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‘CABLES’ IN LIGHTWEIGHT
                                        AND
                                        MEMBRANE STRUCTURE
                                        AR.SUVARNA LELE
                                        ER.SHIREESH PATIL
                                        CHAUGULE PATIL CONSULTANTS
                                        PVT. LTD




Guimarães, Portugal – 21-23 July 2010
MEMBRANE’S IN LIGHT WEIGHT
         AND MEMBRANE STRUCTURES
         AR.SUVARNA LELE ER.SHIRISH PATIL




           ‘CABLES’
IN LIGHT WEIGHT MEMBRANE
STRUCTURES
MEMBRANE’S IN LIGT WEIGHT AND ME
                                STRUCTURES
                                AR SUVARNA LELE.ER -SHIRISH PATIL
Introduction

   This paper takes a general preview of an application of cables in Lightweight
 membrane structures right from its design to installation.
   The paper accounts for the types of cable net structures, structure of the
 cables and their applications.
   This paper considers the various fixing elements at the junctions of the
 structural members of cable membrane construction and the termination of
 the cables.
   It talks about general problems dealt with by cables membrane structures.
   It describes the various possibilities of anchoring the cable structures to
 ground.
In physics, tension is the magnitude of the pulling force exerted
by a string, cable, chain, or similar object. It is the opposite of
compression. As tension is a force, it is measured in Newton's




Tensile strength (σUTS or SU ) is indicated by the maxima of
a stress-strain curve and, in general, indicates when necking
will occur.
DESIGN OF TENSILE STRUCTURE AND TENSILE STRENGTH
 Tensile strength, along with elastic modulus and corrosion resistance, is an
 important parameter of engineering materials used in structures and
 mechanical devices.




Tensile Strength is an intensive property, its value does not depend on
the size of the test specimen. It is, however, dependent on the
preparation of the specimen and the temperature of the test environment
and material.
MEMBRANE’S IN LIGHT WEIGHT AND
                                  MEMBRANE’S IN LIGT WEIGHT
                                AND MEMBRANE STRUCTURES
                                  MEMBRANE STRUCTURES
                                AR.SUVARNA LELE ER.SHIRISH PATIL



Structural Principle:
Air pressure is used to support and force in all directions. This force is used to
support the fabric. The cables do not support the fabric, but hold it down. The
fabric is attached to the cables in panels resulting in a hybrid membrane. The
hybrid membrane transfers the stresses from the fabric to the cables. The cables
are attached to a compression ring, which resists the uplifting forces.

Types:
The two basic types of air supported structures are HIGH PROFILE and LOW.
PROFILE refers to the height to the structure relative to its span. High profile
structures are typically used for temporary or storage facilities and are often
free standing, which means they have no foundation upon which they rest. Low
profile structures are used to span long distances such as sports stadiums, also
low profile structures tend to be placed upon a building rather then the ground
itself, thus being used as roofs. This is due to the forces involved in supported the
structure.
MEMBRANE’S IN LIGT WEIGHT AND
                  MEMBRANE STRUCTURES
                  AR.SUVARNA LELE ER.SHIRISH PATIL

ORIGINAL TENSILE STRUCTURES-TENTS
SIMPLE MATHEMATICS OF CABLES




 a)Beam                                  b)Cable
               Displacements Of Beam And Cable Structures.
One of the main characteristics of cable-membrane structures that they have no
stiffness against loading perpendicular to the line of the cable or the surface of the
membrane. The large displacements result in a significant change of the geometry
and therefore lead to a geometrically non-linear design and analysis procedure.
The stiffness of a cable-membrane structure can be increased in two ways: using
special geometry (for example increasing the sagging height) or using prestressing.
Furthermore the structural behaviour of cable-membrane structures can be
characterized by the following equation:
T1/R1+T2/R2=F
T1 and T2…..Internal forces in membrane.
R1 and R2 ….Radii of principal Curvature
F=External load
MEMBRANE’S IN LIGT WEIGHT AND
                             MEMBRANE STRUCTURES
                             AR.SUVARNA LELE ER.SHIRISH PATIL

Russian engineer Vladimir Shukhov was one of the first to develop
practical calculations of stresses and deformations of tensile structures,
shells and membranes.




Structures exhibition pavilions for the
Nizhny Novgorod Fair of 1896, covering
the area of 27,000 mts2.
MEMBRANE’S IN LIGT WEIGHT AND
                                    MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE ER.SHIRISH PATIL

  TYPES OF TENSILE STRUCTURES
Cable net structures are for covering large unsupported spans. Cables are used as
support members to the covered membrane and usually fixed to the ground by
anchoring. The type and size of cables would depend upon the load conditions.
Cable supported Structures:                     Cable stayed structures
Here the tensile loads are transferred into     Cables stabilize compression members
adjoining structures. They generate large       (ex. typical light weight canopy with
lateral loads and may require additional        masts and cable tie backs) and serve
reinforcement in existing structure .Steel      only as tension members. Cables may
cablesare effective members of the roof         only be used to suspend the
structure itself,the cables themselves resist   structure,which would tranmit the
the various external loads.                     tensile forces to appropriate anchorages
MEMBRANE’S IN LIGHT WEIGHT
                                  AND MEMBRANE STRUCTURES
                                   AR.SUVARNA LELE ER.SHIRISH PATIL

CABLE-NET CONSRTUCTIONS
1.The constructional elements are steel pylons, steel cable networks, steel or
wooden grids, and roof coverings of acrylic glass or translucent, plastic-reinforced
sheeting.
2.Cables are fastened into the edges of the steel network, and are laid over pin-
jointed and usually obliquely positioned steel supports, and then anchored.
3.Cable net structures are for covering large unsupported spans with considerable
ease.
MEMBRANE’S IN LIGHT WEIGHT
                                   AND MEMBRANE STRUCTURES
                                  AR.SUVARNA LELE ER.SHIRISH PATIL

  SOME TECHNICAL DEFINATIONS
Boss Plate – Doughnut-shaped plate attached to a cable ear plate to reinforce the
pinhole and allow a thinner plate.
Cable Cuff – Edge treatment in which the fabric is folded over on itself to form a
pocket in which a catenary cable can be installed.
Cable Fitting – Device attached to the end of a cable to allow a connection to another
member. Fittings can be swaged, speltered or compression type.
Guy Cable - This steel cable is used to support the structural integrity of the steel
frame. It may be attached at the ends of the steel struts (or “arms”) to hold them
together and resist them from movement relative to each other. Unlike catenary
cables, the lengths are calculated by a straight point-to-point dimension. The engineer
will need to determine the thickness by calculating the maximum stress on the cable.
Rebar Cage – A reinforcing matrix of steel rods used to strengthen concrete.
Swage – Type of cable fitting in which a sleeve fits over the outside of the cable and
the sleeve is compressed around the cable to form a tight fit.
Weldment – Connection component, usually steel, for the attachment of cables
and/or fabric. If may be free-floating or connected to other membranes.
Wire Rope Clip – U-shaped bolt with a special insert, specifically designed to clamp
a wire rope to itself when forming a loop end for temporary cables.
MEMBRANE’S IN LIGHT WEIGHT
                                    AND MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE ER.SHIRISH PATIL

  SOME TECHNICAL DEFINATIONS
Catenary – The curve theoretically formed by a perfectly flexible, uniformly dense,
inextensible “cable” suspended from each of two end points. In fabric structures
experience, this shape is probably not ever truly developed, but is commonly used to
describe the shape developed at the boundary of a uniformly stressed fabric structure
attached to a cable which is restrained only at its end points.
Catenary Cable - Steel cables that run through the pockets on the perimeter of a
tension structure fabric. The shape of the cable follows that of the pocket, which is
typically curved with a ratio of 1:10. The length of the cable is to be determined from by
the engineer supplying the fabric patterning. The thickness of the cable is to be
determined by the engineer who is calculating the reaction loads at the cable ends.
Catenary Edge – Method of securing the edge of a panel with a cable tensioned
between two fixed points.
Catenary Pocket (AKA “Banana Pocket”) - This is the pocket that is placed at the
perimeter of the fabric cover to secure the catenary cable. The pocket has a curve with
a ratio that is defined by the fabric patterning, but is typically close to a 1:10 ratio. This
means for every 10 feet of length, there will be about a foot of bend to it. Due to the
curvature of the shape, the pocket is typically fabricated by sealing together two halves
of the pocket together with an overlap of 1” to 2” at the outside edge of the pocket.
MEMBRANE’S IN LIGHT WEIGHT
                                     AND MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE ER.SHIRISH PATIL

    One of the main characteristics of cable-membrane structures that they have no
    stiffness against loading perpendicular to the line of the cable or the surface of the
    membrane.




                 Displacements of beam and cable structures.




Concentrated loads    Selfweight-catenary Uniformly distributed         Asymmetric loading
(polygonal form)      form                vertical loads                   with Uplift


          Single cable structures with different loading conditions
MEMBRANE’S IN LIGHT WEIGHT
                                AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE ER.SHIRISH PATIL


         PRESTRESS-The stresses in cable net can be created by using
                      1) compression ring beams
                      2) by encasing in concrete.
                      3) by spanning over the edge cables.




Spanning a ring beam     Spanning on to edge cables      supporting heavy cladding




Vertical support       Inclined supports   Suspension bridge   Combination of cable
for cables              for cable          type structure      truss and girder into
                                                                one cable beam
   TYPES OF SUPPORTS FOR CABLES
MEMBRANE’S IN LIGHT WEIGHT
                          AND MEMBRANE STRUCTURES
                          AR.SUVARNA LELE ER.SHIRISH PATIL

The Principal methods of providing stability are the following:




          Additional Staying




          Prestrssing By Cable With opposite Curvature




          Staying With Transverse Cables To Ground Or
          To Another Part Of The Structure
          Cable stability: Plane systems
MEMBRANE’S IN LIGHT WEIGHT
                            AND MEMBRANE STRUCTURES
                             AR.SUVARNA LELE ER.SHIRISH PATIL

Cable Stability:Cable Trusses       Cable stability:Conical Membrane
MEMBRANE’S IN LIGHT WEIGHT
                                 AND MEMBRANE STRUCTURES
                                 AR.SUVARNA LELE ER.SHIRISH PATIL




                                              Complex tent system with internal supports


Anticlastic cable nets with boundary arches
MEMBRANE’S IN LIGHT WEIGHT
                                 AND MEMBRANE STRUCTURES
                                 AR.SUVARNA LELE ER.SHIRISH PATIL
Solutions for Anchoring cable stayed                      CANTILEVER COLUMNS
structures:
a] Stayed columns are used with ground
anchors to deal with vertical and
horizontal reactions provided by axially                Suspension cable
loaded columns.
                                                        Restraining cable
b] Cantilever columns or legged column.                 3.Mast and strut

c] Provision of rigid diaphragms to
support vertical columns acting with                       GUYED MASTS
horizontally loaded edge beams.               Anchor

Vertical and horizontal reactions are
provided by axially loaded elements such                                    LEGGED COLUMNS
as stayed columns used with ground
anchors.                                      1.Suspension cable 2.Horizontal beam
                                              3.Rigid diaphragm
d]Vertical cylindrically curved walls.
e] A self relating equilibrium by form
related boundary shapes where no
tensions around anchors are required
MEMBRANE’S IN LIGHT WEIGHT
                                 AND MEMBRANE STRUCTURES
                                  AR.SUVARNA LELE ER.SHIRISH PATIL
Some tension anchorage possibilities
are illustrated below




Form related boundary shapes                                   Massive foundation and
                                                              Soil loading
                                Combination of stiffened plates
                                counterfort walls and soil loading




                               Vertical tension pile with    Tension pile collinear
Cylindrical walls              Horizontal reaction component with restraining cable
Flowchart
   Illustrating
General Approach
    to Tensile
   Membrane
Structure Design
 and Engineering
MEMBRANE’S IN LIGHT WEIGHT
                               AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE ER.SHIRISH PATIL


 EXAMPLE OF A STUDY MODEL- showing flower arrangement wire for
cables and main support structure. A thicker wire is used for the main
connection in the front of the section and hot glue for the connection places.
As for the material used to cover the section a stretchable mesh fabric is
used and for the base instalation foam is used. All of these materials worked
well for beginning stages, but for the next study model the experimenters
decided to use stronger materials and a sturdier base.
MEMBRANE’S IN LIGHT WEIGHT
                                AND MEMBRANE STRUCTURES
                                 AR.SUVARNA LELE ER.SHIRISH PATIL


A TYPICAL 3D finite element program suite developed by Tensys for the design of
tensile structures. Featuring full,large deformation, geometric non-linearity, it is
based upon a Dynamic Relaxation solution process.

In TENS features modules for:
• Form Finding, with specified stress control of shape
• Load Analysis
• Membrane Patterning
• Geometric Post-processing

The program element library include
• Cable elements
• Slip Cables, modeling a sequence of cable elements in a friction-free pocket
• Membrane elements
• Beam elements
MEMBRANE’S IN LIGHT WEIGHT
                               AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE ER.SHIRISH PATIL



Boundary conditions and analysis constraints include
• On-off contact constraints, including vector trajectories
  and spherical surfaces
• Imposition of geodesic seam trajectories
• Closed gas/liquid cells, with the option of constant pressure, volume or
mass
Applied loading options include
• Wind snow fluid and gas loading updated according to surface
deformation
• Discrete applied loads and specified node displacements
and element forces
MEMBRANE’S IN LIGHT WEIGHT
                             AND MEMBRANE STRUCTURES
                              AR.SUVARNA LELE ER.SHIRISH PATIL
Architecture of cables:
Steel cables are either spiral strand, where circular rods are twisted
together and "glued" using a polymer, or “locked coil strand”, where
individual interlocking steel strands form the cable (often with a spiral
strand core).
Spiral strand is slightly weaker than locked coil strand.Steel spiral strand
cables have a Young's modulus, E of 150±10 kN/mm² (or 150±10 GPa) and
come in sizes from 3 to 90 mm diameter. Spiral strand suffers from
construction stretch, where the strands compact when the cable is
loaded. This is normally removed by pre-stretching the cable and cycling the
load up and down to 45% of the ultimate tensile load.
Locked coil strand typically has a Young's Modulus of 160±10 kN/mm² and
comes in sizes from 20 mm to 160 mm diameter.
Rope is an assembly of multiple strands.




                                                 STRAND     Z LOCK   ROPE
MEMBRANE’S IN LIGHT WEIGHT
                                  AND MEMBRANE STRUCTURES
                                   AR.SUVARNA LELE ER.SHIRISH PATIL


Architecture of cables:
1.The tension members are termed as cables are group of wires, strands or ropes.
 2. A wire is continuous length of steel that has circular cross section. The word strand
indicates a group of wires surrounded around a single core in a twisted form. The layers
might be more than one. Z-lock cables are used in some structures which consist of z-
shaped wires at the perimeter of the strands.




One strand open cables-                     One strand close cable
a)1+6, b)1+6+12,                            a)1+6+z,b)1+6+12+z,
c)1+6+12+18,d)1+6+12+18+24                  c)1+16+12+18+z
                                            d)1+6+12+18 +z
MEMBRANE’S IN LIGHT WEIGHT
                                  AND MEMBRANE STRUCTURES
                                   AR.SUVARNA LELE ER.SHIRISH PATIL


                    Architecture of cables
                           Cables comprise number of wires. The cables do not loose
                           their strength in case of failure of one wire. Cables have yield
                           strength of approximately 240 ksi to 270 ksi.
                           The wires in strand are zinc coated and stranded into helix
                           which forms a regular cross section. The core of strand
                           consists of central wire and other wires are wound around the
                           control wire in number of layers up to 4




Variety of cables with infill of zinc rich powder filling the gaps between the
wires
The several conditions which might affect the life expectancy of the cables are type of
material, its properties, climate conditions, coating systems and high performance
paints.
MEMBRANE’S IN LIGHT WEIGHT
AND MEMBRANE STRUCTURES
 AR.SUVARNA LELE ER.SHIRISH PATIL




                       Erection on site: The
                       cable nets are completely
                       assembled on the ground,
                       then lifted to their final
                       positions.
MEMBRANE’S IN LIGHT WEIGHT
                                 AND MEMBRANE STRUCTURES
                                AR.SUVARNA LELE ER.SHIRISH PATIL

Constructional Details




  Bale ring/membrane plate      Tensioner      cables and pin connection to a plate




Anchoring frame to base plate       Edge Detail-Fixing at boundary
MEMBRANE’S IN LIGHT WEIGHT
                                  AND MEMBRANE STRUCTURES
                                   AR.SUVARNA LELE ER.SHIRISH PATIL




  Joining of cable to foundation through steel saddle ,hinges ,trusses.




membrane ,cable junction    Tensioner               Cable junction to     Membrane and
to support                                          support               cable junction at
                                                                          the edge
MEMBRANE’S IN LIGHT WEIGHT
                          AND MEMBRANE STRUCTURES
                           AR.SUVARNA LELE ER.SHIRISH PATIL
                            AR.SUVARNA LELE ER.SHIRISH PATIL




  Junction at cable to boundary




1)Grommet 2)swaged terminal 3)and 4)pin   Cast in socket terminal

Termination of Cables
MEMBRANE’S IN LIGHT WEIGHT
                        AND MEMBRANE STRUCTURES
                         AR.SUVARNA LELE ER.SHIRISH PATIL




                              Open Spiral Strand Cable Steel Cable
 Connectors




Clamps        Compression Strut   Galvanised cables   Various Cables
MEMBRANE’S IN LIGHT WEIGHT
                                   AND MEMBRANE STRUCTURES
                                    AR.SUVARNA LELE ER.SHIRISH PATIL




                 Cylindrical Connectors       Fork connector      Full locked cable


Fork Connector




Cable For Tensile Strength
                    Cable For Retraceable Tensile Strength Compression struts
MEMBRANE’S IN LIGHT WEIGHT
AND MEMBRANE STRUCTURES
 AR.SUVARNA LELE ER.SHIRISH PATIL
MEMBRANE’S IN LIGHT WEIGHT
                            AND MEMBRANE STRUCTURES
                           AR.SUVARNA LELE ER.SHIRISH PATIL

Components and Details Hardware
Stainless steel, Galvanized or Custom finishes
MEMBRANE’S IN LIGHT WEIGHT
                        AND MEMBRANE STRUCTURES
                        AR.SUVARNA LELE ER.SHIRISH PATIL




Specialised Hardware




                       Cable Clamps
MEMBRANE’S IN LIGHT WEIGHT
              AND MEMBRANE STRUCTURES
              AR.SUVARNA LELE ER.SHIRISH PATIL

         Pick the right components




Samuel J. Armijos, AIA, www.fabricarchitect.com
MEMBRANE’S IN LIGHT WEIGHT
                          AND MEMBRANE STRUCTURES
                           AR.SUVARNA LELE ER.SHIRISH PATIL
Components and Details (cont.)
Hardware,Stainless steel, Galvanized or Custom finishes
Hooks,plates,hangers,nets
MEMBRANE’S IN LIGHT WEIGHT
 AND MEMBRANE STRUCTURES
AR.SUVARNA LELE ER.SHIRISH PATIL
MEMBRANE’S IN LIGHT WEIGHT
   AND MEMBRANE STRUCTURES
  AR.SUVARNA LELE ER.SHIRISH PATIL




A CASE STUDY




                  A Pavillion At Warsaw-
                  The steel structure
                  received the
                  ECCS Steel Design Award
                  in 1997.
MEMBRANE’S IN LIGHT WEIGHT
                              AND MEMBRANE STRUCTURES
                              AR.SUVARNA LELE ER.SHIRISH PATIL
The steel structure is composed by-
1. transversal frames.
2. longitudinal stiffening systems
3. intermediary tension frames,




                                                        Makowski, Z.S. (1995):
MEMBRANE’S IN LIGHT WEIGHT
                            AND MEMBRANE STRUCTURES
                           AR.SUVARNA LELE ER.SHIRISH PATIL




Details At The Junctions              Sectional Elevation
The roof is composed by the middle tension membranes in the form of
saddle hypars supported on steel arches and end membrane, supported
on end steel arch and tensioned inclined end columns.
MEMBRANE’S IN LIGHT WEIGHT
                           AND MEMBRANE STRUCTURES
                            AR.SUVARNA LELE ER.SHIRISH PATIL


REFERENCE:
1.Makowski, Z.S. (1995): Light-weight structures.
2.Gopal Mishra http://theconstructor.org/2009/10/cable-and-tension-structures
3.Ambroziak. A, Klosowski. P .2006.On constructional solutions for
tensile Structures (17-20 ) .
4.Armijos.S, www.fabricarchitect.com (images-20-24)
5.Huntington C. 2004.The tensioned fabric roof . (12-14)
6.Kloiber L,P.E,.Eckmann D, AIA,S.E,P.E,.Meyer.T, Hautzinger .S,2004.
Design consideration in cable stayed roof structure. AI conference,
 North American steel construction March 2004, Model steel construction .
7.www.membranes24.com
8.www.architen.com
9.www.taiyomc.com
10.www.tensileworld.com
11.www.FabricArchitect.com
THANK YOU
Architect-Suvarna Lele.
Engineer-Shirish Patil.
CHAUGULE PATIL CONSULTANTS P LTD

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LIGHTWEIGHT CONSTRUCTIONS-'CABLES' in Lightweight and Membrane structures

  • 1. ‘CABLES’ IN LIGHTWEIGHT AND MEMBRANE STRUCTURE AR.SUVARNA LELE ER.SHIREESH PATIL CHAUGULE PATIL CONSULTANTS PVT. LTD Guimarães, Portugal – 21-23 July 2010
  • 2. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL ‘CABLES’ IN LIGHT WEIGHT MEMBRANE STRUCTURES
  • 3. MEMBRANE’S IN LIGT WEIGHT AND ME STRUCTURES AR SUVARNA LELE.ER -SHIRISH PATIL Introduction This paper takes a general preview of an application of cables in Lightweight membrane structures right from its design to installation. The paper accounts for the types of cable net structures, structure of the cables and their applications. This paper considers the various fixing elements at the junctions of the structural members of cable membrane construction and the termination of the cables. It talks about general problems dealt with by cables membrane structures. It describes the various possibilities of anchoring the cable structures to ground.
  • 4. In physics, tension is the magnitude of the pulling force exerted by a string, cable, chain, or similar object. It is the opposite of compression. As tension is a force, it is measured in Newton's Tensile strength (σUTS or SU ) is indicated by the maxima of a stress-strain curve and, in general, indicates when necking will occur.
  • 5. DESIGN OF TENSILE STRUCTURE AND TENSILE STRENGTH Tensile strength, along with elastic modulus and corrosion resistance, is an important parameter of engineering materials used in structures and mechanical devices. Tensile Strength is an intensive property, its value does not depend on the size of the test specimen. It is, however, dependent on the preparation of the specimen and the temperature of the test environment and material.
  • 6. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE’S IN LIGT WEIGHT AND MEMBRANE STRUCTURES MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Structural Principle: Air pressure is used to support and force in all directions. This force is used to support the fabric. The cables do not support the fabric, but hold it down. The fabric is attached to the cables in panels resulting in a hybrid membrane. The hybrid membrane transfers the stresses from the fabric to the cables. The cables are attached to a compression ring, which resists the uplifting forces. Types: The two basic types of air supported structures are HIGH PROFILE and LOW. PROFILE refers to the height to the structure relative to its span. High profile structures are typically used for temporary or storage facilities and are often free standing, which means they have no foundation upon which they rest. Low profile structures are used to span long distances such as sports stadiums, also low profile structures tend to be placed upon a building rather then the ground itself, thus being used as roofs. This is due to the forces involved in supported the structure.
  • 7. MEMBRANE’S IN LIGT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL ORIGINAL TENSILE STRUCTURES-TENTS
  • 8. SIMPLE MATHEMATICS OF CABLES a)Beam b)Cable Displacements Of Beam And Cable Structures. One of the main characteristics of cable-membrane structures that they have no stiffness against loading perpendicular to the line of the cable or the surface of the membrane. The large displacements result in a significant change of the geometry and therefore lead to a geometrically non-linear design and analysis procedure. The stiffness of a cable-membrane structure can be increased in two ways: using special geometry (for example increasing the sagging height) or using prestressing. Furthermore the structural behaviour of cable-membrane structures can be characterized by the following equation: T1/R1+T2/R2=F T1 and T2…..Internal forces in membrane. R1 and R2 ….Radii of principal Curvature F=External load
  • 9. MEMBRANE’S IN LIGT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Russian engineer Vladimir Shukhov was one of the first to develop practical calculations of stresses and deformations of tensile structures, shells and membranes. Structures exhibition pavilions for the Nizhny Novgorod Fair of 1896, covering the area of 27,000 mts2.
  • 10. MEMBRANE’S IN LIGT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL TYPES OF TENSILE STRUCTURES Cable net structures are for covering large unsupported spans. Cables are used as support members to the covered membrane and usually fixed to the ground by anchoring. The type and size of cables would depend upon the load conditions. Cable supported Structures: Cable stayed structures Here the tensile loads are transferred into Cables stabilize compression members adjoining structures. They generate large (ex. typical light weight canopy with lateral loads and may require additional masts and cable tie backs) and serve reinforcement in existing structure .Steel only as tension members. Cables may cablesare effective members of the roof only be used to suspend the structure itself,the cables themselves resist structure,which would tranmit the the various external loads. tensile forces to appropriate anchorages
  • 11. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL CABLE-NET CONSRTUCTIONS 1.The constructional elements are steel pylons, steel cable networks, steel or wooden grids, and roof coverings of acrylic glass or translucent, plastic-reinforced sheeting. 2.Cables are fastened into the edges of the steel network, and are laid over pin- jointed and usually obliquely positioned steel supports, and then anchored. 3.Cable net structures are for covering large unsupported spans with considerable ease.
  • 12. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL SOME TECHNICAL DEFINATIONS Boss Plate – Doughnut-shaped plate attached to a cable ear plate to reinforce the pinhole and allow a thinner plate. Cable Cuff – Edge treatment in which the fabric is folded over on itself to form a pocket in which a catenary cable can be installed. Cable Fitting – Device attached to the end of a cable to allow a connection to another member. Fittings can be swaged, speltered or compression type. Guy Cable - This steel cable is used to support the structural integrity of the steel frame. It may be attached at the ends of the steel struts (or “arms”) to hold them together and resist them from movement relative to each other. Unlike catenary cables, the lengths are calculated by a straight point-to-point dimension. The engineer will need to determine the thickness by calculating the maximum stress on the cable. Rebar Cage – A reinforcing matrix of steel rods used to strengthen concrete. Swage – Type of cable fitting in which a sleeve fits over the outside of the cable and the sleeve is compressed around the cable to form a tight fit. Weldment – Connection component, usually steel, for the attachment of cables and/or fabric. If may be free-floating or connected to other membranes. Wire Rope Clip – U-shaped bolt with a special insert, specifically designed to clamp a wire rope to itself when forming a loop end for temporary cables.
  • 13. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL SOME TECHNICAL DEFINATIONS Catenary – The curve theoretically formed by a perfectly flexible, uniformly dense, inextensible “cable” suspended from each of two end points. In fabric structures experience, this shape is probably not ever truly developed, but is commonly used to describe the shape developed at the boundary of a uniformly stressed fabric structure attached to a cable which is restrained only at its end points. Catenary Cable - Steel cables that run through the pockets on the perimeter of a tension structure fabric. The shape of the cable follows that of the pocket, which is typically curved with a ratio of 1:10. The length of the cable is to be determined from by the engineer supplying the fabric patterning. The thickness of the cable is to be determined by the engineer who is calculating the reaction loads at the cable ends. Catenary Edge – Method of securing the edge of a panel with a cable tensioned between two fixed points. Catenary Pocket (AKA “Banana Pocket”) - This is the pocket that is placed at the perimeter of the fabric cover to secure the catenary cable. The pocket has a curve with a ratio that is defined by the fabric patterning, but is typically close to a 1:10 ratio. This means for every 10 feet of length, there will be about a foot of bend to it. Due to the curvature of the shape, the pocket is typically fabricated by sealing together two halves of the pocket together with an overlap of 1” to 2” at the outside edge of the pocket.
  • 14. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL One of the main characteristics of cable-membrane structures that they have no stiffness against loading perpendicular to the line of the cable or the surface of the membrane. Displacements of beam and cable structures. Concentrated loads Selfweight-catenary Uniformly distributed Asymmetric loading (polygonal form) form vertical loads with Uplift Single cable structures with different loading conditions
  • 15. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL PRESTRESS-The stresses in cable net can be created by using 1) compression ring beams 2) by encasing in concrete. 3) by spanning over the edge cables. Spanning a ring beam Spanning on to edge cables supporting heavy cladding Vertical support Inclined supports Suspension bridge Combination of cable for cables for cable type structure truss and girder into one cable beam TYPES OF SUPPORTS FOR CABLES
  • 16. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL The Principal methods of providing stability are the following: Additional Staying Prestrssing By Cable With opposite Curvature Staying With Transverse Cables To Ground Or To Another Part Of The Structure Cable stability: Plane systems
  • 17. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Cable Stability:Cable Trusses Cable stability:Conical Membrane
  • 18. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Complex tent system with internal supports Anticlastic cable nets with boundary arches
  • 19. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Solutions for Anchoring cable stayed CANTILEVER COLUMNS structures: a] Stayed columns are used with ground anchors to deal with vertical and horizontal reactions provided by axially Suspension cable loaded columns. Restraining cable b] Cantilever columns or legged column. 3.Mast and strut c] Provision of rigid diaphragms to support vertical columns acting with GUYED MASTS horizontally loaded edge beams. Anchor Vertical and horizontal reactions are provided by axially loaded elements such LEGGED COLUMNS as stayed columns used with ground anchors. 1.Suspension cable 2.Horizontal beam 3.Rigid diaphragm d]Vertical cylindrically curved walls. e] A self relating equilibrium by form related boundary shapes where no tensions around anchors are required
  • 20. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Some tension anchorage possibilities are illustrated below Form related boundary shapes Massive foundation and Soil loading Combination of stiffened plates counterfort walls and soil loading Vertical tension pile with Tension pile collinear Cylindrical walls Horizontal reaction component with restraining cable
  • 21. Flowchart Illustrating General Approach to Tensile Membrane Structure Design and Engineering
  • 22. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL EXAMPLE OF A STUDY MODEL- showing flower arrangement wire for cables and main support structure. A thicker wire is used for the main connection in the front of the section and hot glue for the connection places. As for the material used to cover the section a stretchable mesh fabric is used and for the base instalation foam is used. All of these materials worked well for beginning stages, but for the next study model the experimenters decided to use stronger materials and a sturdier base.
  • 23. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL A TYPICAL 3D finite element program suite developed by Tensys for the design of tensile structures. Featuring full,large deformation, geometric non-linearity, it is based upon a Dynamic Relaxation solution process. In TENS features modules for: • Form Finding, with specified stress control of shape • Load Analysis • Membrane Patterning • Geometric Post-processing The program element library include • Cable elements • Slip Cables, modeling a sequence of cable elements in a friction-free pocket • Membrane elements • Beam elements
  • 24. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Boundary conditions and analysis constraints include • On-off contact constraints, including vector trajectories and spherical surfaces • Imposition of geodesic seam trajectories • Closed gas/liquid cells, with the option of constant pressure, volume or mass Applied loading options include • Wind snow fluid and gas loading updated according to surface deformation • Discrete applied loads and specified node displacements and element forces
  • 25. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Architecture of cables: Steel cables are either spiral strand, where circular rods are twisted together and "glued" using a polymer, or “locked coil strand”, where individual interlocking steel strands form the cable (often with a spiral strand core). Spiral strand is slightly weaker than locked coil strand.Steel spiral strand cables have a Young's modulus, E of 150±10 kN/mm² (or 150±10 GPa) and come in sizes from 3 to 90 mm diameter. Spiral strand suffers from construction stretch, where the strands compact when the cable is loaded. This is normally removed by pre-stretching the cable and cycling the load up and down to 45% of the ultimate tensile load. Locked coil strand typically has a Young's Modulus of 160±10 kN/mm² and comes in sizes from 20 mm to 160 mm diameter. Rope is an assembly of multiple strands. STRAND Z LOCK ROPE
  • 26. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Architecture of cables: 1.The tension members are termed as cables are group of wires, strands or ropes. 2. A wire is continuous length of steel that has circular cross section. The word strand indicates a group of wires surrounded around a single core in a twisted form. The layers might be more than one. Z-lock cables are used in some structures which consist of z- shaped wires at the perimeter of the strands. One strand open cables- One strand close cable a)1+6, b)1+6+12, a)1+6+z,b)1+6+12+z, c)1+6+12+18,d)1+6+12+18+24 c)1+16+12+18+z d)1+6+12+18 +z
  • 27. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Architecture of cables Cables comprise number of wires. The cables do not loose their strength in case of failure of one wire. Cables have yield strength of approximately 240 ksi to 270 ksi. The wires in strand are zinc coated and stranded into helix which forms a regular cross section. The core of strand consists of central wire and other wires are wound around the control wire in number of layers up to 4 Variety of cables with infill of zinc rich powder filling the gaps between the wires The several conditions which might affect the life expectancy of the cables are type of material, its properties, climate conditions, coating systems and high performance paints.
  • 28. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Erection on site: The cable nets are completely assembled on the ground, then lifted to their final positions.
  • 29. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Constructional Details Bale ring/membrane plate Tensioner cables and pin connection to a plate Anchoring frame to base plate Edge Detail-Fixing at boundary
  • 30. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Joining of cable to foundation through steel saddle ,hinges ,trusses. membrane ,cable junction Tensioner Cable junction to Membrane and to support support cable junction at the edge
  • 31. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL AR.SUVARNA LELE ER.SHIRISH PATIL Junction at cable to boundary 1)Grommet 2)swaged terminal 3)and 4)pin Cast in socket terminal Termination of Cables
  • 32. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Open Spiral Strand Cable Steel Cable Connectors Clamps Compression Strut Galvanised cables Various Cables
  • 33. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Cylindrical Connectors Fork connector Full locked cable Fork Connector Cable For Tensile Strength Cable For Retraceable Tensile Strength Compression struts
  • 34. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL
  • 35. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Components and Details Hardware Stainless steel, Galvanized or Custom finishes
  • 36. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Specialised Hardware Cable Clamps
  • 37. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Pick the right components Samuel J. Armijos, AIA, www.fabricarchitect.com
  • 38. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Components and Details (cont.) Hardware,Stainless steel, Galvanized or Custom finishes Hooks,plates,hangers,nets
  • 39. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL
  • 40. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL A CASE STUDY A Pavillion At Warsaw- The steel structure received the ECCS Steel Design Award in 1997.
  • 41. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL The steel structure is composed by- 1. transversal frames. 2. longitudinal stiffening systems 3. intermediary tension frames, Makowski, Z.S. (1995):
  • 42. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL Details At The Junctions Sectional Elevation The roof is composed by the middle tension membranes in the form of saddle hypars supported on steel arches and end membrane, supported on end steel arch and tensioned inclined end columns.
  • 43. MEMBRANE’S IN LIGHT WEIGHT AND MEMBRANE STRUCTURES AR.SUVARNA LELE ER.SHIRISH PATIL REFERENCE: 1.Makowski, Z.S. (1995): Light-weight structures. 2.Gopal Mishra http://theconstructor.org/2009/10/cable-and-tension-structures 3.Ambroziak. A, Klosowski. P .2006.On constructional solutions for tensile Structures (17-20 ) . 4.Armijos.S, www.fabricarchitect.com (images-20-24) 5.Huntington C. 2004.The tensioned fabric roof . (12-14) 6.Kloiber L,P.E,.Eckmann D, AIA,S.E,P.E,.Meyer.T, Hautzinger .S,2004. Design consideration in cable stayed roof structure. AI conference, North American steel construction March 2004, Model steel construction . 7.www.membranes24.com 8.www.architen.com 9.www.taiyomc.com 10.www.tensileworld.com 11.www.FabricArchitect.com
  • 44. THANK YOU Architect-Suvarna Lele. Engineer-Shirish Patil. CHAUGULE PATIL CONSULTANTS P LTD