Keep Scaling of the CMOS
Fabrication Process on Resistive
          Component
        to Beyond 22nm
       James M.M. Chu, PhD
          Department of
        Engineering Science
              NCKU
Application Oriented IC Performance
               Needs

              Server   Desktop         Netbook            Smart Phone
                              Laptop             Tablet   Mobile Phone

    High      ☆☆☆         ☆☆☆              ☆☆                  ☆
Performance

Low Active    ☆☆☆          ☆☆             ☆☆☆               ☆☆☆
  Power

Low Leakage     ☆           ☆              ☆☆               ☆☆☆




                                                                         2
Product Spectrum of IC Applications
                    65nm                45nm                32nm                22nm

                                               +22%

                                              High
Leakage Power




                                          Performance                Server /
                                                                     Desktop
                        x10
                                  Standard
                                 Performance                         Notebook

                          x10
                                                                 Netbook
                 Low
                Power                                   Tablet
                                            Smart Phone
                                Mobile Phone

                                  Operation Frequency
                                                                                       3
Future CMOS Scaling Paths




                     From INTEL   4
Contact Max. Resistivity (Ω-cm2)      ITRS Roadmap - Resistivity
                                               MPU Physical Gate length
                                               29nm
                                   1.60E-07                           Contact maximum resistivity for bulk
                                                                      MPU/ASIC (Ohm-cm2)
                                                     27nm
                                                                      Contact maximum resistivity for FDSOI
                                   1.20E-07                           MPU/ASIC (Ohm-cm2)



                                   8.00E-08               24nm

                                                               22nm
                                   4.00E-08
                                                                  20nm
                                                                     18nm

                                   1.00E-11
                                              2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

                                                                   Production Year
                                                                                                                 5
MOSFET Device Structure
       VS                VG           VD



                    LG
                                                        VS        VG        VD
ψ                             W
              Gate
               Tox
                                                   Rc                  VT
                                           Idsat
    Source               Xj   Drain
                L

             Silicon                                         Rs


    MOSFET device structure                        Transistor circuit schematic


                                                                                  6
CMOS Device Resistant Components

                         RC                       Contact
                                                   Plug




                                     Gate


                  RCSD            ROV
                                 RSDE
    Rexternal =           RS/D          Rchannel
    - RC           = Plug contact
    - RCSD         = Silicide, Silicide to S/D contact
    - RSD          = Deep S/D junction
    - RSDE         = S/D Extension
    - ROV          = Accumulation-layer under the gate overlay
                                                                 7
CMOS Resistance Scaling Trend
                      800

                                          Rchannel      Rexternal (Ω-μm)
  Resistance (Ω-μm)   700


                      600


                      500
                                                 Rchannel Rexternal
                                                         at
                      400
                                                   32nm node
                      300


                      200


                      100


                        0
                            90nm   65nm   45nm        32nm        22nm
                                   Technology Node
                                                                           8
External Resistivity Breakdown - nMOS
nMOS Rexternal = 44.5%, Rchannel = 55.5%
                                                                                                        RC (Contact Plug Resistance)
                                                                                                        RCSD (NiSi / Si Interface)
                                                                                                        RS/D (Spreading + Shunt)
                                           RSDE (Spreading + Overlay)        RC (Contact Plug Resistance)
                                                                                                        RSDE (Spreading + Shunt)




                                                                               5%
                                                   16.7 %
                                                                                         16.7 %
                                                                6%




                                                RS/D (Spreading + Overlay)        RCSD (NiSi / Si Interface)




            Rchannel = 44.5%                  RExternal = 55.5%




                                                                                                                                       9
External Resistivity Breakdown - pMOS
pMOS Rexternal = 49.1%, Rchannel = 51.9%
                                                                                             RC (Contact Plug Resistance)
                                                                                             RCSD (NiSi / Si Interface)
                                           RSDE (Spreading + Overlay)      RC (Contact   PlugRS/D (Spreading + Shunt)
                                                                                              Resistance)
                                                                                             RSDE (Spreading + Shunt)
                                                                                     RCSD (NiSi / Si Interface)

                                                                           2.6 %     4.5 %

                                                    22.5 %
                                                                                    19.5 %




                                                                        RS/D (Spreading + Overlay)




             Rchannel = 49.1%                 RExternal = 51.9%




                                                                                                                            10
Silicide Thickness v.s Gate Length
                 40
                 40



                 30   29nm
                 30
Dimension (nm)




                                27nm
Dimension(nm)




                                            24nm
                                                         22nm
                                                                         20nm      18nm
                 20
                 20
                      21nm
                               19.5nm 17.9nm
                                                        16.2nm
                                                                     14.7nm        13nm
                 10
                 10          Silicide thickness for bulk MPU/ASIC (nm)
                             Silicide thickness for bulk MPU/ASIC (nm)
                                                                                  Proposed
                             MPU Physical Gate Length (nm)
                             MPU Physical Gate Length (nm)                      450mm Wafer
                                                                                  Insertion
                 0
                 0
                      2009
                      2009     2010
                               2010         2011
                                            2011         2012
                                                         2012            2013
                                                                         2013      2014
                                                                                   2014       2015
                                                                                              2015

                                             Year of Production
                                             Year of Production


                                                                                                     11
Rcsd v.s Max. Rc Resistivity Scaling
                                              15                                                                           1.80E-07
 Contact silicide sheet resistivity (Ω-cm2)


                                                                                                                           1.60E-07
                                                                                                        18nm




                                                                                                                                      Contact Max. Resistivity (Ω-cm2)
                                              12                                                20nm                       1.40E-07
                                                                                        22nm
                                                                                                                           1.20E-07
                                               9
                                                                                                                           1.00E-07
                                                                                 24nm    MPU Physical Gate length
                                                                                                                           8.00E-08
                                               6
                                                      Contact silicide sheet
                                                      Rs for bulk MPU/ASIC               22nm                              6.00E-08
                                                      (Ohm/sq)
                                                                                                20nm                       4.00E-08
                                               3
                                                      Contact maximum                                    18nm
                                                      resistivity for bulk                                                 2.00E-08
                                                      MPU/ASIC (Ohm-cm2)
                                               0                                                                           0.00E+00
                                                   2009       2010             2011     2012    2013     2014       2015

                                                                               Production Year


                                                                                                                                                                         12
Overview of Silicide Characters in
          Fabrication

                                                      Silicide/
   Silicide                                            Silicon
    Work                                             Interface
  function                                          Passivation




              silicide                 silicide




   Poly Si               Silicide/Silicon          Silicide
  Substrate                 Interface             Thermal
                                SBH               Stability

                                                                  13
KPI for CMOS Fabrication Process
          Technology


           Manufacturability

             Extendibility




                                   14
Summary
• CMOS scaling has three paths and resistive
  component play bigger role after 32nm node.
• The process of Metal Silicide formation shows
  room for extension.
• The process development for 22nm and below
  should fit several KPI for manufacturability
  and extendibility.

Cmos scaling on resistive component 2012

  • 1.
    Keep Scaling ofthe CMOS Fabrication Process on Resistive Component to Beyond 22nm James M.M. Chu, PhD Department of Engineering Science NCKU
  • 2.
    Application Oriented ICPerformance Needs Server Desktop Netbook Smart Phone Laptop Tablet Mobile Phone High ☆☆☆ ☆☆☆ ☆☆ ☆ Performance Low Active ☆☆☆ ☆☆ ☆☆☆ ☆☆☆ Power Low Leakage ☆ ☆ ☆☆ ☆☆☆ 2
  • 3.
    Product Spectrum ofIC Applications 65nm 45nm 32nm 22nm +22% High Leakage Power Performance Server / Desktop x10 Standard Performance Notebook x10 Netbook Low Power Tablet Smart Phone Mobile Phone Operation Frequency 3
  • 4.
    Future CMOS ScalingPaths From INTEL 4
  • 5.
    Contact Max. Resistivity(Ω-cm2) ITRS Roadmap - Resistivity MPU Physical Gate length 29nm 1.60E-07 Contact maximum resistivity for bulk MPU/ASIC (Ohm-cm2) 27nm Contact maximum resistivity for FDSOI 1.20E-07 MPU/ASIC (Ohm-cm2) 8.00E-08 24nm 22nm 4.00E-08 20nm 18nm 1.00E-11 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 Production Year 5
  • 6.
    MOSFET Device Structure VS VG VD LG VS VG VD ψ W Gate Tox Rc VT Idsat Source Xj Drain L Silicon Rs MOSFET device structure Transistor circuit schematic 6
  • 7.
    CMOS Device ResistantComponents RC Contact Plug Gate RCSD ROV RSDE Rexternal = RS/D Rchannel - RC = Plug contact - RCSD = Silicide, Silicide to S/D contact - RSD = Deep S/D junction - RSDE = S/D Extension - ROV = Accumulation-layer under the gate overlay 7
  • 8.
    CMOS Resistance ScalingTrend 800 Rchannel Rexternal (Ω-μm) Resistance (Ω-μm) 700 600 500 Rchannel Rexternal at 400 32nm node 300 200 100 0 90nm 65nm 45nm 32nm 22nm Technology Node 8
  • 9.
    External Resistivity Breakdown- nMOS nMOS Rexternal = 44.5%, Rchannel = 55.5% RC (Contact Plug Resistance) RCSD (NiSi / Si Interface) RS/D (Spreading + Shunt) RSDE (Spreading + Overlay) RC (Contact Plug Resistance) RSDE (Spreading + Shunt) 5% 16.7 % 16.7 % 6% RS/D (Spreading + Overlay) RCSD (NiSi / Si Interface) Rchannel = 44.5% RExternal = 55.5% 9
  • 10.
    External Resistivity Breakdown- pMOS pMOS Rexternal = 49.1%, Rchannel = 51.9% RC (Contact Plug Resistance) RCSD (NiSi / Si Interface) RSDE (Spreading + Overlay) RC (Contact PlugRS/D (Spreading + Shunt) Resistance) RSDE (Spreading + Shunt) RCSD (NiSi / Si Interface) 2.6 % 4.5 % 22.5 % 19.5 % RS/D (Spreading + Overlay) Rchannel = 49.1% RExternal = 51.9% 10
  • 11.
    Silicide Thickness v.sGate Length 40 40 30 29nm 30 Dimension (nm) 27nm Dimension(nm) 24nm 22nm 20nm 18nm 20 20 21nm 19.5nm 17.9nm 16.2nm 14.7nm 13nm 10 10 Silicide thickness for bulk MPU/ASIC (nm) Silicide thickness for bulk MPU/ASIC (nm) Proposed MPU Physical Gate Length (nm) MPU Physical Gate Length (nm) 450mm Wafer Insertion 0 0 2009 2009 2010 2010 2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 Year of Production Year of Production 11
  • 12.
    Rcsd v.s Max.Rc Resistivity Scaling 15 1.80E-07 Contact silicide sheet resistivity (Ω-cm2) 1.60E-07 18nm Contact Max. Resistivity (Ω-cm2) 12 20nm 1.40E-07 22nm 1.20E-07 9 1.00E-07 24nm MPU Physical Gate length 8.00E-08 6 Contact silicide sheet Rs for bulk MPU/ASIC 22nm 6.00E-08 (Ohm/sq) 20nm 4.00E-08 3 Contact maximum 18nm resistivity for bulk 2.00E-08 MPU/ASIC (Ohm-cm2) 0 0.00E+00 2009 2010 2011 2012 2013 2014 2015 Production Year 12
  • 13.
    Overview of SilicideCharacters in Fabrication Silicide/ Silicide Silicon Work Interface function Passivation silicide silicide Poly Si Silicide/Silicon Silicide Substrate Interface Thermal SBH Stability 13
  • 14.
    KPI for CMOSFabrication Process Technology Manufacturability Extendibility 14
  • 15.
    Summary • CMOS scalinghas three paths and resistive component play bigger role after 32nm node. • The process of Metal Silicide formation shows room for extension. • The process development for 22nm and below should fit several KPI for manufacturability and extendibility.