaluation Workflow Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 14 2 Basic Technical Introduction WS#1 3 Basic Technical Introduction WS#2 4 WS: Proposal for • Library Elements • Robot XML Custom. • Reference Station • Smart Factory 5 Purchase Order 6 Deliver Standards 7 Deliver Reference Station 8 On-Site Training to OEM 9 Supplier WS 1 Preliminary Proposal Meeting
  • 15. VC Consulting, Standards and Training Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 15 BMW Training Cell  VC Design  VC Training CHANGAN Auto  VC Design  VC Training GEELY Auto  VC Consulting  VC Design Daimler BBAC  PLC & Robot Standard enhancement  Verified with remote VC validation Big US EV OEM Big US EV OEM  Full VC Standard  Full Training to core team Rivian  Full VC Validation  VC Standard Elements
  • 16. Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 16 Advanced tools on top of PS to increase efficiency
  • 17. Short Summary of added Functionality Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 17 Functionality MINO-PS Benefit Automatic Add Load Part LB Yes – also multiple selection 10-15 minutes per LB (~2 hours/study) Sensor Copy Yes – with naming rules also for signals ~ 2-3 hours/study Robot Export Data Export the Base & Tool coordinates of the robots 1 hour per robot after each change Path Check Check all the path points of the selected path (singularity or critical points) Increased quality for shop floor (several hours per robot) Location Properties Checking consistency (Home, Base, Naming) with report Increased quality for shop floor (several hours per robot) Collision Zone OLP check Checking consistency (OEM standard) with report Increased quality for shop floor (several days per station) Create Collision LB According to OEM Robot Signals standard – after selection of robots - automatically Fast identification and validation of Robot OLP programs in VC Save _Motion/DCS Full Workflow (LB libraries according to OEM and Robot brand) Increased quality for shop floor (several days per station) Automatic Tool Sequencing Create control modules for fixture action sequence and Check Signals Saving 2-6 hours/Fixture
  • 18. Automatic Tooling Sequence: General Workflow Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 18 Collect the information from the fixture sequence 1 Define the base parameters using “Add Tool Sequence” 2 Author the transitions and steps according to the needed fixture sequence Export the XML file from Excel 3 4 Import the XML file to PS creating by this the modules 5
  • 19. Catalog of additional Functionalities Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 19 ROBOTICS SIMULATION CONTROL
  • 20. Restricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 20 How to get the optimum from VC to Shop floor
  • 21. A full VC flow from Design to Shop floor Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 21 1 Data check 3D, drawing etc… 2 VC design Simulation, Robotic, PLC 4 Final Handover Review Proposal, PLC& Robotic OLP 3 Virtual Commissioning With real PLC 5 On Site Improvement Technical support & Improvement
  • 22. Critical Findings in VC before going on-site Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 22 Identified Dead-Lock during production
  • 23. Instructions for On-site Checks Unrestricted | © Siemens 2022 | 2022-05-DD | Author | Title | Siemens Digital Industries Software | Realize LIVE 2022 Page 23

Editor's Notes

  1. From training of new engineers to real VC professionals Advanced tools on top of PS to increase efficiency How to get the optimum from VC to Shop floor