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Presented by—swaraj nayak
An Introduction to DC
and Stepper Motors
ELECTRIC MOTORSELECTRIC MOTORS
An Introduction to DC andAn Introduction to DC and
Stepper MotorsStepper Motors
Electric MotorsElectric Motors
• Electric motorsElectric motors
are everywhere!are everywhere!
• In your house,In your house,
almost everyalmost every
mechanicalmechanical
movement thatmovement that
you see aroundyou see around
you is caused byyou is caused by
Direct Current MotorsDirect Current Motors
• overall plan
of a simple 2-
pole DC
electric motor
• A simple
motor has 6
parts, as
shown in the
Direct Current MotorsDirect Current Motors
Direct Current MotorsDirect Current Motors
Brushed DC MotorBrushed DC Motor
• The brushed DCThe brushed DC
motor is one ofmotor is one of
the earliestthe earliest
electric motorelectric motor
designsdesigns
• Easy toEasy to
understandunderstand
designdesign
• Easy to controlEasy to control
DC STEPPER MOTORSDC STEPPER MOTORS
• Stepping motors are
electric motors without
commutators
• Commutation is handled
externally by the motor
controller
• Controller charges
opposite coils attracting
the center rotor
DC STEPPER MOTORSDC STEPPER MOTORS
DC STEPPER MOTORSDC STEPPER MOTORS
• Voltage RatingVoltage Rating
– provides desired torqueprovides desired torque
• Resistance-per-windingResistance-per-winding
determinesdetermines
– the current draw of the motorthe current draw of the motor
– Maximum operating speedMaximum operating speed
• Degrees per StepDegrees per Step
– Sets the number of degrees theSets the number of degrees the
shaft will rotate for each full step
UNIPOLAR STEPPERUNIPOLAR STEPPER
MOTORMOTOR
• Relatively easy to controlRelatively easy to control
• simple 1-of-'n' counter circuit cansimple 1-of-'n' counter circuit can
generate the proper stepping sequencegenerate the proper stepping sequence
UNIPOLAR STEPPERUNIPOLAR STEPPER
MOTORMOTOR
• two center-tapped coilstwo center-tapped coils
• represents the connection of a 4represents the connection of a 4
-phase unipolar stepper motor-phase unipolar stepper motor
UNIPOLAR STEPPERUNIPOLAR STEPPER
MOTORMOTOR
• 6 wires with a center tap on each of two6 wires with a center tap on each of two
coilscoils
IDENTIFYING WIRESIDENTIFYING WIRES
• Check make and model to see ifCheck make and model to see if
wire colour code is availablewire colour code is available
• Observe the wires to see if youObserve the wires to see if you
can identify groups of 3 wirescan identify groups of 3 wires
• Measure resistance betweenMeasure resistance between
wireswires
• Wire with lowest resistance isWire with lowest resistance is
IDENTIFYING WIRESIDENTIFYING WIRES
• 6 wire motors6 wire motors
– Groups of 3 wiresGroups of 3 wires
– 1 power & 2 signal1 power & 2 signal
• 5 wire motors5 wire motors
– 1 power & 4 signal1 power & 4 signal
wireswires• power wire haspower wire has
lowestlowest
resistance toresistance to
CONTROL PROGRAMCONTROL PROGRAM
• Once wires identified and connected to theOnce wires identified and connected to the
circuit: a program is needed to run thecircuit: a program is needed to run the
motormotor
• Example Turing Program:Example Turing Program:
looploop
parallelput (1)parallelput (1)
delay (500)delay (500)
parallelput (2)parallelput (2)
delay (500)delay (500)
parallelput (4)parallelput (4)
delay (500)delay (500)
STEPPER MOTORSTEPPER MOTOR
CONTROLCONTROL
• 4 signal wires fired in the correct4 signal wires fired in the correct
sequence will turn the motorsequence will turn the motor

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Dc and stepper motor

  • 1. Presented by—swaraj nayak An Introduction to DC and Stepper Motors
  • 2. ELECTRIC MOTORSELECTRIC MOTORS An Introduction to DC andAn Introduction to DC and Stepper MotorsStepper Motors
  • 3. Electric MotorsElectric Motors • Electric motorsElectric motors are everywhere!are everywhere! • In your house,In your house, almost everyalmost every mechanicalmechanical movement thatmovement that you see aroundyou see around you is caused byyou is caused by
  • 4. Direct Current MotorsDirect Current Motors • overall plan of a simple 2- pole DC electric motor • A simple motor has 6 parts, as shown in the
  • 7. Brushed DC MotorBrushed DC Motor • The brushed DCThe brushed DC motor is one ofmotor is one of the earliestthe earliest electric motorelectric motor designsdesigns • Easy toEasy to understandunderstand designdesign • Easy to controlEasy to control
  • 8. DC STEPPER MOTORSDC STEPPER MOTORS • Stepping motors are electric motors without commutators • Commutation is handled externally by the motor controller • Controller charges opposite coils attracting the center rotor
  • 9. DC STEPPER MOTORSDC STEPPER MOTORS
  • 10. DC STEPPER MOTORSDC STEPPER MOTORS • Voltage RatingVoltage Rating – provides desired torqueprovides desired torque • Resistance-per-windingResistance-per-winding determinesdetermines – the current draw of the motorthe current draw of the motor – Maximum operating speedMaximum operating speed • Degrees per StepDegrees per Step – Sets the number of degrees theSets the number of degrees the shaft will rotate for each full step
  • 11. UNIPOLAR STEPPERUNIPOLAR STEPPER MOTORMOTOR • Relatively easy to controlRelatively easy to control • simple 1-of-'n' counter circuit cansimple 1-of-'n' counter circuit can generate the proper stepping sequencegenerate the proper stepping sequence
  • 12. UNIPOLAR STEPPERUNIPOLAR STEPPER MOTORMOTOR • two center-tapped coilstwo center-tapped coils • represents the connection of a 4represents the connection of a 4 -phase unipolar stepper motor-phase unipolar stepper motor
  • 13. UNIPOLAR STEPPERUNIPOLAR STEPPER MOTORMOTOR • 6 wires with a center tap on each of two6 wires with a center tap on each of two coilscoils
  • 14. IDENTIFYING WIRESIDENTIFYING WIRES • Check make and model to see ifCheck make and model to see if wire colour code is availablewire colour code is available • Observe the wires to see if youObserve the wires to see if you can identify groups of 3 wirescan identify groups of 3 wires • Measure resistance betweenMeasure resistance between wireswires • Wire with lowest resistance isWire with lowest resistance is
  • 15. IDENTIFYING WIRESIDENTIFYING WIRES • 6 wire motors6 wire motors – Groups of 3 wiresGroups of 3 wires – 1 power & 2 signal1 power & 2 signal • 5 wire motors5 wire motors – 1 power & 4 signal1 power & 4 signal wireswires• power wire haspower wire has lowestlowest resistance toresistance to
  • 16. CONTROL PROGRAMCONTROL PROGRAM • Once wires identified and connected to theOnce wires identified and connected to the circuit: a program is needed to run thecircuit: a program is needed to run the motormotor • Example Turing Program:Example Turing Program: looploop parallelput (1)parallelput (1) delay (500)delay (500) parallelput (2)parallelput (2) delay (500)delay (500) parallelput (4)parallelput (4) delay (500)delay (500)
  • 17. STEPPER MOTORSTEPPER MOTOR CONTROLCONTROL • 4 signal wires fired in the correct4 signal wires fired in the correct sequence will turn the motorsequence will turn the motor