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PROFIBUS &
PROFINET
A match made
in Karlsruhe
By: James Powell
P.Eng.
PROFIBUS and PROFINET
– two protocols, both alike
in dignity, in fair Stradford,
where we lay our scene.
3
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Agenda
Introduction
Shared history and organization
Similarities in setup procedure
Shared identification
Similar communications priorities
Similar data maps
Similar design question
Same grounding rules
Similar troubleshooting
Conclusions
Questions and answers
4
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Introduction
Personal journey:
1999 – certified PROFIBUS DP network Engineer
2000 – neck deep in first major PROFIBUS network problem
2009 – Published a book on PROFIBUS for process automation
2011 – certified PROFIBUS DP and PA instructor
2012 – certified PROFINET network Engineer
2013 – worked on my first PROFINET network problems
2015 – published 2nd edition – added PROFINET
5
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Introduction
6
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Shared history and organization
PROFINET was developed from PROFIBUS
PROFIBUS is like a book with many chapters:
• PROFIdrive
• PROFIsafe
• PROFIBUS PA
PROFINET is like a book with many chapters:
• PROFIdrive
• PROFIsafe
• PROFIBUS PA
7
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Shared history and organization
A Profile is a standarization of a particular type of field device from
the bus point of view, regulating how the information is presented
on the bus and in what format, as well as defining standard
parameters and setup.
Profiles for:
Drive systems
Process automation
Robots and numerical control
Encoders
Hydraulic drives
Low voltage switchgear
Dosing and weighing
Liquid pumps
Innovation
8
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Shared history and organization
One organization to rule them all ...
9
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Similarities in setup procedure
With PROFIBUS:
Import the GSD file into the network configuration software
Drag the device onto the network
Setup the modules
Download to controller
With PROFINET
Import the GSD file into the network configuration software
Drag the device onto the network
Setup the modules
Download to controller
10
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Similarities in setup procedure
With PROFIBUS the line is purple
11
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Similarities in setup procedure
With PROFINET the line is green
12
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Shared Identification
Devices look the same:
13
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Shared Identification
Identification and maintenance information:
Order number of the field device
MAC address
Hardware version
Software version
Device type
Vendor ID
14
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Similar Communication Priorities
Cyclic communications – top priority
Acyclic communications – lower priority
PLC
CLASS 1 MASTER
IO-Controller
GSD
File
ENGINEERING STATION
CLASS 2 MASTER, IO-Supervisor
EDD
Or DTM
PROFIBUS Cyclic and acyclic
Read process variables,
write manipulated variables
Parametrization,
Extended Diagnostics
t
cyclic
1
cyclicacyclic
PROFIBUS DP
PROFIBUS PA
32 4 1
GSD EDD
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
PROFINET Cyclic and Acyclic
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
PROFINET Cyclic and Acyclic
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
18
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Similar Data Maps
PROFIBUS PROFINET
19
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Similar Design Questions
Designing any network you have a similar process:
Locate the equipment
Group the equipment from a network point of view
Select best pacement of network equipment
Be ready to modify
PROFIBUS DP, PA and PROFINET also a question about
constant monitoring?
With DP – Do I design in a bus monitor (COMbrick or SoftingTH-
scope)
With PA – Do I use dumb terminal strips or an advanced junction box
with short circuit protection and a built in repeater
With PROFINET – Do I use a managed switch?
Grounding rules!
Ground at every point
Use grounding grid and possibly a grounding cable as well
T
T
A
B
SHIELD
GROUND
DP CABLE
TERMINATOR T
Riddle me this batman!
What are the three most common causes of PROFIBUS
and PROFINET network Issues?
1. Physical layer problems!
2. Physical layer problems!
3. Physical layer problems!
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
22
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Troubleshooting
Physical layer checking is similar:
Check grounding
Check cables
Tools are different:
PROFIBUS DP and PA – use a meter to check cables
PROFINET - use a cable tester
Bus Monitors:
PROFIBUS is mature – Tools like ProfiTrace and Softing‘s bus tester
PROFINET – Netilities NetProfi, netAnalyzer
23
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Conclusion
The two protocols have
Shared history and organization
Similarities in setup procedure
Shared identification
Similar communication priorities
Similar data maps
Similar design question
Same grounding rules
Similar troubleshooting
24
James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
Questions?
Thank you!
James Powell
Senior Product Specialist
Industrial Communications
PD PA S PI TEC 6
Siemens Milltronics
1954 Technology Drive
Peterborough
Ontario, Canada
K9J 7B1
Phone: +1 (705) 750-5295
Cell: +1 (705) 750-5295
E-mail:
james.powell@siemens.com

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C14 Profibus and Profinet – a perfect match made in Karlsruhe - James Powell, Siemens Canada

  • 1. PROFIBUS & PROFINET A match made in Karlsruhe By: James Powell P.Eng.
  • 2. PROFIBUS and PROFINET – two protocols, both alike in dignity, in fair Stradford, where we lay our scene.
  • 3. 3 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Agenda Introduction Shared history and organization Similarities in setup procedure Shared identification Similar communications priorities Similar data maps Similar design question Same grounding rules Similar troubleshooting Conclusions Questions and answers
  • 4. 4 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Introduction Personal journey: 1999 – certified PROFIBUS DP network Engineer 2000 – neck deep in first major PROFIBUS network problem 2009 – Published a book on PROFIBUS for process automation 2011 – certified PROFIBUS DP and PA instructor 2012 – certified PROFINET network Engineer 2013 – worked on my first PROFINET network problems 2015 – published 2nd edition – added PROFINET
  • 5. 5 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Introduction
  • 6. 6 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Shared history and organization PROFINET was developed from PROFIBUS PROFIBUS is like a book with many chapters: • PROFIdrive • PROFIsafe • PROFIBUS PA PROFINET is like a book with many chapters: • PROFIdrive • PROFIsafe • PROFIBUS PA
  • 7. 7 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Shared history and organization A Profile is a standarization of a particular type of field device from the bus point of view, regulating how the information is presented on the bus and in what format, as well as defining standard parameters and setup. Profiles for: Drive systems Process automation Robots and numerical control Encoders Hydraulic drives Low voltage switchgear Dosing and weighing Liquid pumps Innovation
  • 8. 8 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Shared history and organization One organization to rule them all ...
  • 9. 9 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Similarities in setup procedure With PROFIBUS: Import the GSD file into the network configuration software Drag the device onto the network Setup the modules Download to controller With PROFINET Import the GSD file into the network configuration software Drag the device onto the network Setup the modules Download to controller
  • 10. 10 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Similarities in setup procedure With PROFIBUS the line is purple
  • 11. 11 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Similarities in setup procedure With PROFINET the line is green
  • 12. 12 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Shared Identification Devices look the same:
  • 13. 13 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Shared Identification Identification and maintenance information: Order number of the field device MAC address Hardware version Software version Device type Vendor ID
  • 14. 14 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Similar Communication Priorities Cyclic communications – top priority Acyclic communications – lower priority PLC CLASS 1 MASTER IO-Controller GSD File ENGINEERING STATION CLASS 2 MASTER, IO-Supervisor EDD Or DTM
  • 15. PROFIBUS Cyclic and acyclic Read process variables, write manipulated variables Parametrization, Extended Diagnostics t cyclic 1 cyclicacyclic PROFIBUS DP PROFIBUS PA 32 4 1 GSD EDD James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
  • 16. PROFINET Cyclic and Acyclic James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
  • 17. PROFINET Cyclic and Acyclic James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
  • 18. 18 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Similar Data Maps PROFIBUS PROFINET
  • 19. 19 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Similar Design Questions Designing any network you have a similar process: Locate the equipment Group the equipment from a network point of view Select best pacement of network equipment Be ready to modify PROFIBUS DP, PA and PROFINET also a question about constant monitoring? With DP – Do I design in a bus monitor (COMbrick or SoftingTH- scope) With PA – Do I use dumb terminal strips or an advanced junction box with short circuit protection and a built in repeater With PROFINET – Do I use a managed switch?
  • 20. Grounding rules! Ground at every point Use grounding grid and possibly a grounding cable as well T T A B SHIELD GROUND DP CABLE TERMINATOR T
  • 21. Riddle me this batman! What are the three most common causes of PROFIBUS and PROFINET network Issues? 1. Physical layer problems! 2. Physical layer problems! 3. Physical layer problems! James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe
  • 22. 22 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Troubleshooting Physical layer checking is similar: Check grounding Check cables Tools are different: PROFIBUS DP and PA – use a meter to check cables PROFINET - use a cable tester Bus Monitors: PROFIBUS is mature – Tools like ProfiTrace and Softing‘s bus tester PROFINET – Netilities NetProfi, netAnalyzer
  • 23. 23 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Conclusion The two protocols have Shared history and organization Similarities in setup procedure Shared identification Similar communication priorities Similar data maps Similar design question Same grounding rules Similar troubleshooting
  • 24. 24 James Powell / PROFIBUS and PROFINET – A match made in Karlsruhe Questions?
  • 25. Thank you! James Powell Senior Product Specialist Industrial Communications PD PA S PI TEC 6 Siemens Milltronics 1954 Technology Drive Peterborough Ontario, Canada K9J 7B1 Phone: +1 (705) 750-5295 Cell: +1 (705) 750-5295 E-mail: james.powell@siemens.com