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CHAPTER 1 
INTRODUCTION 
1 
1.1 Background study 
A geodesic sphere is an arrangement of polygons that approximates a true sphere. A 
geodesic dome is a portion of a geodesic sphere. Buildings or roofs have been constructed out of 
geodesic domes that range from 5-100% of a sphere. Domes used for houses are usually arrays 
of triangles that form three-or five-eighths of a geodesic sphere. 
A geometric dome supports itself without needing internal columns or interior load-bearing 
walls. This property makes such structures appealing for use as churches, sports arenas, 
and exhibition halls. The aesthetic appeal of lofty ceilings makes them attractive as homes, and 
full or partial second-story floors are easily suspended halfway up the enclosure without any 
support other than attachment to the dome itself.
2 
1.2 History 
In 1919, seeking a way to build a larger planetarium, German engineer Walter Bauersfeld 
decided to mount movable projectors within a stationary dome. Until that time, planetarium 
domes rotated while external light entered through holes on the dome shell to simulate stars and 
planets. This limited the practical size of the dome and the number of people it could hold. 
Bauersfeld's concept of interior projection would work in a much larger dome. 
Thirty years later, R. Buckminster Fuller, an American architect, engineer, poet, and 
philosopher, independently invented a similar structural system. Following World War II, Fuller 
wanted to design affordable, efficient housing that could be built quickly from mass-produced 
components. Willing to look outside of conventional approaches, Fuller began to work with 
spherical shapes because they enclose a given space with a minimum of surface area. He first 
framed spheres with a network of strips approximating great circles (circles on a sphere with 
centers that coincide with the sphere's center); the strips formed triangles as they crossed one 
another. He called the product a geodesic dome because great circles are known as geodesics 
(from a Greek word meaning earth dividing). Eventually, Fuller began forming spheres from 
hexagons and pentagons and dividing them into triangles for strength and ease of construction. 
In 1953, Fuller used his new system to cover the 93-ft (28-m) diameter courtyard 
surrounded by Ford Motor Company's headquarters building. The building was not designed to 
support the great weight of a traditional dome, but Fuller's creation weighed 95% less. He 
completed the design and construction in only three months. A temporary mast erected in the 
center of the courtyard supported the dome during construction, and the structure was 
incrementally raised and rotated following completion of each new section. The frame consisted 
of 12,000 aluminum struts weighing a total of 1,700 kg that were connected to form triangles and 
then lifted into position and riveted to the growing frame. When the dome was completed, it was 
gently lowered onto mounts that had been installed on the existing building. A clear fiberglass 
panel was installed in each triangle to complete the dome.
In 1954, Fuller received a patent on geodesic domes. During the 1960s and 1970s, an era 
in which unconventionality was prized, geometric domes became popular as an inexpensive way 
for environmentally conscious people to build their own homes. Instructions were widely 
available, but the quality of materials (including such strange choices as paper mache and 
discarded tin cans) and the skill of do-it-yourself builders were inconsistent. Amateur-built 
domes tended to leak when it rained, insufficient use of insulation limited their energy efficiency, 
and inadequate numbers of skylights left interiors dreary. 
Fuller predicted that a million geodesic domes would be built by the mid-1980s, but by 
the early 1990s, estimates placed the worldwide number somewhere between 50,000 and 
300,000. A small but persistent contingent of unconventional homebuilders continues to build 
geodesic dome homes, primarily from kits. However, Newsday reported in 1992 that the majority 
of geodesic dome structures have been built for green-houses, storage sheds, defense shelters, 
and tourist attractions. One of the most recognizable of these is the 165-ft (48-m) diameter 
sphere at Walt Disney World's Epcot Center. Built of composite panels of ethylene plastic and 
aluminum in 1982, the structure houses a ride called Spaceship Earth, a termed coined by Fuller 
himself. 
3 
1.3 Problem statement 
Department of Civil Engineering has an open space that has the potential to be turned 
into an interesting landscape area. To overcome this problem, our group decided to build a 
greenhouse by using Geodesic Dome as the structure design. A garden can be created in the 
garden house to make our department more attractive. 
The first geodesic dome built was using wood as the strut and PVC pipe as the hub joint. 
The life span for the dome was short because the material used was not suitable to be exposed at 
an open space. Example, they used wood as the strut. The wood decayed due to the changes of 
weather (raining and sunny).
4 
1.4 Objectives 
The objectives of this research are: 
1. To construct a garden house using Geodesic Dome as the structure with 6.5 meter 
diameter. 
2. To create custom made joint hubs suitable with the geodesic dome design. 
3. To construct a gardenhouse using Geodesic Dome design using aluminium as its main 
structure. 
1.5 Scope of the research 
The scopes of research of this research are: 
1. Constructing the structure of the geodesic dome by connecting the struts together using 
custom-made hub joints. 
2. Create a hub joint design suitable with the strut material used. 
3. Determination of materials, apparatus and method suitable to construct the geodesic 
dome.

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Chapter 1 introduction (Industrial Training Report)

  • 1. CHAPTER 1 INTRODUCTION 1 1.1 Background study A geodesic sphere is an arrangement of polygons that approximates a true sphere. A geodesic dome is a portion of a geodesic sphere. Buildings or roofs have been constructed out of geodesic domes that range from 5-100% of a sphere. Domes used for houses are usually arrays of triangles that form three-or five-eighths of a geodesic sphere. A geometric dome supports itself without needing internal columns or interior load-bearing walls. This property makes such structures appealing for use as churches, sports arenas, and exhibition halls. The aesthetic appeal of lofty ceilings makes them attractive as homes, and full or partial second-story floors are easily suspended halfway up the enclosure without any support other than attachment to the dome itself.
  • 2. 2 1.2 History In 1919, seeking a way to build a larger planetarium, German engineer Walter Bauersfeld decided to mount movable projectors within a stationary dome. Until that time, planetarium domes rotated while external light entered through holes on the dome shell to simulate stars and planets. This limited the practical size of the dome and the number of people it could hold. Bauersfeld's concept of interior projection would work in a much larger dome. Thirty years later, R. Buckminster Fuller, an American architect, engineer, poet, and philosopher, independently invented a similar structural system. Following World War II, Fuller wanted to design affordable, efficient housing that could be built quickly from mass-produced components. Willing to look outside of conventional approaches, Fuller began to work with spherical shapes because they enclose a given space with a minimum of surface area. He first framed spheres with a network of strips approximating great circles (circles on a sphere with centers that coincide with the sphere's center); the strips formed triangles as they crossed one another. He called the product a geodesic dome because great circles are known as geodesics (from a Greek word meaning earth dividing). Eventually, Fuller began forming spheres from hexagons and pentagons and dividing them into triangles for strength and ease of construction. In 1953, Fuller used his new system to cover the 93-ft (28-m) diameter courtyard surrounded by Ford Motor Company's headquarters building. The building was not designed to support the great weight of a traditional dome, but Fuller's creation weighed 95% less. He completed the design and construction in only three months. A temporary mast erected in the center of the courtyard supported the dome during construction, and the structure was incrementally raised and rotated following completion of each new section. The frame consisted of 12,000 aluminum struts weighing a total of 1,700 kg that were connected to form triangles and then lifted into position and riveted to the growing frame. When the dome was completed, it was gently lowered onto mounts that had been installed on the existing building. A clear fiberglass panel was installed in each triangle to complete the dome.
  • 3. In 1954, Fuller received a patent on geodesic domes. During the 1960s and 1970s, an era in which unconventionality was prized, geometric domes became popular as an inexpensive way for environmentally conscious people to build their own homes. Instructions were widely available, but the quality of materials (including such strange choices as paper mache and discarded tin cans) and the skill of do-it-yourself builders were inconsistent. Amateur-built domes tended to leak when it rained, insufficient use of insulation limited their energy efficiency, and inadequate numbers of skylights left interiors dreary. Fuller predicted that a million geodesic domes would be built by the mid-1980s, but by the early 1990s, estimates placed the worldwide number somewhere between 50,000 and 300,000. A small but persistent contingent of unconventional homebuilders continues to build geodesic dome homes, primarily from kits. However, Newsday reported in 1992 that the majority of geodesic dome structures have been built for green-houses, storage sheds, defense shelters, and tourist attractions. One of the most recognizable of these is the 165-ft (48-m) diameter sphere at Walt Disney World's Epcot Center. Built of composite panels of ethylene plastic and aluminum in 1982, the structure houses a ride called Spaceship Earth, a termed coined by Fuller himself. 3 1.3 Problem statement Department of Civil Engineering has an open space that has the potential to be turned into an interesting landscape area. To overcome this problem, our group decided to build a greenhouse by using Geodesic Dome as the structure design. A garden can be created in the garden house to make our department more attractive. The first geodesic dome built was using wood as the strut and PVC pipe as the hub joint. The life span for the dome was short because the material used was not suitable to be exposed at an open space. Example, they used wood as the strut. The wood decayed due to the changes of weather (raining and sunny).
  • 4. 4 1.4 Objectives The objectives of this research are: 1. To construct a garden house using Geodesic Dome as the structure with 6.5 meter diameter. 2. To create custom made joint hubs suitable with the geodesic dome design. 3. To construct a gardenhouse using Geodesic Dome design using aluminium as its main structure. 1.5 Scope of the research The scopes of research of this research are: 1. Constructing the structure of the geodesic dome by connecting the struts together using custom-made hub joints. 2. Create a hub joint design suitable with the strut material used. 3. Determination of materials, apparatus and method suitable to construct the geodesic dome.