Downloaded 71 times
More Related Content
simulation
- 1. PLCSIM Advanced Flexible Simulationin TIA Portal V14 with PLCSIM and PLCSIM Advanced Diffusion non restreinte © Siemens AG 2016 siemens.com/tia-portal
- 2. Intern © SiemensAG 2016 Page 2 March 2016 Annemarie Loetzsch Marketing Manager STEP 7 TIA Portal V14 »Integrated Engineering« annemarie.loetzsch@siemens.com Matthias Gora Product Manager PLCSIM Advanced matthias.gora@siemens.com
- 3. Intern © SiemensAG 2016 Page 3 March 2016 Teamcenter Simulation Commissioning Maintenance based on data Cloud Engineering Mechanical Electrical Automation MES SCADA Energy Management Maintenance From machine manufacturer to the digital enterprise Simulation of the whole plant including mechanical behavior Production
- 4. Intern © SiemensAG 2016 Page 4 March 2016 Work open, virtual and connected! Digital workflow with TIA portal Increase your productivity! Transparent Operation with TIA Portal Reduce your Time-to-market! Integrated Engineering with TIA Portal Your gateway to automation in the Digital Enterprise
- 5. Intern © SiemensAG 2016 Page 5 March 2016 Work virtual, open and connected! Digital Workflow Cloud Solution Simulation Open System
- 6. Intern © SiemensAG 2016 Page 6 March 2016 … reduces the time at the machine and allows optimization while the engineering is still in progress Fast logical evaluation of PLC components & vizualisation … with PLCSIM and HMI simulation integrated in TIA Portal Simple modeling of a plant including single components behavior … with PLCSIM Advanced and STEP7 co-simulation model Complex simulation models created in high-level programming languages … connecting PLCSIM Advanced via API interfaces to self-created applications (C, C#, Third Party etc.) Use of high end modeling systems … with the connection of PLCSIM Advanced to Process Simulate or Plant Simulation NEW Simulation Flexible simulation for all requirements NEW NEW
- 7. Intern © SiemensAG 2016 Page 7 March 2016 Product design Production planning Production engineering Production execution Services Digital Enterprise Platform and Simulation FAT Virtual Engineering & Validation OperatorSizing Training Operation & Bug fixing Optimization Maintenance & Support Modernization & Migration Virtual Commissioning Simulate all relevant use cases Perfect support for Siemens hardware First delivery stage
- 8. Intern © SiemensAG 2016 Page 8 March 2016 Requirements Need for simulation Benefits Higher engineering quality Engineering • Better and realistic test process • Earlier bug detection • Faster commitment of the specification • Higher automation project quality • Reduction time-to- production • Simplify the complexity Faster time-to-market Commissioning • Less risk for damage and time delay • Faster real commissioning • Partly virtual commissioning, if some part of the real equipment not ready • Reduction risks during start-up • Prevent cost (incl. hardware) More security and productivity Production • Earlier and faster trained operator • secure and stabile production • More efficiency with optimization • Faster change or enhance- ment of existing plants • Improve maintenance efficiency
- 9. Intern © SiemensAG 2016 Page 9 March 2016 Simulation of logic of the PLC- program Simulation of the whole PLC in the context of application Use Case • Engineering- support • Pre-FAT • Virtual commissioning • Training Use Case • Validation of PLC program Real World Real controller Button/ simulator LEDs Real controller Prototype/ Hardware-in-the-loop PLC Program IO simulation PLC Program Real system or prototype Virtual World PLCSIM PLCSIM control panel PLCSIM Advanced Co-simulation/ software-in-the-loop PLC Program simulation IO simulation Virtual Controller Virtual system NEU
- 10. Intern © SiemensAG 2016 Page 10 March 2016 / S7-1200 (F)/ S7-1500 (F/T) Together with STEP7 Runtime Look & Feel of TIA Portal for I/O Access GUI Webserver OPC UA S7-Communication Support of KHP-Blocks API for Co-Simulation Multiple Instances Distributed PLCSIM S Virtual Time / Standalone Management PLCSIM in TIA Portal STEP 7 Virtual S7-1500 Controller PLCSIM Advanced Virtual S7-1500 Controller Use Cases: Engineering & Development Support FAT virtual Commissioning Service Maintenance Migration Training PLC simulation embedded in STEP 7 Use Case: Validation of PLC program
- 11. Intern © SiemensAG 2016 Page 11 March 2016 PLCSIM Advanced Digital Twin of S7-1500 Simulation features • Interface to coupling Co-Simulations like Process Simulate or WinMOD • Multi- and distributed PLCSIM Instances • Virtual time for virt. Realtime, Slow- and Fast Mode Virtual S7-1500 (F/T) controller Functionality of the real controller No adjustions for simulation needed
- 12. Intern © SiemensAG 2016 Page 12 March 2016 First delivery stage Flexible in controller type and firmware Real World Simulation System Standard Failsafe Technology S7-1500 S7-1200 ET200SP CPU S7-1500 SoftPLC • Virtual S7-1500 (F/T) controller • Additional simulation features
- 13. Intern © SiemensAG 2016 Page 13 March 2016 Simulation SystemTIA Portal STEP 7 S7-1500 Hardware Controller No simulation specific change on STEP 7 Project Real Controller PLCSIM Advanced Virtual S7-1500 Controller
- 14. Intern © SiemensAG 2016 Page 14 March 2016 Simulation system with PLCSIM Advanced New functions PC1 Slow mode Fast mode S7-1500 Instance 1 S7-1500 Instance 2 PC Clock PC2 Simulation time Virtual time WinCC Panel S7-1500 Instance 3 STEP 7 Controller Functions Simulation Functions
- 15. Intern © SiemensAG 2016 Page 15 March 2016 Simulation system with PLCSIM Advanced Typical use cases • Support the whole TIA Portal Engineering phase with simulation • Virtual commissioning • Pre Factory Acceptance Test (FAT) • Support education and training for S7-1500 Automation New functions PC1 Slow mode Fast mode S7-1500 Instance 1 S7-1500 Instance 2 PC Clock PC2 Simulation time Virtual time WinCC Panel S7-1500 Instance 3 STEP 7
- 16. Intern © SiemensAG 2016 Page 16 March 2016 License concept • One license per runtime/instance License way: • Floating License • No Unlock Copy License (UCL) • No Enterprise License (EPL) • List price per instance: 2500€ Instance 1 Instance 2 Instance 3
- 17. Intern © SiemensAG 2016 Page 17 March 2016 Product User Customer PLC Sim Advanced with Process Simulate … High end solution with continuity of the systems Process Simulate PLCSIM Adv. Co-Simulations User STEP 7 Simulation with PLCSIM … the entry to the quick test of PLC components STEP 7 PLCSIM STEP 7 Programmer PLC Sim Advanced connection to own applications … automatically generation of the simulation WindowsApp PLCSIM Adv. Functional Tester PLCSIM Advanced projected … modulation of the system purely in PLCSIM Advanced SIM-Instance PLCSIM Adv. TIA Portal User Krones Bühler STETTER Special Machine Builder Engineering office Solution Provider Serial Machine Builder BMW VW Automotive / Linebuilder
- 18. Intern © SiemensAG 2016 Page 18 March 2016 No hardware needed anymore Process S7-1500 Hardware Controller Real World Simulation System Controller PLCSIM Advanced Virtual S7-1500 Controller PLCSIM Advanced as basis for “Software in the Loop” OtherSIMIT Co-Simulation Process Simulate API NEU NEU No hardware needed anymore
- 19. Intern © SiemensAG 2016 Page 19 March 2016 Virtual Controller PLCSIM Advanced Application Simulation Software Logistic/flow of material Mechanical engineering Automobile – shell Plant Simulation NX MCD Process Simulate API
- 20. Intern © SiemensAG 2016 Page 20 March 2016 2016 2017 2018 PLCSIM Adv. V1.0 7/2016 PLCSIM Adv. V1.0 SP1 Release PLCSIM Adv. V2.0 Release Process Simulate V13.0.2 9/2016 Plant Simulation V13.0.2 9/2016 NX MCD V12 9/2017
- 21. Intern © SiemensAG 2016 Page 21 March 2016 Simulation and commissioning Engineering Electrical Mechanics Electrical Automation Data backbone - Teamcenter Requirements • Higher quality of the program • Faster commissioning • Minimizing risk in the phase of start-up Production Virtual commissioning based on a common database of mechanic and automation
- 22. Intern © SiemensAG 2016 Page 22 March 2016 Classic Commis sioning Virtual Commis sioning inclusiv Reduction of Commissioning time Faster Time-to-market at office at factory at office at factory Design Design Planning and Engineering Planning and Engineering Commissioning Virtuelle IBN Execution Execution Com missi oning
- 23. Intern © SiemensAG 2016 Page 23 March 2016 Automation with TIA Portal Engineering Mechanic CAD Konstruktio Line Designer Result PLC Program CAD Model Hardware configurati on (incl. signal list) Preparation for virtual commissioning PLC SIM Advanced Simulation of the whole PLC Process Simulate • Definition of kinematics • Scheduling (Sequences) • Movement contexts and -profiles • Simulation of kinematics for verification • Definition sensor technology and actuating elements Coupling of signal Virtual Commissioning 1. Preparation: • Creation of a model and coupling of data 2. Implementation: • Function test • Process of the system • Interaction between the various resources • Normal operation • Crashes and Faults • Performance • Optimization
- 24. Intern © SiemensAG 2016 Page 24 March 2016 Live 1. Video to virt. Commissioning with • PLCSIM Advanced • TIA Portal • WinCC Panel Sim • Process Simulate
- 25. Intern © SiemensAG 2016 Page 25 March 2016 VS Working with PLCSIM Advanced Working without PLCSIM Advanced + Costs for demo hardware/prototypes + Expenditure of time for simulation adaptation of the PLC program + Risks during commissioning (delayed delivery of machine parts, fault diagnostics, increased expenditure of time for settings) + Costs for licenses per instance + Expenditure of time for connection to co-simulation ANSWER: If the cost for working without PLCSIM Advanced are higher than working with PLCSIM Advanced
- 26. Intern © SiemensAG 2016 Page 26 March 2016 Focus industries Automotive Wind Power Food & Beverage Focus customers Machine & Line Builder Solution & Service Provider Education Focus usecases Virtual Engineering & Validation Operators Training Virtual Commissioning
- 27. Intern © SiemensAG 2016 Page 27 March 2016 Challenges Customer value + End customer / automotive ! Now TIA Portal PLCSIM Advanced WinMOD (behavior of the single components) SIMLINE (material flow) ... through same behavior like a real controller No additional adjustments for simulation needed 1 2 3 fast setup of the simulation system Fast setup of PLCSIM Advanced Easy definition of user defined behavior of single components ... Through easy installation of PLCSIM Advanced ... through co-simulation based on STEP 7 “Installing! defining interface! Ready” Easy definition of user defined behavior of single components
- 28. Intern © SiemensAG 2016 Page 28 March 2016 Infographic movie including screen recording Automation Task in 10 Minutes or less Slideset for promotion Getting Started incl. application for tag mapping TIA Portal dialog station Co- simulation based on STEP 7 / Plant Simulation “Virtual Commissioning” DESS station Co-simulation based on Process simulate Promotors Conference 2016
- 29. Intern © SiemensAG 2016 Page 29 March 2016 flexible simulation solutions depending on knowledge and requirements Fast setup of the simulation system Easy definition of own simulation model 1 2 4 Using existing simulation 3 concepts Customer requirements Benefits with TIA Portal Highlights Various simulation possibilities with PLCSIM and PLCSIM Advanced No adjustments of the PLC programm for PLCSIM Advanced needed API for an flexible connection to the suitable co-simulation Creation of a co-simulation based on STEP 7