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Causes of Bread Staling
Mwove, Johnson Kyalo,
M.Sc. Food Science
Egerton University
Dairy and Food Science and Technology Department
1
Food Science Seminars 13th April 2014
INTRODUCTION
Bread staling is a complicated process that
involves loss of aroma, changes in mouth
feel, loss of crumb softness and development
of crumbliness.
It is a term which indicates decreasing
consumer acceptance of bakery products
caused by changes in crumb other than those
resulting from spoilage organisms
2
INTRODUCTION
Bread staling is a complex phenomenon that
originates from multiple physico-chemical
events (amylopectin retrogradation, water loss
and redistribution and gluten-starch
interactions and gluten transformations) that
are not yet completely elucidated.
(Curti, et al, 2011)
3
INTRODUCTION
It is usually characterized by
loss of aroma,
changes in mouth feel,
development of crumbliness.
toughening of the crust,
firming of the crumb,
loss of moisture and flavor,
loss in product freshness
4
Theories explaining bread staling
The main causes of bread staling are thought
to be:
starch retrogradation
water migration and redistribution
Protein-starch interaction
Gluten transformations *
5
Starch retrogradation
Retrogradation is a reaction that takes place in
gelatinized starch when the amylose and
amylopectin chains realign themselves causing
the dissolved starch difficult to re-dissolve.
Starch undergoes swelling or gelatinization
when heated in the presence of water
– Starch gelatinization
6
Starch retrogradation
Starch paste consists of amylose and
amylopectin. Amylose has greater tendencies
to gelatinize faster than amylopectin.
Amylose thus retrogrades faster.
When cooling begins, starch reorganizes itself
to achieve the crystalline structure it had
before.
7
Starch retrogradation
Due to this realignment, crumb firming
occurs.
When staling is measured as hardness
increase and increase in starch retrogradation,
it increases along the storage period.
(Barcenas and Rosell 2006)
Incorporation of water in the starch crystalline
structure occurs further reducing the moisture
content of the crumb.
8
Water migration and Redistribution
The migration of water in cellular solid
foods during storage has been found to
cause loss of crispness.
Migration of water occurs within bread and
from bread to the environment causing
bread to firm.
9
Water migration and Redistribution
When bread is stored with crust;
Water migrates from crumb to the crust
The crumb firms
Loss of crispiness
The crumb moisture content and water
activity decreased
Decrease in freezable water
10
Water migration and Redistribution
When bread is stored without crust;
Moisture content remain relatively the same
No water migration occurs when crust is
absent
Less firming occurs
No change in total and freezable
water
(Baik & Chinachoti, 2000).
11
Water migration and Redistribution
Decrease in crumb moisture is caused by
Incorporation of water into the starch crystalline
structure
Loss of water to the surrounding environment
Moisture migration from crumb to crust reduces
the level of plasticizing water of the biopolymer
networks and contributes to crumb firmness at
longer storage times.
12
Water migration and Redistribution
Why the moisture migrates to the crust
from the crumb remains unexplained!
The crust undergoes retro gradation to a larger
extend than the crumb.
Increasing moisture content of bread does not
always result in softer breads (Piazza & Masi,
1995)
It is better to prevent bread staling by preventing
moisture loss from the bread than increasing the
moisture content of bread.
13
Protein-starch interaction
Bread firmness is thought to result from glucan chains
of partially leached amylose and amylopectin attached
to swollen starch granules forming hydrogen bonds with
other starch granules and, to a smaller extent, with
gluten fibrils.
The distribution of water is shifted from gluten to
starch, thereby changing the nature of the gluten
network during starch retro gradation.
(Gray & Bemiller, 2003)
14
Gluten transformation
Gluten is the composite of a gliadin and a glutenin,
which is conjoined with starch in the endosperm of
various grass-related grains.
There is considerable uncertainty about the role of
protein in bread staling.
One of the main problems with gluten-free breads is
their texture and their rapid staling.
15
Gluten transformation
High protein breads shows lower extent of retro
gradation and hence staling.
Waxy wheat flour blends have been also found with
the ability to retard staling of breads.
Protein is thought to retarded bread staling by diluting
starch and hence reducing starch retrogradation.
Addition of bacterial protease to sourdough has been
found to increase bread firmness and staling
indicating that proteins actually are important in
retarding bread staling.
16
Prevention of staling
Enzymes – Heat stable Alpha Amylases
Shortenings
Emulsifiers- Surface active agents
Reheating - Temperature 70-80 Degrees C
Packaging
Soy addition
Malting and Fermentation
Incorporation of high fiber flour
17
CONCLUSION
Minimal gelatinization takes place in the oven
and thus minimal retrogradation would be
expected to occur in bread.
Water moves from the crumb to the crust
when the crust is present and it does not move
at all when the crust is removed.
The effect of gluten in bread staling needs
further clarification.
18
CONCLUSION
Proofing- the final dough rise contributes to the
structure of the crumb and therefore it has some
contribution on bread staling.
Staling of baked products is always unacceptable to
the consumer
It adds losses to the bakery since stale bread is not
fit for sale.
For this reason, a solution to the bread staling
problem is of urgent importance.
19
Thanks for listening
20

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Causes of bread staling

  • 1. Causes of Bread Staling Mwove, Johnson Kyalo, M.Sc. Food Science Egerton University Dairy and Food Science and Technology Department 1 Food Science Seminars 13th April 2014
  • 2. INTRODUCTION Bread staling is a complicated process that involves loss of aroma, changes in mouth feel, loss of crumb softness and development of crumbliness. It is a term which indicates decreasing consumer acceptance of bakery products caused by changes in crumb other than those resulting from spoilage organisms 2
  • 3. INTRODUCTION Bread staling is a complex phenomenon that originates from multiple physico-chemical events (amylopectin retrogradation, water loss and redistribution and gluten-starch interactions and gluten transformations) that are not yet completely elucidated. (Curti, et al, 2011) 3
  • 4. INTRODUCTION It is usually characterized by loss of aroma, changes in mouth feel, development of crumbliness. toughening of the crust, firming of the crumb, loss of moisture and flavor, loss in product freshness 4
  • 5. Theories explaining bread staling The main causes of bread staling are thought to be: starch retrogradation water migration and redistribution Protein-starch interaction Gluten transformations * 5
  • 6. Starch retrogradation Retrogradation is a reaction that takes place in gelatinized starch when the amylose and amylopectin chains realign themselves causing the dissolved starch difficult to re-dissolve. Starch undergoes swelling or gelatinization when heated in the presence of water – Starch gelatinization 6
  • 7. Starch retrogradation Starch paste consists of amylose and amylopectin. Amylose has greater tendencies to gelatinize faster than amylopectin. Amylose thus retrogrades faster. When cooling begins, starch reorganizes itself to achieve the crystalline structure it had before. 7
  • 8. Starch retrogradation Due to this realignment, crumb firming occurs. When staling is measured as hardness increase and increase in starch retrogradation, it increases along the storage period. (Barcenas and Rosell 2006) Incorporation of water in the starch crystalline structure occurs further reducing the moisture content of the crumb. 8
  • 9. Water migration and Redistribution The migration of water in cellular solid foods during storage has been found to cause loss of crispness. Migration of water occurs within bread and from bread to the environment causing bread to firm. 9
  • 10. Water migration and Redistribution When bread is stored with crust; Water migrates from crumb to the crust The crumb firms Loss of crispiness The crumb moisture content and water activity decreased Decrease in freezable water 10
  • 11. Water migration and Redistribution When bread is stored without crust; Moisture content remain relatively the same No water migration occurs when crust is absent Less firming occurs No change in total and freezable water (Baik & Chinachoti, 2000). 11
  • 12. Water migration and Redistribution Decrease in crumb moisture is caused by Incorporation of water into the starch crystalline structure Loss of water to the surrounding environment Moisture migration from crumb to crust reduces the level of plasticizing water of the biopolymer networks and contributes to crumb firmness at longer storage times. 12
  • 13. Water migration and Redistribution Why the moisture migrates to the crust from the crumb remains unexplained! The crust undergoes retro gradation to a larger extend than the crumb. Increasing moisture content of bread does not always result in softer breads (Piazza & Masi, 1995) It is better to prevent bread staling by preventing moisture loss from the bread than increasing the moisture content of bread. 13
  • 14. Protein-starch interaction Bread firmness is thought to result from glucan chains of partially leached amylose and amylopectin attached to swollen starch granules forming hydrogen bonds with other starch granules and, to a smaller extent, with gluten fibrils. The distribution of water is shifted from gluten to starch, thereby changing the nature of the gluten network during starch retro gradation. (Gray & Bemiller, 2003) 14
  • 15. Gluten transformation Gluten is the composite of a gliadin and a glutenin, which is conjoined with starch in the endosperm of various grass-related grains. There is considerable uncertainty about the role of protein in bread staling. One of the main problems with gluten-free breads is their texture and their rapid staling. 15
  • 16. Gluten transformation High protein breads shows lower extent of retro gradation and hence staling. Waxy wheat flour blends have been also found with the ability to retard staling of breads. Protein is thought to retarded bread staling by diluting starch and hence reducing starch retrogradation. Addition of bacterial protease to sourdough has been found to increase bread firmness and staling indicating that proteins actually are important in retarding bread staling. 16
  • 17. Prevention of staling Enzymes – Heat stable Alpha Amylases Shortenings Emulsifiers- Surface active agents Reheating - Temperature 70-80 Degrees C Packaging Soy addition Malting and Fermentation Incorporation of high fiber flour 17
  • 18. CONCLUSION Minimal gelatinization takes place in the oven and thus minimal retrogradation would be expected to occur in bread. Water moves from the crumb to the crust when the crust is present and it does not move at all when the crust is removed. The effect of gluten in bread staling needs further clarification. 18
  • 19. CONCLUSION Proofing- the final dough rise contributes to the structure of the crumb and therefore it has some contribution on bread staling. Staling of baked products is always unacceptable to the consumer It adds losses to the bakery since stale bread is not fit for sale. For this reason, a solution to the bread staling problem is of urgent importance. 19