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Oil & Gas WellOil & Gas Well
CementationCementation
Oil Well cementing is the process of mixing a slurry of
cement and water and displacing it down the casing,
tubing or drill pipe to a pre specified point in the well
Primary cementing  Casing Cementation
The cementing takes place soon after the lowering of
casing is called primary cementation.
Secondary cementing 
Any other operations where cement is pumped in a
well either during drilling operation or in production
phase
Cementation
Primary Cementation
Q. Why we need to pump cement in a well?
• An oil/gas well is completed in stages.
• Each stage is secured /completed by lowering a
suitable size steel pipe (casing).
• The casing pipes are held in its position by an adequate
length of cement bond between pipe and annulus.
• Cement is mixed with water to form a cement slurry of
desired density and pumped into the pipe and displaced
in the annulus between casing and open hole.
Main Functions
• Bond and support the casing
• Protect the casing from corrosion.
• Protect the casing from shock loads
• Sealing-off problematic zones.
• Restrict fluid movement between formations
High Press Gas
Fresh Water
Gas
Oil
Water
Oil
Surface Casing
Intermediate Casing
Production Casing
Conductor Casing
PRIMARY CEMENTING
1. Single stage cementation
2. Multi stage cementation
3. Liner cementation
Primary Cementing Techniques
Single Stage Cementing
It is the Most common technique
Normally accomplished by pumping one batch of
cement down the casing between two rubber plugs.
The bottom plug is placed in the casing, followed by
cement slurry.
When the batch of cement has been pumped into the
casing, a top plug is released.
The top plug is pumped down until it lands on the top
of float collar, thus completing the cement job.
Float Shoe
Float collar
Bottom Plug
Top Plug
Centralizers
Cement Slurry
Well Fluid (Mud)
Pre-flush/ Spacer
Float CollarGuide Shoe
Rubber Plugs
Centralizers
Stage Cementation: Reasons
a.Down hole formations unable to support hydrostatic
pressure exerted by a long column of cement
b.To cement wells having two or more zones of interest
separated by long intervals
c.Limitations of cementing equipments
d.Cementing of high pressure gas zones & water
producing horizons.
Stage Cementation
Stage Collar for
Multi-stage Cementation
9-5/8” C/Shoe (3000
M)
7” Shoe (4000 M)
Liner Cementation
A liner is a standard string of casing, which does not
extend all the way to surface, but is hung off inside the
previous casing string.
Post Job Consideration
Waiting on cement
Compressive strength
500psi Resuming drilling
2000psi Perforation
Any Cementing operation other than Primary
Cementing Operation (Casing/ Liner Cementation)
is referred to as “Secondary Cementation”
Types:
 Plug Cementing
 Squeeze Cementing
Secondary Cementation
A cement plug of a specified length is placed across
a selected interval in an open or a cased hole. The
cement is normally pumped through open-ended drill
pipe or tubing.
Reasons for setting a cement
1. To stop lost circulation during drilling.
2. Directional drilling and side tracking.
3. To plug back a depleted zone.
4. Abandonment.
Technique: Balance Plug Method
The most common remedial method used
The slurry is forced by pressure to a specified
point in the annulus to cause a seal at the
point of squeeze.
CLASSIFICATION BY PRESSURE
1. LOW PRESSURE SQUEEZING.
2. HIGH PRESSURE SQUEEZING.
SQUEEZING TECHNIQUES
1. BRADENHEAD.
2. PACKER SQUEEZE.
Squeeze Techniques
Squeeze with Packer (Cement Retainer)
Squeezing Techniques
2.High Pressure squeezing
Injection press > Formation fracture press
1.Low Pressure Squeezing
Injection press < Formation fracture press
Injection press =
Hydrostatic head of the existing fluid + Pressure
applied on the surface
Applications :
1. Supplement a faulty primary cement job.
2. Reduce water/oil, water/gas, or gas/oil ratio.
3. Repair casing leaks.
4. Stop lost circulation in open hole while drilling.
5. Supplement primary cement around a liner by
squeezing the top of the liner (during primary
cementation)
6. Sealing leakage of the liner top (in case of failure
after primary cementation).
7. Abandonment of single zones.
RE-CEMENT SQUEEZE
CHANNEL SQUEEZING
CASING SPLIT
LINER SQUEEZE
• Cementing is one of the most important operation in
drilling & producing a well.
• Cement operation is a “one shot” process with no
second chance, unlike mud is run as a dynamic,
continuously changing process.
• The success of a cementing operation is affected by
many factors.
• Everything, therefore, needs to be done to ensure that
the first attempt is the very best possible job.
Summery
It is very critical to conduct a
successful primary cement jobs
to achieve well integrity
-: T H A N K
S :-

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Cementation

  • 1. Oil & Gas WellOil & Gas Well CementationCementation
  • 2. Oil Well cementing is the process of mixing a slurry of cement and water and displacing it down the casing, tubing or drill pipe to a pre specified point in the well Primary cementing  Casing Cementation The cementing takes place soon after the lowering of casing is called primary cementation. Secondary cementing  Any other operations where cement is pumped in a well either during drilling operation or in production phase Cementation
  • 3. Primary Cementation Q. Why we need to pump cement in a well? • An oil/gas well is completed in stages. • Each stage is secured /completed by lowering a suitable size steel pipe (casing). • The casing pipes are held in its position by an adequate length of cement bond between pipe and annulus. • Cement is mixed with water to form a cement slurry of desired density and pumped into the pipe and displaced in the annulus between casing and open hole.
  • 4. Main Functions • Bond and support the casing • Protect the casing from corrosion. • Protect the casing from shock loads • Sealing-off problematic zones. • Restrict fluid movement between formations
  • 5. High Press Gas Fresh Water Gas Oil Water Oil Surface Casing Intermediate Casing Production Casing Conductor Casing PRIMARY CEMENTING
  • 6. 1. Single stage cementation 2. Multi stage cementation 3. Liner cementation Primary Cementing Techniques
  • 7. Single Stage Cementing It is the Most common technique Normally accomplished by pumping one batch of cement down the casing between two rubber plugs. The bottom plug is placed in the casing, followed by cement slurry. When the batch of cement has been pumped into the casing, a top plug is released. The top plug is pumped down until it lands on the top of float collar, thus completing the cement job.
  • 8. Float Shoe Float collar Bottom Plug Top Plug Centralizers Cement Slurry Well Fluid (Mud) Pre-flush/ Spacer
  • 12. Stage Cementation: Reasons a.Down hole formations unable to support hydrostatic pressure exerted by a long column of cement b.To cement wells having two or more zones of interest separated by long intervals c.Limitations of cementing equipments d.Cementing of high pressure gas zones & water producing horizons.
  • 15. 9-5/8” C/Shoe (3000 M) 7” Shoe (4000 M) Liner Cementation A liner is a standard string of casing, which does not extend all the way to surface, but is hung off inside the previous casing string.
  • 16. Post Job Consideration Waiting on cement Compressive strength 500psi Resuming drilling 2000psi Perforation
  • 17. Any Cementing operation other than Primary Cementing Operation (Casing/ Liner Cementation) is referred to as “Secondary Cementation” Types:  Plug Cementing  Squeeze Cementing Secondary Cementation
  • 18. A cement plug of a specified length is placed across a selected interval in an open or a cased hole. The cement is normally pumped through open-ended drill pipe or tubing. Reasons for setting a cement 1. To stop lost circulation during drilling. 2. Directional drilling and side tracking. 3. To plug back a depleted zone. 4. Abandonment.
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  • 24. The most common remedial method used The slurry is forced by pressure to a specified point in the annulus to cause a seal at the point of squeeze.
  • 25. CLASSIFICATION BY PRESSURE 1. LOW PRESSURE SQUEEZING. 2. HIGH PRESSURE SQUEEZING. SQUEEZING TECHNIQUES 1. BRADENHEAD. 2. PACKER SQUEEZE.
  • 27. Squeeze with Packer (Cement Retainer)
  • 28. Squeezing Techniques 2.High Pressure squeezing Injection press > Formation fracture press 1.Low Pressure Squeezing Injection press < Formation fracture press Injection press = Hydrostatic head of the existing fluid + Pressure applied on the surface
  • 29. Applications : 1. Supplement a faulty primary cement job. 2. Reduce water/oil, water/gas, or gas/oil ratio. 3. Repair casing leaks. 4. Stop lost circulation in open hole while drilling. 5. Supplement primary cement around a liner by squeezing the top of the liner (during primary cementation) 6. Sealing leakage of the liner top (in case of failure after primary cementation). 7. Abandonment of single zones.
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  • 39. • Cementing is one of the most important operation in drilling & producing a well. • Cement operation is a “one shot” process with no second chance, unlike mud is run as a dynamic, continuously changing process. • The success of a cementing operation is affected by many factors. • Everything, therefore, needs to be done to ensure that the first attempt is the very best possible job. Summery
  • 40. It is very critical to conduct a successful primary cement jobs to achieve well integrity -: T H A N K S :-