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COMPARISON OF AUTOGENOUS SHRINKAGE BEHAVIOUR OF CONCRETE WITH AND WITHOUT STEEL FIBERS
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COMPARISON OF AUTOGENOUS SHRINKAGE BEHAVIOUR OF CONCRETE WITH AND WITHOUT STEEL FIBERS
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 p-ISSN: 2395-0072 Volume: 10 Issue: 09 | Sep 2023 www.irjet.net COMPARISON OF AUTOGENOUS SHRINKAGE BEHAVIOUR OF CONCRETE WITH AND WITHOUT STEEL FIBERS Anshul Sharma1, Harvinder Singh2, Savleen Takkar3 , Yuvraj Singh4 1M.Tech (Structural Engineering), GNDEC Ludhiana Punjab, India 2Professor, Dept. of Civil Engineering, GNDEC Ludhiana Punjab, India 3Assistant Professor, Dept. of Civil Engineering, GNDEC Ludhiana Punjab, India 4Assistant Professor, Dept. of Civil Engineering, GNDEC Ludhiana Punjab, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – The study presents a comprehensive laboratory investigation into the time-dependent development of autogenous shrinkage in normal concrete when integrated with steel fiber reinforcement. The research encompasses two types of steel fibers - crimped and hooked-ended with volume fraction 0.25% and aspect ratios 60 and 50, studied over 42- days testing period. Additionally, compressive strength of the Steel Fiber Reinforced Concrete (SFRC) was assessed andtheir correlation with the parameters discussed. The results demonstrate crimped steel fibers prove exceptionally effective in mitigating autogenous shrinkage. Meanwhile, hooked- ended steel fibers outperform regular concrete, particularlyin terms of compressive strength. These findings underscore the significant potential of steel fiber reinforcement in elevating the performance and durability of concrete structures. They offer valuable insights for applications in structural engineering. Key Words: SFRC, Autogenous shrinkage, Compressive strength, Crimped steel fiber, Hooked steel fiber etc. 1.INTRODUCTION Concrete is a widely used building material due to its strength, and cost-effectiveness. It has replaced older materials like stone, wood, and brick in many construction contexts. Concrete has excellent compressive strength but relatively weak tensile strength, making it prone to cracking under tensile stresses. To address this, steel bars are embedded in the tensile face, creating reinforced concrete, and significantly enhancing tensile strength. Concrete is prone to losses due shrinkage, which can lead to cracks and weaken the structure. Shrinkage can be categorized as dry and autogenous shrinkage. Dry shrinkage occurs due to moisture loss due to environment. Autogenous shrinkage occurs in concrete shortly after casting due to the hydration process of cement and the formation of C-S-H gel. This gel has a smaller volume than the combined volume of water and cementitious binders, leading to pore pressures and tensile forces within the concrete matrix. At early ages, concrete strength is minimal, making it more susceptible to tensile stresses and micro cracking. Micro cracking accelerates water loss, resulting in dry shrinkage. Wider cracks in concrete pose a risk as corrosive agents may attack steel reinforcing bars, compromising their strength and integrity. This is particularly concerning for structures like dams, water tanks, and pools, which are susceptible to leakage and potential structural failure. In heavy and prestressed structures, autogenous shrinkage can lead to changes in length over time, affecting concrete performance and the structural integrity of the prestressing system. Steel Fiber Reinforced Concrete(SFRC)isan innovative composite that incorporates steel fibers into the concrete mix. The addition of steel fibers improves the mechanical properties of concrete, including compressive, tensile, and flexural strength, while also reducing cracking (Singh, H. 2016). SFRC can be used in both rebar concrete and plain concrete applications. Notably, SFRC effectively distributes and prevents cracking, mitigating the issue of autogenous shrinkage in concrete (Zheng, X., et.al 2019). Steel fibers act as micro-reinforcement, narrowing cracks and reducing their width, leading to a reduction in autogenous shrinkage. 2. EXPERIMENTAL PROGRAM 2.1 Materials Cement: 43 grade Ordinary Portland Cement was used in accordance with Indian Standards. The physical properties of cement are tested in accordance with IS 269:2015 given in Table 1. Coarse aggregate: two sizes of coarse aggregate, 20mm and 10mm were used. The distribution of various aggregate sizes was carefully thought out with 60% of the coarse aggregate volume consisting of 20 mm particles, while the remaining 40% comprised 10 mm particles. The physical properties of the coarse aggregate used in the investigations are tested in accordance with IS 383:2016 given in Table 2. Fine aggregate: Locally available riverbed natural sand was utilized, and its properties as per the IS 383:2016 standard have been documented in Table 3. Steel fiber: two types of steel fibers, namely crimped and hooked ended steel fibers, were employed are shown in Fig - 1. They possess aspect ratios of 60 and 50, respectively, at a © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 610
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 p-ISSN: 2395-0072 Volume: 10 Issue: 09 | Sep 2023 www.irjet.net volume fraction of 0.25%. and its properties are given in Table 4 Water: tap water Table-1: Physical properties of OPC 43 grade cement Properties Observations Required value as per IS 269:2015 Consistency, % 30 - Fineness, % 5.5 <10% Initial setting time, min 46 >30 Final setting time, min 263 <600 Specific gravity 3.13 3.0-3.15 Table-2: Physical properties of coarse aggregates Properties 20 mm 10 mm Type Crushed Crushed Fineness Modulus 6.97 6.44 Specific Gravity 2.72 2.65 Water Absorption (%) 1.7 1.7 Table-3: Physical properties of fine aggregate Properties Observations Grading Zone Ⅱ Fineness Modulus 2.61 Specific Gravity 2.55 Water Absorption, % 1.06 Table-4: Properties of steel fiber Fig-1: Steel fiber shape and dimensions 2.2 Mix proportion M25 grade concrete was used for the experimental work, as per the guidelines outlined in IS code 10262-2019. For steel fiber reinforced concrete, the two type of steel fiber was added crimped and hooked ended with aspect ratio 60 and 50 with optimum dosage of 0.25% by volume of concrete, the corresponding mix proportionsare presented in Table 5 Table-5: Concrete mix proportion for M25 grade Mix name Cement (kg/m3) Coarse Agg. (kg/m3) Fine Agg. (kg/m3) Steel Fiber (kg/m3) Water (L/m3) NC 383.16 1140.0 655.04 - 192 CRSF(S) 0.25 383.16 1140.0 655.04 98.125 192 CRSF(L) 0.25 383.16 1140.0 655.04 98.125 192 HESF(S) 0.25 383.16 1140.0 655.04 98.125 192 HESF(L) 0.25 383.16 1140.0 655.04 98.125 192 2.3 Test methods 2.2.1 Autogenous Shrinkage The autogenous shrinkage was assessed using prismatic beam specimens measuring 100 mm × 100 mm in cross- section and 500 mm in length, as shown in Fig-2. These specimens, designated for autogenous shrinkage measurement, were meticulously sealed with a double layer ofaluminum foil to prevent any moisture loss. Followingthe Properties Crimped steel fiber (CRSF) Hooked ended steel fiber (HESF) Length, mm 30 and 50 30 and 50 Diameter, mm 0.5 and 1 0.5 and 1 Aspect ratio 60 and 50 60 and 50 Tensile Strength, MPa 1100 1100 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 611
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 p-ISSN: 2395-0072 Volume: 10 Issue: 09 | Sep 2023 www.irjet.net guidelines outlined in the EN 12390-16:2019 standard, the assessment of concrete autogenous shrinkage was conducted at 3-day intervals over a period of 42 days, commencing 24 hours after casting. This assessment was facilitated using dial gauges with a precision of 0.001 mm. The temperature was maintained at 27±2℃, with a relative humidity of 70±5%. Throughout the 42-day duration, the dial gauges consistently provided precise displacement readings, allowing researchers to elucidate the autogenous shrinkage behavior of the concrete. Fig-2: Set up of free autogenous shrinkage test 2.2.1 Compressive Strength To measure the compressive strength of concrete specimens the test is conducted in accordance with IS 516 (Part 1/Sec 1): 2021.The test was conducted on cubical specimens of size 150×150×150 mm after 28 days of curing on compressive strength machineof capacity 2000kN asshown in Fig-3. Fig-3: Compression Strength test setup 3. RESULTS AND DISCUSSION 3.1 Autogenous Shrinkage The relationship between autogenous shrinkage strain and time reveals the trends and comparisons between concrete formulations with and without steel fiber reinforcement over a 42-day period is given in Fig-4 and Fig-5. These visual representations offer a clear understanding of how different types of Steel Fiber Reinforced Concrete (SFRC) perform in reducing autogenous shrinkage in contrast to normal concrete. Notably, both Crimped Steel Fiber Reinforced Concrete (CRSF) and Hooked Ended Steel Fiber Reinforced Concrete (HESF) demonstrate commendable performance in reducing autogenous shrinkage strain when compared to Normal Concrete (NC). Upon closer examination, it becomes evident that among these, CRSF concrete exhibits the highest efficacy. Further scrutiny reveals that within the same fiber type, specifically comparing CRSF0.25(S) to CRSF0.25(L) and HESF0.25(S) to HESF0.25(L) concrete formulations, the results indicate that CRSF0.25(S) and HESF0.25(S) stand out as the most effective in mitigating autogenous shrinkage strain. Fig-4: Comparison of autogenous shrinkage response for various concrete samples (with steel fibers of aspect ratio 60) taken in the study © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 612
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 p-ISSN: 2395-0072 Volume: 10 Issue: 09 | Sep 2023 www.irjet.net 3. CONCLUSIONS Fig-5: Comparison of autogenous shrinkage response for various concrete samples (with steel fibers of aspect ratio 50) taken in the study 3.2 Compressive Strength The compressive strength of steel fiber reinforced concrete cube specimens after 28 days curing was determined through a compression test. The results are presented in Fig- 5. According to the results, adding steel fibers to concrete, whether crimped or hooked ended, often improves the compressive strength. At the same volume fractions, the HESF types appear to have greater increases in compressive strength than their CRSF equivalents. However, there is no linear relationship, and the percentage increase does not grow uniformly as the fiber volume fraction increases. This could be due to a variety of factors, including workability issues, distribution of fibers or other properties of the mix. Fig-6: Effects of shape and aspect Ratio of steel fiber on compressive strength The following conclusions are drawn based on the results of the present study: 1. The addition of both crimped and hooked ended steel fiber to concrete are effective in mitigating autogenous shrinkage. 2. Among both steel fibers, crimped steel fiber is found to be more effective in reducing the shrinkage. 3. Increase in the aspect ratio of the steel fibers lead to a greater reduction in the shrinkage characteristics. 4. Unlike the autogenous shrinkage, the use of hooked end fibers in the concrete is found to be more effective in improving the compressive strength than the crimped fibers. 5. The concrete exhibits better compressive strength with the increase of the fiber length. REFERENCES [1] Bandelj, B., Saje, D., Šušteršič, J., Lopatič, J. and Saje, F. (2011). “Free shrinkage of high performance steel fibre reinforced concrete.” Journal of Testing and Evaluation, 39(2), 166-176. [2] BIS 10262:2019 “Concrete Mix Proportion-Guidelines” Bureau of Indian Standards, New Delhi. [3] BIS 269:2015 (Reviewed In:2020)” Ordinary Portland Cement-Specification (Sixth Revision)” Bureau of Indian Standards, New Delhi [4] BIS 383:2016 “Coarse and Fine Aggregate for concrete- Specification” Bureau of Indian Standards, New Delhi. [5] BIS 456:2000 (Reviewed In 2021) “Plain and reinforced concrete-code of practice (Fourth Revision)” Bureau of Indian Standards, New Delhi. [6] BIS 516 (Part 1/Sec 1):2021 “Hardened Concrete method of test Part 1 Testing of Strength of Hardened Concrete Section 1 Compressive, Flexural and Split Tensile Strength” Bureau of, New Delhi. [7] BS EN 12390-16:2019 “Testing hardened concrete-Part 16: Determination of the shrinkage of concrete “British Standards Institution, 389 Chiswick High Road London W4 4AL UK. [8] Fang, C., Ali, M., Xie, T., Visintin, P., & Sheikh, A. H. (2020). The influence of steel fibre properties on the shrinkage of ultra-high performance fibre reinforced concrete. Construction and Building Materials, 242, 117993. [9] Hansen, W. (2011). Report on early-age cracking. Concrete international, 33(3), 48-51. [10] Ibrahim, I. S., & Bakar, M. C. (2011). Effects on mechanical properties of industrialised steel fibers addition to normal weight concrete. Procedia engineering, 14, 2616-2626. © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 613
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of Engineering and Technology (IRJET) e-ISSN: 2395-0056 p-ISSN: 2395-0072 Volume: 10 Issue: 09 | Sep 2023 www.irjet.net [11] Kang, J., Shen, D., Liu, C., Li, M., Wen, C., & Shi, X. (2023). Early-Age Autogenous Shrinkage and Cracking Risk of 5D Hooked-End Steel Fiber–Reinforced High-Strength Concrete under Uniaxial Restrained Condition. Journal of Materials in Civil Engineering, 35(8), 04023220. [12] Long, W. J., Khayat, K. H., & Xing, F. (2011). Autogenous shrinkage of prestressed self-consolidating concrete. The Open Civil Engineering Journal, 5(1), 116-123. [13] Mahakavi, P., & Chithra, R. (2019). Impact resistance, microstructures and digital image processing on self- compacting concrete with hooked end and crimped steel fiber. Construction and Building Materials, 220, 651- 666. [14] RILEM TC 162-TDF: Test and design methods for steel fibre Reinforced concrete (2002) Design of steel fiber reinforced concrete using the method: principles and applications. Mater Struct 35:262-278. [15] Saje, D., Bandelj, B., Šušteršic, J., Lopatic, J., & Saje, F. (2013). Shrinkage and creep of steel fiber reinforced normal strength concrete. [16] Saje, D., Bandelj, B., Šušteršic, J., Lopatic, J., & Saje, F. (2012). Autogenous and drying shrinkage of fibre reinforced high-performance concrete. Journal of advanced concrete technology, 10(2), 59-73. [17] Shah, S. P., Swartz, S. E., & Ouyang, C. (1995). Fracture mechanics of concrete: applications of fracture mechanics to concrete, rock and other quasi-brittle materials. John Wiley & Sons. [18] Shen, D., Liu, C., Kang, J., Yang, Q., Li, M., Li, C., & Zeng, X. (2022). Early-age autogenous shrinkage and tensile creep of hooked-end steel fiberreinforcedconcrete with different thermal treatment temperatures. Cement and Concrete Composites, 131, 104550. [19] Shen, D., Liu, X., Li, Q., Sun, L., & Wang, W. (2019). Early- age behavior and cracking resistance of high-strength concrete reinforced with Dramix 3D steel fiber. Construction and Building Materials, 196, 307-316. [20] Shetti. MS. (2000), “Concrete Technology Theory and Practice Branches”, Vol. 55. [21] Singh, H. (2016). Steel fiber reinforced concrete: behavior, modelling and design. Springer. [22] Singh, H. (2016). Flexural modelling of steel-fibre- reinforced concrete member with conventional tensile rebars. Proceedings of the Institution of Civil Engineers- Structures and Buildings, 169(1), 54-66. [23] Wang, Y., Jin, H., Demartino, C., Chen, W., & Yu, Y. (2022). Mechanical properties of SFRC: Database construction and model prediction. Case Studies in Construction Materials, 17, e01484. [24] Wu, Z., Shi, C., & Khayat, K. H. (2019). Investigation of mechanical properties and shrinkage of ultra-high performance concrete: Influence of steel fiber content and shape. Composites Part B: Engineering, 174, 107021. [25] Xue, W., Chen, J., Xie, F., & Feng, B. (2018). Orientation of steel fibers in magnetically driven concrete and mortar. Materials, 11(1), 170. [26] Yoo, D. Y., Yoon, Y. S., & Banthia, N. (2015). Predicting the post-cracking behavior of normal-and high-strength steel-fiber-reinforced concrete beams. Construction and Building Materials, 93, 477-485. [27] Zhao, S., Li, C., Zhao, M., & Zhang, X. (2016). Experimental study on autogenous and drying shrinkage of steel fiber reinforced lightweight-aggregate concrete. Advances in Materials Science and Engineering, Volume 2016, Article ID 2589383, 9 pages. [28] Zheng, X., Ji, T., Easa, S. M., Zhang, B., & Jiang, Z. (2019). Tensile basic creep behavior of lightweight aggregate concrete reinforced with steel fiber. Construction and Building Materials, 200, 356-367. [29] Zreiki, J., Bouchelaghem, F., & Chaouche, M. (2010). Early-age behaviour of concrete in massive structures, experimentation and modelling. Nuclear Engineering and Design, 240(10), 2643-2654 BIOGRAPHIES ANSHUL SHARMA M.TECH (Structural Engineering), Guru Nanak Dev Engineering College Ludhiana, Punjab, INDIA HARVINDER SINGH Professor, Department of Civil Engineering, Guru Nanak Dev Engineering College Ludhiana, Punjab, INDIA SAVLEEN TAKKAR Assistant Professor, Department of Civil Engineering, Guru Nanak Dev Engineering College Ludhiana, Punjab, INDIA YUVRAJ SINGH Assistant Professor, Department of Civil Engineering, Guru Nanak Dev Engineering College Ludhiana, Punjab, INDIA © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 614
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