Eng. El Sayed Amer
Well Completion
W e l l c o m p l e t i o n a n d i n t e r v e n t i o n
Subsurface Equipment
Eng. El Sayed Amer
Email: Eng20072007@gmail.com
https://www.facebook.com/elsayedameer
Phone : 01065860658
Petroleum and Natural gas Courses
Senior Process & Production Engineer
Excellent petroleum Eng. At SUCO & RWE DEA
BSC Of petroleum & NG engineering
Eng. Elsayed Amer
Petroleum Engineer
Worked for weatherford drilling international
Eng. El Sayed Amer
Production packer setting
Eng. El Sayed Amer
Page 54
06 Production packer
Setting Mechanisms
▪ Mechanical
✓ Rotation
✓ Compression
✓ Tension
▪ Hydraulic
✓Pressure applied to tubing or annulus
✓Differential pressure acts on setting tool (permanent
packer) or internal setting sleeve (retrievable packer).
✓Preferred method for deep / deviated wells
▪ Electrical
✓ Mechanical setting mechanism
using wireline setting tool.
Eng. El Sayed Amer
06 Production packer
Mechanically Set Packer
▪ Most common as retrievable packers
▪ Slips “drag” against casing
▪ J-slot mechanism prevents setting
▪ Right turn / drag frees slips
▪ Tension / set down required to
maintain packer seal
Compression Tension
Eng. El Sayed Amer
06 Production packer
Hydraulic Set
1. Packer set using internal pressure
(against tubing plug).
2. Pressure acts through port on setting
sleeve.
3. Shear pin breaks
4. Setting sleeve drives bottom slips up
against cone .
5. Element and upper slips energized
then slips break and bite into casing
Perforation
Packer
Annulus
With
packer fluid
Casing
Eng. El Sayed Amer
hold-down buttons
Shear Pins for release
Shear pins to drop
Ball
Pressure
Eng. El Sayed Amer
06 Production packer
Wireline Set Packer
▪ Setting tool contains slow burning explosive
▪ Explosive drives down piston
▪ connected to setting sleeve
▪ Setting sleeve moves components of packer
relative to each other
▪ Shear stud releases packer after setting
completed
Eng. El Sayed Amer
06 Production packer
E-line Set Packer
Eng. El Sayed Amer
ELECTRIC CABLE
FORCES CREATED BY
FIRING THE CHARGE
CROSS LINK
FORCES DOWN THE
CROSS LINK
SLEEVE
DOWNWARD THRUST ON
TOP OF PACKER
UPWARD PULL
Eng. El Sayed Amer
Page 61
Permanent Retrievable
Mechanical set
06 Production packer
Hydraulic Set
Electrical set
Tubing Deploy
Mud
Wire line
Straight Pull Rotational Release
Mechanical set Hydraulic Set Electrical set
Tubing Deploy Mud
Permanent
Retrievable
Eng. El Sayed Amer
06 Production packer
No bore – bridge plug
Single Bore
✓ Used to isolate casing or tubing
✓ Used as cement retainers
✓ Used when other plugs fail to set (last resort!)
✓ Used for single completions
Duel Bore
✓ Used for dual completions
Packers can be defined as:
Eng. El Sayed Amer
06 Production packer
1. bridge plug
Eng. El Sayed Amer
• Run on electric wireline or tubing.
• Used in gravel pack completion and sand control
system.
• Has single bore to locate seal assembly
06 Production packer
1. Sump packer
Eng. El Sayed Amer
Completion Installation
Sump Packer
1. Run & Set Sump Packer
Eng. El Sayed Amer
06 Production packer
2. Single Bore
Eng. El Sayed Amer
06 Production packer
3. Duel Bore
Unidirectional slips
Sealing or
packing element
Dual tubing strings
Eng. El Sayed Amer
Page 68
Eng. El Sayed Amer
06 Production packer
✓ Installed in the tailpipe to accept a plug to:
✓ isolate production from perforations below
the packer (safety barrier)
✓ Pressure test the tubing string above it
✓ Set a hydraulically set packer
✓ Must be installed below the Mill-Out
Extension and above any perforated joints
Tailpipe Isolation Nipple
CN05527
Eng. El Sayed Amer
Page 70
In gas lift well
To keep casing pressure of the
formation
To facilitate kick-off.
To prevent produced (abrasive?)
fluids from passing through the
Gas lift-Valves
Eng. El Sayed Amer
06 Production packer
ESP Packer
✓ single-bore, hydraulic-set packer with a dual head
designed to reduce the overall costs of
submersible pump completions. It is made up on
the tubing string allowing a full bore production
tubing ID and passage of an electric cable and
control line.
Eng. El Sayed Amer
06 Production packer
Straddles and Pack-Off Equipment
✓ Used for remediation of wellbore deficiencies
✓ The straddle is for use in any well in which
pressure communication between tubing and
annulus must be sealed off.
Eng. El Sayed Amer
06 Production packer
Inflatable Packer
✓ Permanent or Temporary Zone Isolation.
✓ Water Shut Off.
✓ Temporary Bridge Plug for Workover.
✓ Cement Squeeze Packer.
✓ Temporary Production Packer for Flow Test.
✓ Well Abandonment.

Completion equipment packer part #2

  • 1.
    Eng. El SayedAmer Well Completion W e l l c o m p l e t i o n a n d i n t e r v e n t i o n Subsurface Equipment
  • 2.
    Eng. El SayedAmer Email: Eng20072007@gmail.com https://www.facebook.com/elsayedameer Phone : 01065860658 Petroleum and Natural gas Courses Senior Process & Production Engineer Excellent petroleum Eng. At SUCO & RWE DEA BSC Of petroleum & NG engineering Eng. Elsayed Amer Petroleum Engineer Worked for weatherford drilling international
  • 3.
    Eng. El SayedAmer Production packer setting
  • 4.
    Eng. El SayedAmer Page 54 06 Production packer Setting Mechanisms ▪ Mechanical ✓ Rotation ✓ Compression ✓ Tension ▪ Hydraulic ✓Pressure applied to tubing or annulus ✓Differential pressure acts on setting tool (permanent packer) or internal setting sleeve (retrievable packer). ✓Preferred method for deep / deviated wells ▪ Electrical ✓ Mechanical setting mechanism using wireline setting tool.
  • 5.
    Eng. El SayedAmer 06 Production packer Mechanically Set Packer ▪ Most common as retrievable packers ▪ Slips “drag” against casing ▪ J-slot mechanism prevents setting ▪ Right turn / drag frees slips ▪ Tension / set down required to maintain packer seal Compression Tension
  • 6.
    Eng. El SayedAmer 06 Production packer Hydraulic Set 1. Packer set using internal pressure (against tubing plug). 2. Pressure acts through port on setting sleeve. 3. Shear pin breaks 4. Setting sleeve drives bottom slips up against cone . 5. Element and upper slips energized then slips break and bite into casing Perforation Packer Annulus With packer fluid Casing
  • 7.
    Eng. El SayedAmer hold-down buttons Shear Pins for release Shear pins to drop Ball Pressure
  • 8.
    Eng. El SayedAmer 06 Production packer Wireline Set Packer ▪ Setting tool contains slow burning explosive ▪ Explosive drives down piston ▪ connected to setting sleeve ▪ Setting sleeve moves components of packer relative to each other ▪ Shear stud releases packer after setting completed
  • 9.
    Eng. El SayedAmer 06 Production packer E-line Set Packer
  • 10.
    Eng. El SayedAmer ELECTRIC CABLE FORCES CREATED BY FIRING THE CHARGE CROSS LINK FORCES DOWN THE CROSS LINK SLEEVE DOWNWARD THRUST ON TOP OF PACKER UPWARD PULL
  • 11.
    Eng. El SayedAmer Page 61 Permanent Retrievable Mechanical set 06 Production packer Hydraulic Set Electrical set Tubing Deploy Mud Wire line Straight Pull Rotational Release Mechanical set Hydraulic Set Electrical set Tubing Deploy Mud Permanent Retrievable
  • 12.
    Eng. El SayedAmer 06 Production packer No bore – bridge plug Single Bore ✓ Used to isolate casing or tubing ✓ Used as cement retainers ✓ Used when other plugs fail to set (last resort!) ✓ Used for single completions Duel Bore ✓ Used for dual completions Packers can be defined as:
  • 13.
    Eng. El SayedAmer 06 Production packer 1. bridge plug
  • 14.
    Eng. El SayedAmer • Run on electric wireline or tubing. • Used in gravel pack completion and sand control system. • Has single bore to locate seal assembly 06 Production packer 1. Sump packer
  • 15.
    Eng. El SayedAmer Completion Installation Sump Packer 1. Run & Set Sump Packer
  • 16.
    Eng. El SayedAmer 06 Production packer 2. Single Bore
  • 17.
    Eng. El SayedAmer 06 Production packer 3. Duel Bore Unidirectional slips Sealing or packing element Dual tubing strings
  • 18.
    Eng. El SayedAmer Page 68
  • 19.
    Eng. El SayedAmer 06 Production packer ✓ Installed in the tailpipe to accept a plug to: ✓ isolate production from perforations below the packer (safety barrier) ✓ Pressure test the tubing string above it ✓ Set a hydraulically set packer ✓ Must be installed below the Mill-Out Extension and above any perforated joints Tailpipe Isolation Nipple CN05527
  • 20.
    Eng. El SayedAmer Page 70 In gas lift well To keep casing pressure of the formation To facilitate kick-off. To prevent produced (abrasive?) fluids from passing through the Gas lift-Valves
  • 21.
    Eng. El SayedAmer 06 Production packer ESP Packer ✓ single-bore, hydraulic-set packer with a dual head designed to reduce the overall costs of submersible pump completions. It is made up on the tubing string allowing a full bore production tubing ID and passage of an electric cable and control line.
  • 22.
    Eng. El SayedAmer 06 Production packer Straddles and Pack-Off Equipment ✓ Used for remediation of wellbore deficiencies ✓ The straddle is for use in any well in which pressure communication between tubing and annulus must be sealed off.
  • 23.
    Eng. El SayedAmer 06 Production packer Inflatable Packer ✓ Permanent or Temporary Zone Isolation. ✓ Water Shut Off. ✓ Temporary Bridge Plug for Workover. ✓ Cement Squeeze Packer. ✓ Temporary Production Packer for Flow Test. ✓ Well Abandonment.