The Constellation Program Team Reaching
Higher and Further
Chris L. Hardcastle
Director - Systems Engineering & Integration
Constellation Program Integration Office
PMC
February 2008
The Constellation Program Team Reaching
                         Higher and Further

A Bold Vision for Space Exploration,           Exploration Strategy Themes
  Authorized by Congress
♦   Complete the International Space Station   ♦ Use the Moon to prepare for future human and
                                                 robotic missions to Mars and other destinations
♦   Safely fly the Space Shuttle until 2010
                                               ♦ Pursue scientific activities to address
♦   Develop and fly the Crew Exploration         fundamental questions about the solar system,
    Vehicle no later than 2014                   the universe, and our place in them
♦   Return to the Moon no later than 2020
                                               ♦ Extend sustained human presence to the moon
♦   Extend human presence across the solar       to enable eventual settlement
    system and beyond
♦   Implement a sustained and affordable       ♦ Expand Earth’s economic sphere to encompass
    human and robotic program                    the Moon and pursue lunar activities with direct
                                                 benefits to life on Earth
♦   Develop supporting innovative
    technologies, knowledge, and               ♦ Strengthen existing and create new global
    infrastructures                              partnerships
♦   Promote international and commercial       ♦ Engage, inspire, and educate the public
    participation in exploration




           Leveraging the capabilities and knowledge of a diverse
          Constellation Program team from throughout NASA and
        industry involves an extraordinary commitment to teamwork
                                                                                           February 2008   2
Constellation Initial Capability (IC)
         Space Station/Low Earth Orbit Mission


                                          Crew of 1 to 6
Low
                                          & Crew Equip/Cargo
Earth
Orbit         ISS orbit
 407 km (220 nm), 51.6º
           Orion




                                                               Service Module
                                                               Expended




                                                                                Direct Entry
                   10 min launch window
                                                                                Landing

EARTH



The Constellation Team has recently completed the baseline
     activities for all requirements for this Architecture
                                                                                               February 2008   3
Initial Capability (IC) Phase Systems

                            LAS

                            Crew Exploration Vehicle (Orion)
                            (Crew Module / Service Module)
                            Spacecraft Adapter
 Instrument Unit
                            Forward Skirt


                            Upper Stage


                            J-2X Upper Stage Engine

                            Interstage
Forward Frustum                                                        EVA
                                                                                         Orion

                            First Stage
                            (5-Segment RSRB)




                   Ares I
                                                             Ground
                                                             Systems
                                                                             Mission Systems

  5 Major Systems comprise this First Phase of Constellation Capability
                                                                                           February 2008   4
Lunar Transportation Capability (LTC)
              Phase Reference Mission
 MOON
                              Vehicles are not to scale.

                                                                                       Ascent Stage
                                Altair Lander                                          Expended
Low Lunar
Orbit
                                Performs LOI




                                                      Earth Departure                    Service
Low                                                   Stage Expended                     Module
Earth                                                                                    Expended
Orbit



                                     LTC currently in Concept
            EDS, LSAM




                        CEV




                                    Development (MCR in June)
                                                                        Direct Entry
                                                                        Landing

 EARTH
                                                                                           February 2008   5
Transition From Requirements Foundation to
         Preliminary Design & DDT&E HW/SW

                  Performing DDT&E Per Plan:
                  ♦   Program DDT&E Phases Established
                       ♦   Time Phased Capability Matured Over Decade Ahead
                  ♦   DDT&E and Operational Manifest Baseline
                       ♦   Development, Qualification, Verification, On-Orbit Validation
                  ♦   Technical Baselines Approved
                       ♦   NGOs, Architecture, Ops Con, Functional Analyses,
                           Requirements, Standards
                  ♦   SDRs/PDRs in Progress
                  ♦   Major Threats/Risk and Mitigations In Place/In Work
                  ♦   Hardware & Software Development in Progress

The Constellation Program Virtually Distributed Nationwide NASA
  & Industry Team has facilitated the Translation of Vision into
   Requirements that are being Incorporated into Designs and
                       DDT&E Hardware
                                                                               February 2008   6
Constellation Leverages Unique Skills and Capabilities
                    Throughout NASA and the Aerospace Industry
                           Ames
                           ♦Lead Thermal Protection System ADP      Glenn
                           ♦Aero-thermal database                   ♦Lead Service Module and Spacecraft
                                                                     Adapter integration
Dryden                     ♦Data Architecture support
                                                                    ♦Flight Test Article “Pathfinder”
♦Lead Abort Flt Test Ops ♦SE&I Support                               fabrication
♦Abort Test Booster procure.                                        ♦SE&I Support
                                                                                                   Goddard
♦Flight Test Article Devt/Integ                                                                    ♦Communications
                                                                                                    Support
         JPL
                                                                                                 ♦SE&I Support
         ♦Thermal Protection
          System support                                                                   Langley
         ♦SE&I Support                                                                     ♦Lead Launch Abort System
                                                                                            integration
  Johnson
                                                                                           ♦Lead landing system ADP
  ♦Lead Crew Module integration
                                                                                           ♦SE&I Support
  ♦Orion Spacecraft Integration
                                                                                       Kennedy
  ♦GFE projects management
                                                                                       ♦Lead Ground processing
  ♦Test Program Integration
                                                    Marshall                           ♦Lead Launch operations
  ♦Lead EVA
                                                    ♦Lead Launch Vehicles              ♦Lead Recovery operations
  ♦Lead Missions Systems/operations
                                                    ♦SE&I Support                      ♦SE&I Support
  ♦SE&I Integration

          Transitioning the Nationwide Team from requirements definition to a focus on
           executing the design and incremental integration/verification of a set of time
                               phased capable integrated systems
                                                                                                           February 2008   7
Transition From Requirements Foundation to
              Preliminary Design & DDT&E HW/SW
As the Constellation Program transitions to Preliminary Design we will continue to
grow the high performance, virtually distributed, Nationwide Team that strives to:
• Recognize People as are our key resource
• Focus on results and never lose sight of our Customers’/Stakeholders’ needs
• Leverage the best of the NASA, other Government Agencies and Industry
     • Overcome cultural, organizational and technical obstacles
• Foster Open, Honest and Frequent Communication
     • Reinforce with a disciplined “Battle Rhythm”
     • Streamline with strategic communication methods and data architecture
     • Integrate both vertically and horizontally
• Develop integrated prioritized plans while being flexible and adaptive
• Build off of world-class technical requirements and the defined verification
methods/means
• Encourage proper checks and balances by embracing the governance model and
independent assessments


 The Constellation Program has demonstrated proven results in it’s
     aggressive formulation as a DDT&E Large-scale Program
                                                                              February 2008   8
Transition From Requirements Foundation to
           Preliminary Design & DDT&E HW/SW
Fundamental Enablers of Success Going Forward:
• Combat “Requirements Creep” and aggressively control/monitor technical,
cost and schedule baselines
• Measure Design Compliance, Innovation, Integration and drive timely
bounding and mitigation of emerging technical risks
• Focus on “The Mission” and the design of all aspects of preparing for and
executing the mission (process and product)
• Refine Time Phase Capability strategy, structure and build up details - flight
systems, ground systems and data architecture
• Plan and Integrate detailed hardware and software incremental
development, integration, qualification, verification and validation at all levels
• Enhance Interface Control Documents and Integrated Hazards
• Preserve Architecture Key Driving Requirements and focus on survivability,
reliability, maintainability, interoperability, interchangeability, supportability
and extensibility to enhance safety and long-term operability/affordability

    Top 4 Program Key Tenets: Crew Safety, Mission Success,
          Program Risk Mitigation and Life Cycle Costs
                                                                                 February 2008   9
NASA’s Exploration Roadmap
                                                 1st Human
                                                 Orion Flight
05   06    07     08   09     10   11     12     13     14     15   16   17   18   19   20     21   22    23   24        25
                                    Initial Orion Capability                                   Lunar Outpost Buildup
                                                                                   7th Human
                    Lunar Robotic Missions                                         Lunar
                                                                                   Landing


                            Science Robotic Missions

                                                                                                    Mars Expedition Design
                Commercial Crew/Cargo for ISS


      Space Shuttle Ops

          Orion Development
                                                                                                        4 Phase
          Orion Development
                                                                                                     Developed for
          Ares II Development
          Ares Development                                                                           Constellation
                                                 Orion Production and Operations
                                                 Orion Production and Operations                       Program
                                                                                                      Highlighted

           Early Design Activity Lunar Lander Altair Development
                                 Lunar Lander Altair Development
                                               Ares V Development
                                               Ares V Development
                                    Earth Departure Stage Development
                                    Earth Departure Stage Development
                                                          Surface Systems Development
                                                          Surface Systems Development
                                                                                                                February 2008   10
Program Manifest Overview In Relation to 4
                                     Time Phased Capability Phases
FY07 FY08            FY09           FY10              FY11           FY12             FY13                  FY14               FY15           FY16           FY17               FY18                   FY19                 FY20
Requirements                                                         Ares I-Y               1           2       3          4          5       6      7       8       9          10          11        12         14        16        18       20
                         Ares I-X
           CxP SDR              CxP PDR                 CxP
           Compl                Comply                  CDRCompl
                                                                                                                                                                                                           13         15        17       19
            LC                    LC                     LC
                                  SRR K/O                                                                                                                                June
                                                                                                                                                                                    Ares V-Y                           2             3        4
            MCR                                          SDR K/O
                                  U/R                    U/R                                                                                                     Ares V                               LSAM 1
                                                                                                                                                                         Dec
                                                                                                                                                                                Lander
        Cx ISS Dsg
                                                                       Cx ISS IOC IP
                                                                                                Cx ISS FOC IP
  Design                                                                                                        Cx ISS Sustainment IP
                         Cx Lunar Xport Dsg
                                                                                                                           Cx Lunar Xport IOC
                                                                                                                                                                         Cx Xport Lunar FOC

                                       Cx Lunar O-Post dsg                                                                                                                                                        Cx Lunar Xport
                                                                                                                3                                 7
             Ares I-X                                 AA-3                            Orion 1                                     5                              9                     11             13         15 Sustainment19
                                                                                                                                                                                                                       17
                        AA-1                 AA-2
                        Max q              Transonic Tumble                                                                                                                                                     Cx Lunar O-Post IOC
                        Abort                Abort    Abort
                                                                           Ares I-Y                 2                  4                  6              8                     10                12         14      16     18    20
           PA-1                     PA-2                                                                                                                                                                                  Cx Lunar
                                                                        High
                                                                     Altitude                                                                                                                                                              Cx
                                                          Mars dsg     Abort


   Development, Qualification
   Flight Testing, Verification, On-Orbit Validation
                                                                                         Initial Operational                                                                        Ares V-Y                1          2             3        4
   Operational Production & Sustainment                                                   Capability (IOC)
                                                                                                               Full Operational
                                                 CxP ISS Phase                                                 Capability (FOC)




                                                                                                                                                                                                       Human Lunar Return
                                                                     CxP Lunar Transport Phase
                                                                                                                                                                                       4 Phase Developed for
    Development, Qualification                                                                                                                                                         Constellation Program
                                                                                 CxP Lunar Outpost Phase                                                                                    Highlighted
    Flight Testing, Verification, On-Orbit Validation
    Operational Production & Sustainment
                                                                                CxP Final Lunar Outpost and Mars Initiation Phase


                                                                                                                                                                                                                           February 2008          11
Transition From Requirements Foundation to
                    Preliminary Design & DDT&E HW/SW
CxP SRRs Complete & SDRs/PDRs in                                              ONE Integrated
  Progress:
                                                                           Requirements Baseline
  Operational concepts baseline                                             being Translated to
                                   Lvl I Reqmts
                                    ORD, O&O,
  Architecture, system and         EARD SEP,
                                     ASR,
                                      CDD                                   Preliminary Designs                                                            Agency
                                                                                                                                                           Army
                                                                                                                                                        Operational
                                                                                                                                                         Validation
  element-level specs baseline                                                                                                                           Validation


  CxP Functional and performance              CARD
                                              Arch to




                                                                                                                                 n
  allocations to systems, elements




                                                                          Re
                                              Systems I/Fs




                                                                                                                             tio
                                                                                                                                          Multi-Element/
                                              Reqmts




                                                                            qu
                                                                                                                                          Multi-Mission




                                                                                                                           i ca
  and subsystems complete                                                                                                                 Verification




                                                                              ire




                                                                                                                        rif
                                                      SRDs & Intra
  Intra- system and element interfaces




                                                                                 me




                                                                                                                      Ve
                                                      Preliminary
                                                      Element I/Fs
                                                         Design
                                                      Reqmts




                                                                                    n




                                                                                                                  &
  described                                                                                                                     System




                                                                                   ts




                                                                                                                  n
                                                                                                                              Integration




                                                                                                             tio
                                                           Prime Item & CI




                                                                                      &
                                                          Prime Item & CI                                                     Verification
  Verification objectives and                               Development
                                                           Specs & ICDs/




                                                                                        De




                                                                                                              a
                                                               Specs




                                                                                                           gr
                                                           IRSs/SRSs
  strategies documented




                                                                                           s



                                                                                                        te
                                                                                          ig


                                                                                                     In
                                                                                                                   Subsystem




                                                                                             n
  Architecture Description Documents                                  Preliminary
                                                                                                                   Integration
                                                                                                                   Verification
                                                                        Design
  baseline
  Design concepts/compliance                                                                             Component                Notional Responsibilities:
                                                                                 CI / CSCIs              Verification
  underway                                                                                                                                   Lvl 0/I
  Progressive Performance                                                                                                                    Lvl II

  assessments integrated and in sync                                                             Build
                                                                                                                                              Lvl III
                                                                                                 Build
                                                                                                                                             Contracting Teams
  Engineering plans published and
  training invoked
  Technical Baseline Sync’d with Cost
                                                ICPR SRR SDR                       PDR            CDR                                                    First
  and Schedule Baselines                                                                                                                                 Mission
  Risks identified w/ mitigation plans                                                                                                                   Set
                                                                                                                                                   February 2008      12
Transition From Requirements Foundation to
               Preliminary Design & DDT&E HW/SW
                      Initial Constellation
ESAS Results            Program Review         CxP SRR                SDR                 PDR              CDR

• High Level Reqmts Developmental             Requirements      Functional            Allocated      Product
• High Level Archit.  Baseline                  Baseline         Baseline             Baseline       Baseline
                              Draft            Baselined Conceptual
                              CARD              CARD       Design           Preliminary           Detail
                                                                              Design              Design
Requirements                                                        CARD
  Analysis                                                        Updated via
                                                                 CxCB Process




                                              Documented and Analyzed Designs for
                                              Assessing Compliance while planning
                                               Integration & Designing the Mission

                                                                    SRDs
                              Draft            Baselined          Updated via
                              SRDs               SRDs             CM Process
Functional Analysis
  and Allocation
                                                                                                    Updated
    Challenge: Not All Systems/Elements                             Initial           Baselined
                                                                                                   Prime Specs
      Matured to the Same Time Line                          Draft Prime Specs       Prime Specs     via Lvl III
                                                                                                   CCB Process
                                                                                                     February 2008   13
Transition From Requirements Foundation to Preliminary Design & DDT&E
             HW/SW - Some Vehicle Accomplishments Since Last PMC…..

                               Orion
                               • Completed Software System Requirements Review September 2007
                               • Orion SDR Complete (8/30) Orion 1st Chute Drop Test (10/18)
                               • Orion PDR Point Of Departure (POD) established (11/1)

                                                               Stack Integration
                                                               •   Completed Software System Requirements Review September 2007
                                                               •   Completed System Definition Review October 2007
                                                               •   Completed over 3,500 hours of wind tunnel tests (~57%)
                                                               •   Incorporated Single Fault Tolerant Avionics Architecture
                                                               •   Implementing Lean/Six Sigma process and product improvements for
                                                                   streamlined operations

                                                                                                     First Stage
Upper Stage                                                                                          •   Prime Contract awarded to ATK August 2007
• Production contract awarded to The Boeing Company                                                  •   Integrated Baseline Review conducted November 2007
  August 2007                                                                                        •   Test of new main parachute for Ares I/I-X September 2007
• Composite interstage material down-select August 2007                                              •   Completion of production sim articles on nozzle Dec 2007
• Completed System Definition Review October 2007                                                    •   Dev Motor 1 commit to fabrication review November 2007
• Installed and initiated checkout on full scale robotic weld tool                                   •   Relocated Booster Deceleration Motors to Aft Skirt
  October 2007
                                                                                                     •   Located Access Door on Frustum
• Successful buckling test of Instrumentation Unit structure
  November 2007
• Common bulkhead material changed to Al 2014



                                        Upper Stage Engine
                                        • Prime Contract awarded to Pratt & Whitney Rocketdyne July 2007;
                                          Integrated Baseline Review conducted October 2007
                                        • Completed Preliminary Design Review August 2007
                                        • Stennis Space Center (SSC) Test Stand A-3 construction initiated August 2007
                                                                                   A-
                                        • Powerpack 1A installed in SSC Stand A-1 September 2007
                                                                                A-
                                        • Changed Nozzle Extension C-C Material from Naxeco to Noveltex (RL-10)
                                                                     C-                                    (RL-
                                        • Incorporated Hydrostatic Bearing in Fuel Turbopump
                                        • Switched to Showerhead-type Main Propellant Valves
                                                      Showerhead-
How We Plan to Return to the Moon
                                        Project Ares

♦ Awesome Year Behind Us In Human
  Space Exploration
   • Space Shuttle
   • International Space Station
   • Constellation
        − Requirements
        − Mission Design
        − Preliminary Systems Designs
        − Initial DDT&E hardware & software tests & analyses

♦ Challenging Year To Come
   • Turning the emphasis on Full Initial Capability
     Preliminary Design and Compliance, ICDs, Integrated
     Hazards, Systems Integration Planning & Mission
     Design
   • Turning up the gain on Lunar Transportation Capability
     Requirements Formulation post LTC Mission Concepts
     Review
   • Begin DDT&E Flight Test Program


                                                               February 2008   15
Thank you for the Opportunity

Dialogue & Questions?




                                Photo by Ron Dantowitz (ron@dantowitz.com)
                                Clay Center Observatory
                                                                   February 2008   16

Chris.hardcastle

  • 1.
    The Constellation ProgramTeam Reaching Higher and Further Chris L. Hardcastle Director - Systems Engineering & Integration Constellation Program Integration Office PMC February 2008
  • 2.
    The Constellation ProgramTeam Reaching Higher and Further A Bold Vision for Space Exploration, Exploration Strategy Themes Authorized by Congress ♦ Complete the International Space Station ♦ Use the Moon to prepare for future human and robotic missions to Mars and other destinations ♦ Safely fly the Space Shuttle until 2010 ♦ Pursue scientific activities to address ♦ Develop and fly the Crew Exploration fundamental questions about the solar system, Vehicle no later than 2014 the universe, and our place in them ♦ Return to the Moon no later than 2020 ♦ Extend sustained human presence to the moon ♦ Extend human presence across the solar to enable eventual settlement system and beyond ♦ Implement a sustained and affordable ♦ Expand Earth’s economic sphere to encompass human and robotic program the Moon and pursue lunar activities with direct benefits to life on Earth ♦ Develop supporting innovative technologies, knowledge, and ♦ Strengthen existing and create new global infrastructures partnerships ♦ Promote international and commercial ♦ Engage, inspire, and educate the public participation in exploration Leveraging the capabilities and knowledge of a diverse Constellation Program team from throughout NASA and industry involves an extraordinary commitment to teamwork February 2008 2
  • 3.
    Constellation Initial Capability(IC) Space Station/Low Earth Orbit Mission Crew of 1 to 6 Low & Crew Equip/Cargo Earth Orbit ISS orbit 407 km (220 nm), 51.6º Orion Service Module Expended Direct Entry 10 min launch window Landing EARTH The Constellation Team has recently completed the baseline activities for all requirements for this Architecture February 2008 3
  • 4.
    Initial Capability (IC)Phase Systems LAS Crew Exploration Vehicle (Orion) (Crew Module / Service Module) Spacecraft Adapter Instrument Unit Forward Skirt Upper Stage J-2X Upper Stage Engine Interstage Forward Frustum EVA Orion First Stage (5-Segment RSRB) Ares I Ground Systems Mission Systems 5 Major Systems comprise this First Phase of Constellation Capability February 2008 4
  • 5.
    Lunar Transportation Capability(LTC) Phase Reference Mission MOON Vehicles are not to scale. Ascent Stage Altair Lander Expended Low Lunar Orbit Performs LOI Earth Departure Service Low Stage Expended Module Earth Expended Orbit LTC currently in Concept EDS, LSAM CEV Development (MCR in June) Direct Entry Landing EARTH February 2008 5
  • 6.
    Transition From RequirementsFoundation to Preliminary Design & DDT&E HW/SW Performing DDT&E Per Plan: ♦ Program DDT&E Phases Established ♦ Time Phased Capability Matured Over Decade Ahead ♦ DDT&E and Operational Manifest Baseline ♦ Development, Qualification, Verification, On-Orbit Validation ♦ Technical Baselines Approved ♦ NGOs, Architecture, Ops Con, Functional Analyses, Requirements, Standards ♦ SDRs/PDRs in Progress ♦ Major Threats/Risk and Mitigations In Place/In Work ♦ Hardware & Software Development in Progress The Constellation Program Virtually Distributed Nationwide NASA & Industry Team has facilitated the Translation of Vision into Requirements that are being Incorporated into Designs and DDT&E Hardware February 2008 6
  • 7.
    Constellation Leverages UniqueSkills and Capabilities Throughout NASA and the Aerospace Industry Ames ♦Lead Thermal Protection System ADP Glenn ♦Aero-thermal database ♦Lead Service Module and Spacecraft Adapter integration Dryden ♦Data Architecture support ♦Flight Test Article “Pathfinder” ♦Lead Abort Flt Test Ops ♦SE&I Support fabrication ♦Abort Test Booster procure. ♦SE&I Support Goddard ♦Flight Test Article Devt/Integ ♦Communications Support JPL ♦SE&I Support ♦Thermal Protection System support Langley ♦SE&I Support ♦Lead Launch Abort System integration Johnson ♦Lead landing system ADP ♦Lead Crew Module integration ♦SE&I Support ♦Orion Spacecraft Integration Kennedy ♦GFE projects management ♦Lead Ground processing ♦Test Program Integration Marshall ♦Lead Launch operations ♦Lead EVA ♦Lead Launch Vehicles ♦Lead Recovery operations ♦Lead Missions Systems/operations ♦SE&I Support ♦SE&I Support ♦SE&I Integration Transitioning the Nationwide Team from requirements definition to a focus on executing the design and incremental integration/verification of a set of time phased capable integrated systems February 2008 7
  • 8.
    Transition From RequirementsFoundation to Preliminary Design & DDT&E HW/SW As the Constellation Program transitions to Preliminary Design we will continue to grow the high performance, virtually distributed, Nationwide Team that strives to: • Recognize People as are our key resource • Focus on results and never lose sight of our Customers’/Stakeholders’ needs • Leverage the best of the NASA, other Government Agencies and Industry • Overcome cultural, organizational and technical obstacles • Foster Open, Honest and Frequent Communication • Reinforce with a disciplined “Battle Rhythm” • Streamline with strategic communication methods and data architecture • Integrate both vertically and horizontally • Develop integrated prioritized plans while being flexible and adaptive • Build off of world-class technical requirements and the defined verification methods/means • Encourage proper checks and balances by embracing the governance model and independent assessments The Constellation Program has demonstrated proven results in it’s aggressive formulation as a DDT&E Large-scale Program February 2008 8
  • 9.
    Transition From RequirementsFoundation to Preliminary Design & DDT&E HW/SW Fundamental Enablers of Success Going Forward: • Combat “Requirements Creep” and aggressively control/monitor technical, cost and schedule baselines • Measure Design Compliance, Innovation, Integration and drive timely bounding and mitigation of emerging technical risks • Focus on “The Mission” and the design of all aspects of preparing for and executing the mission (process and product) • Refine Time Phase Capability strategy, structure and build up details - flight systems, ground systems and data architecture • Plan and Integrate detailed hardware and software incremental development, integration, qualification, verification and validation at all levels • Enhance Interface Control Documents and Integrated Hazards • Preserve Architecture Key Driving Requirements and focus on survivability, reliability, maintainability, interoperability, interchangeability, supportability and extensibility to enhance safety and long-term operability/affordability Top 4 Program Key Tenets: Crew Safety, Mission Success, Program Risk Mitigation and Life Cycle Costs February 2008 9
  • 10.
    NASA’s Exploration Roadmap 1st Human Orion Flight 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Initial Orion Capability Lunar Outpost Buildup 7th Human Lunar Robotic Missions Lunar Landing Science Robotic Missions Mars Expedition Design Commercial Crew/Cargo for ISS Space Shuttle Ops Orion Development 4 Phase Orion Development Developed for Ares II Development Ares Development Constellation Orion Production and Operations Orion Production and Operations Program Highlighted Early Design Activity Lunar Lander Altair Development Lunar Lander Altair Development Ares V Development Ares V Development Earth Departure Stage Development Earth Departure Stage Development Surface Systems Development Surface Systems Development February 2008 10
  • 11.
    Program Manifest OverviewIn Relation to 4 Time Phased Capability Phases FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 FY20 Requirements Ares I-Y 1 2 3 4 5 6 7 8 9 10 11 12 14 16 18 20 Ares I-X CxP SDR CxP PDR CxP Compl Comply CDRCompl 13 15 17 19 LC LC LC SRR K/O June Ares V-Y 2 3 4 MCR SDR K/O U/R U/R Ares V LSAM 1 Dec Lander Cx ISS Dsg Cx ISS IOC IP Cx ISS FOC IP Design Cx ISS Sustainment IP Cx Lunar Xport Dsg Cx Lunar Xport IOC Cx Xport Lunar FOC Cx Lunar O-Post dsg Cx Lunar Xport 3 7 Ares I-X AA-3 Orion 1 5 9 11 13 15 Sustainment19 17 AA-1 AA-2 Max q Transonic Tumble Cx Lunar O-Post IOC Abort Abort Abort Ares I-Y 2 4 6 8 10 12 14 16 18 20 PA-1 PA-2 Cx Lunar High Altitude Cx Mars dsg Abort Development, Qualification Flight Testing, Verification, On-Orbit Validation Initial Operational Ares V-Y 1 2 3 4 Operational Production & Sustainment Capability (IOC) Full Operational CxP ISS Phase Capability (FOC) Human Lunar Return CxP Lunar Transport Phase 4 Phase Developed for Development, Qualification Constellation Program CxP Lunar Outpost Phase Highlighted Flight Testing, Verification, On-Orbit Validation Operational Production & Sustainment CxP Final Lunar Outpost and Mars Initiation Phase February 2008 11
  • 12.
    Transition From RequirementsFoundation to Preliminary Design & DDT&E HW/SW CxP SRRs Complete & SDRs/PDRs in ONE Integrated Progress: Requirements Baseline Operational concepts baseline being Translated to Lvl I Reqmts ORD, O&O, Architecture, system and EARD SEP, ASR, CDD Preliminary Designs Agency Army Operational Validation element-level specs baseline Validation CxP Functional and performance CARD Arch to n allocations to systems, elements Re Systems I/Fs tio Multi-Element/ Reqmts qu Multi-Mission i ca and subsystems complete Verification ire rif SRDs & Intra Intra- system and element interfaces me Ve Preliminary Element I/Fs Design Reqmts n & described System ts n Integration tio Prime Item & CI & Prime Item & CI Verification Verification objectives and Development Specs & ICDs/ De a Specs gr IRSs/SRSs strategies documented s te ig In Subsystem n Architecture Description Documents Preliminary Integration Verification Design baseline Design concepts/compliance Component Notional Responsibilities: CI / CSCIs Verification underway Lvl 0/I Progressive Performance Lvl II assessments integrated and in sync Build Lvl III Build Contracting Teams Engineering plans published and training invoked Technical Baseline Sync’d with Cost ICPR SRR SDR PDR CDR First and Schedule Baselines Mission Risks identified w/ mitigation plans Set February 2008 12
  • 13.
    Transition From RequirementsFoundation to Preliminary Design & DDT&E HW/SW Initial Constellation ESAS Results Program Review CxP SRR SDR PDR CDR • High Level Reqmts Developmental Requirements Functional Allocated Product • High Level Archit. Baseline Baseline Baseline Baseline Baseline Draft Baselined Conceptual CARD CARD Design Preliminary Detail Design Design Requirements CARD Analysis Updated via CxCB Process Documented and Analyzed Designs for Assessing Compliance while planning Integration & Designing the Mission SRDs Draft Baselined Updated via SRDs SRDs CM Process Functional Analysis and Allocation Updated Challenge: Not All Systems/Elements Initial Baselined Prime Specs Matured to the Same Time Line Draft Prime Specs Prime Specs via Lvl III CCB Process February 2008 13
  • 14.
    Transition From RequirementsFoundation to Preliminary Design & DDT&E HW/SW - Some Vehicle Accomplishments Since Last PMC….. Orion • Completed Software System Requirements Review September 2007 • Orion SDR Complete (8/30) Orion 1st Chute Drop Test (10/18) • Orion PDR Point Of Departure (POD) established (11/1) Stack Integration • Completed Software System Requirements Review September 2007 • Completed System Definition Review October 2007 • Completed over 3,500 hours of wind tunnel tests (~57%) • Incorporated Single Fault Tolerant Avionics Architecture • Implementing Lean/Six Sigma process and product improvements for streamlined operations First Stage Upper Stage • Prime Contract awarded to ATK August 2007 • Production contract awarded to The Boeing Company • Integrated Baseline Review conducted November 2007 August 2007 • Test of new main parachute for Ares I/I-X September 2007 • Composite interstage material down-select August 2007 • Completion of production sim articles on nozzle Dec 2007 • Completed System Definition Review October 2007 • Dev Motor 1 commit to fabrication review November 2007 • Installed and initiated checkout on full scale robotic weld tool • Relocated Booster Deceleration Motors to Aft Skirt October 2007 • Located Access Door on Frustum • Successful buckling test of Instrumentation Unit structure November 2007 • Common bulkhead material changed to Al 2014 Upper Stage Engine • Prime Contract awarded to Pratt & Whitney Rocketdyne July 2007; Integrated Baseline Review conducted October 2007 • Completed Preliminary Design Review August 2007 • Stennis Space Center (SSC) Test Stand A-3 construction initiated August 2007 A- • Powerpack 1A installed in SSC Stand A-1 September 2007 A- • Changed Nozzle Extension C-C Material from Naxeco to Noveltex (RL-10) C- (RL- • Incorporated Hydrostatic Bearing in Fuel Turbopump • Switched to Showerhead-type Main Propellant Valves Showerhead-
  • 15.
    How We Planto Return to the Moon Project Ares ♦ Awesome Year Behind Us In Human Space Exploration • Space Shuttle • International Space Station • Constellation − Requirements − Mission Design − Preliminary Systems Designs − Initial DDT&E hardware & software tests & analyses ♦ Challenging Year To Come • Turning the emphasis on Full Initial Capability Preliminary Design and Compliance, ICDs, Integrated Hazards, Systems Integration Planning & Mission Design • Turning up the gain on Lunar Transportation Capability Requirements Formulation post LTC Mission Concepts Review • Begin DDT&E Flight Test Program February 2008 15
  • 16.
    Thank you forthe Opportunity Dialogue & Questions? Photo by Ron Dantowitz (ron@dantowitz.com) Clay Center Observatory February 2008 16