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Cost Reduction in manufacturing opn.pptx
1.
Cost Reduction Strategies Manufacturing
Industry
2.
Marketing New Product Introduction Strategic Sourcing Manufacturing Management Logistics Network Plan Design Source Make Deliver Phase Function Cost
Reduction Strategies in Manufacturing Industry Current Problems & Solutions 1 2 3 4 5 MUDA Productivity Variability Quality Uncertainty Speed Lean 6 Sigma Agile
3.
Marketing New Product Introduction Strategic Sourcing Manufacturing Management Logistics Network Plan Design Source Make Deliver Phase Function •
Separate function within organization. • Listen to market (market sensitivity) • Make decision with consensus, base on your analytical research. • Track product life cycle Cost Reduction Strategies in Manufacturing Industry Action to be taken 1 2 3 4 5
4.
Marketing New Product Introduction Strategic Sourcing Manufacturing Management Logistics Network Plan Design Source Make Deliver Phase Function Cost
Reduction Strategies in Manufacturing Industry Action to be taken 1 2 3 4 5 • Concurrent Engineering (Matrix org, info sharing with whole Chain) • Advanced technology (CAD/FMS/Simulation, 3D, etc) • Skilled Team • Focus on your expertise, use knowledge, capacity and knowledge of your partners.
5.
Marketing New Product Introduction Strategic Sourcing Manufacturing Management Logistics Network Plan Design Source Make Deliver Phase Function Cost
Reduction Strategies in Manufacturing Industry Action to be taken 1 2 3 4 5 • Strategic alliance with limited # of suppliers • JIT purchasing. Reduce lead-time, increase turn • Share risk with VMI
6.
Marketing New Product Introduction Strategic Sourcing Manufacturing Management Logistics Network Plan Design Source Make Deliver Phase Function Cost
Reduction Strategies in Manufacturing Industry Action to be taken 1 2 3 4 5 • Focus on MUDA: Eliminate wastes by KAIZEN • Re-Adjust your lay-out by considering flow, pull and bottleneck • Increase your OEE by TPM • Fight with Quality Problems by Jidoka & TQM • Make your workers a factory citizen
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Marketing New Product Introduction Strategic Sourcing Manufacturing Management Logistics Network Plan Design Source Make Deliver Phase Function Cost
Reduction Strategies in Manufacturing Industry Action to be taken 1 2 3 4 5 • Reduce your FG stock: Demand driven manufacturing • Use WMS & Technology to eliminate errors, waste • Postponement strategy where possible
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