Production Tubing
D o w n h o l e E q u i p m e n t
Eng. El Sayed Amer
10
Eng. El Sayed Amer
10 Tubing
applications
• Production tubing is installed to allow
hydrocarbons to flow from reservoir to the
surface and protect the casing from reservoir
fluid.
• production tubing generally averages 28-32 feet
in length.
Eng. El Sayed Amer
10 Tubing
applications
Tubing is “typed” according to four criteria.
I. Size :
Refers to the outside diameter (in inches or millimeters) or the tube body
itself. Tubing is available in various external diameters. API recognized sizes
for production tubing vary from 3/4 inch to 4 1/2 inch.
II. Weight:
An average given in pounds/foot of kilograms/meter. Tubing is available in
various weights for each particular size.
III. Grade:
Term used to describe the type of metal alloy of which the pipe is made. J-
55, N-80, P-105.
IV. Thread:
Design of the connection on either end of the pipe
Eng. El Sayed Amer
10 Tubing
applications
Tubing is “typed” according to four criteria.
I. Size:
is the outside diameter of the pipe body. The most used sizes are:
2-⅜” , 2-⅞” , 3-½” and 4-½”.
Eng. El Sayed Amer
YIELD STRENGTH ksi
GRADE
Minimum Maximum
HEAT
TREATMENT*
TYPICAL
HARDNESS
(Rockwell)
J-55 (Tubing) 55 80 - -
K-55 (Casing) 55 80 - -
C-75 75 90 N&T, Q&T 14-26
L-80 80 95 Q&T 23 max.
N-80 80 110 N,N&T,Q&T 16-25
C-95 95 110 Q&T 18-25
P-105 (Tubing) 105 135 Q&T 25-32
P-110 (Casing) 110 140 Q&T 27-35
* Heat treatments as follows:
N = Normalised
N&T = Normalised and Tempered
Q&T = Quenched and Tempered.
Yield Strengths
Eng. El Sayed Amer
10 Tubing
applications
Tubing is “typed” according to four criteria.
II. Length:
Tubulars are manufactured in lengths termed joints
✓ range 1 : 20 to 24 feet;
✓ range 2 : 28 to 32 feet;
✓ range 3 : 32 to 48 feet
Pup joints or spacers are used for shorter lengths.
Tubing Ranges
Range 1 (feet) Range 2 (feet) Range 3 (feet)
20-24 28-32 38-42
Eng. El Sayed Amer
10 Tubing
applications
Eng. El Sayed Amer
134
PUP JOINTS
Pup joints are short tubing joints that give flexibility in attaining
a desired tubing length
Eng. El Sayed Amer
10 Tubing
applications
Tubing is “typed” according to four criteria.
III. Grade:
Tubing grades criteria are specified by API:
• Standard API grades J-55, C-75, C-95, N-80, P-105
• Special grades e.g., C-75 and C-95 for H2S service
Selection of tubing grade is based on:
• Physical strength
• Chemical Properties (resistance to H2S, CO2, water etc.)
• Availability and standardization at customer
• Cost
Eng. El Sayed Amer
10 Tubing
applications
Tubing is “typed” according to four criteria.
III. Grade:
• Sour Corrosion: resistance to H2S, low hardness, stress relieved, J55, C75, C95.
• Sweet Corrosion: CO2, provisions for inhibition or appropriate material selection,
L80 13 Cr
Eng. El Sayed Amer
10 Tubing
applications
Tubing is “typed” according to four
criteria.
III. Connections:
Two standard API Connections available:
1. Non-Upset (NUE):
• is a 10 round thread.
• Joint strength<Pipe body
2. Upset Connection (EUE)
• Is a 8 round thread.
• Joint strength>pipe body
Eng. El Sayed Amer
There are two types of thread connection, API and Premium:
• Premium connections are proprietary connections that offer premium
features not available on API connections.
• Most offer a metal-to-metal seal for improved high pressure seal integrity.
• Premium connections exist with features such as flush connections, recess
free bores, and special clearance.
• An example of a premium thread is shown in the following fig:
III.Connections:
Eng. El Sayed Amer
Eng. El Sayed Amer
140
Non-upset
(8 round) Connection
External Upset
Connection
EUE
Integral Connection
Hydril
Integral Connection
Production Tubing connections
Eng. El Sayed Amer
Eng. El Sayed Amer
Eng. El Sayed Amer
Eng. El Sayed Amer
Eng. El Sayed Amer
Eng. El Sayed Amer
Eng. El Sayed Amer
Eng. El Sayed Amer
148
Production Tubing
Design of production tubing should satisfy the following criteria:
• Minimizing pressure drop
01
02
03
04
• High strength for suspension
of tubing joints
• High internal pressures for
fluids flow
• High external pressures
(between annulus & tubing)
05 • Resistant to chemical
corrosion
Eng. El Sayed Amer
149
Tubing Connection Make up Torque
I. Under torque ------------------ leakage
II.Over torque ------------------thread failure &
damage to seal
I. Recommended torque values are applied by manufactures .
Eng. El Sayed Amer
150
Tubing Color Codes

Tubing string

  • 1.
    Production Tubing D ow n h o l e E q u i p m e n t Eng. El Sayed Amer 10
  • 2.
    Eng. El SayedAmer 10 Tubing applications • Production tubing is installed to allow hydrocarbons to flow from reservoir to the surface and protect the casing from reservoir fluid. • production tubing generally averages 28-32 feet in length.
  • 3.
    Eng. El SayedAmer 10 Tubing applications Tubing is “typed” according to four criteria. I. Size : Refers to the outside diameter (in inches or millimeters) or the tube body itself. Tubing is available in various external diameters. API recognized sizes for production tubing vary from 3/4 inch to 4 1/2 inch. II. Weight: An average given in pounds/foot of kilograms/meter. Tubing is available in various weights for each particular size. III. Grade: Term used to describe the type of metal alloy of which the pipe is made. J- 55, N-80, P-105. IV. Thread: Design of the connection on either end of the pipe
  • 4.
    Eng. El SayedAmer 10 Tubing applications Tubing is “typed” according to four criteria. I. Size: is the outside diameter of the pipe body. The most used sizes are: 2-⅜” , 2-⅞” , 3-½” and 4-½”.
  • 5.
    Eng. El SayedAmer YIELD STRENGTH ksi GRADE Minimum Maximum HEAT TREATMENT* TYPICAL HARDNESS (Rockwell) J-55 (Tubing) 55 80 - - K-55 (Casing) 55 80 - - C-75 75 90 N&T, Q&T 14-26 L-80 80 95 Q&T 23 max. N-80 80 110 N,N&T,Q&T 16-25 C-95 95 110 Q&T 18-25 P-105 (Tubing) 105 135 Q&T 25-32 P-110 (Casing) 110 140 Q&T 27-35 * Heat treatments as follows: N = Normalised N&T = Normalised and Tempered Q&T = Quenched and Tempered. Yield Strengths
  • 6.
    Eng. El SayedAmer 10 Tubing applications Tubing is “typed” according to four criteria. II. Length: Tubulars are manufactured in lengths termed joints ✓ range 1 : 20 to 24 feet; ✓ range 2 : 28 to 32 feet; ✓ range 3 : 32 to 48 feet Pup joints or spacers are used for shorter lengths. Tubing Ranges Range 1 (feet) Range 2 (feet) Range 3 (feet) 20-24 28-32 38-42
  • 7.
    Eng. El SayedAmer 10 Tubing applications
  • 8.
    Eng. El SayedAmer 134 PUP JOINTS Pup joints are short tubing joints that give flexibility in attaining a desired tubing length
  • 9.
    Eng. El SayedAmer 10 Tubing applications Tubing is “typed” according to four criteria. III. Grade: Tubing grades criteria are specified by API: • Standard API grades J-55, C-75, C-95, N-80, P-105 • Special grades e.g., C-75 and C-95 for H2S service Selection of tubing grade is based on: • Physical strength • Chemical Properties (resistance to H2S, CO2, water etc.) • Availability and standardization at customer • Cost
  • 10.
    Eng. El SayedAmer 10 Tubing applications Tubing is “typed” according to four criteria. III. Grade: • Sour Corrosion: resistance to H2S, low hardness, stress relieved, J55, C75, C95. • Sweet Corrosion: CO2, provisions for inhibition or appropriate material selection, L80 13 Cr
  • 11.
    Eng. El SayedAmer 10 Tubing applications Tubing is “typed” according to four criteria. III. Connections: Two standard API Connections available: 1. Non-Upset (NUE): • is a 10 round thread. • Joint strength<Pipe body 2. Upset Connection (EUE) • Is a 8 round thread. • Joint strength>pipe body
  • 12.
    Eng. El SayedAmer There are two types of thread connection, API and Premium: • Premium connections are proprietary connections that offer premium features not available on API connections. • Most offer a metal-to-metal seal for improved high pressure seal integrity. • Premium connections exist with features such as flush connections, recess free bores, and special clearance. • An example of a premium thread is shown in the following fig: III.Connections:
  • 13.
  • 14.
    Eng. El SayedAmer 140 Non-upset (8 round) Connection External Upset Connection EUE Integral Connection Hydril Integral Connection Production Tubing connections
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
    Eng. El SayedAmer 148 Production Tubing Design of production tubing should satisfy the following criteria: • Minimizing pressure drop 01 02 03 04 • High strength for suspension of tubing joints • High internal pressures for fluids flow • High external pressures (between annulus & tubing) 05 • Resistant to chemical corrosion
  • 23.
    Eng. El SayedAmer 149 Tubing Connection Make up Torque I. Under torque ------------------ leakage II.Over torque ------------------thread failure & damage to seal I. Recommended torque values are applied by manufactures .
  • 24.
    Eng. El SayedAmer 150 Tubing Color Codes