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BENCHMARKING
K. KAVITHA
K.PREMKUMAR
M.SRINIVASAN
C.YAZHINI
CONTENT
• Introduction
• Procedure
• Levels of benchmarking
• Types of benchmarking
• Process of benchmarking
• Guidelines
• Challenges
• Myths and Paradigms
• Case Study
What is Benchmarking
• Benchmarking is the process of comparing one's
business processes and performance metrics to
industry bests or best practices from other
industries
• the continuous process of measuring our products,
services and business practices against the
toughest competitors or those companies
recognized as industry leaders (Xerox Corp.)
OBJECTIVE
• To determine what and where improvements are
called for
• To analyze how other organizations achieve their
high performance levels, and
• To use this information to improve performance.
• Identify opportunities to improve performance
• Learn from other’s experiences
• Set realistic but ambitious targets
• Uncover strengths in one’s own organization
• Better prioritize and allocate resources
Why Benchmark
• Promotes a thorough understanding of company’s
own process
• Saves time and money
• Identify non value added activities
• Focuses on performance measures and processes
and not on products
• It provides a basis for training human resource
Benefits of Benchmarking
• Identify your problem areas
• Identify other industries that have similar process
• Identify organization that are leaders in these areas
• Survey companies for measures and practices
• Visit the “BEST PRACTICE” companies to identify
leading edge practices
• Implement new and improved business practices
PROCEDURE
• Internal benchmarking
• Competitive benchmarking
• Non-Competitive benchmarking
• World class benchmarking
LEVELS OF BENCHMARKING
• Process benchmarking
• Product benchmarking
• Strategic benchmarking
• Functional benchmarking
• Best in class benchmarking
• Operational benchmarking
TYPES OF BENCHMARKING
• Decide what you wish to benchmark
• Decide against whom you need to benchmark
• Identify outputs required
• Determine data collection methodologies
PLAN
• Secondary/background research
• Primary research - from the benchmark
DATA COLLECTION
• Of the gaps
• Of the factors that create the gaps (enablers)
ANALYZE
• Implementation planning
• Roll-out of new modus operandi (changes)
IMPLEMENTATION
• Collecting data
• Evaluating progress
• Iterative change
MONITORING
• Customer service levels
• Inventory management
• Inventory control
• Purchasing
• Billing and collection
• Purchasing practices
• Quality process
• Warehousing and distribution
• Transportation
AREAS TO BENCHMARK
Selecting appropriate benchmarking partners is
essential for successful strategic and
performance benchmarking.
A benchmarking partner should:
• Have a compatible mission, values and
objectives
• Be of comparable size
• Be a research intensive university
Selecting Benchmarking Partners
• Have a similar discipline mix
• Have superior performance in the areas to
be benchmarked
• Have a commitment to quality management
and a ‘willingness to share
CONTD…
• Thorough understanding of one’s own process
• Involvement of management and employees in the
analysis of best practices
• It should be a continuous process as the
competition is always changing
• Partner’s willingness to share information
• Selection and empowerment of benchmarking
teams
• Legal concerns
• Manage confidentiality of critical information
• The practices should be tested and implementation
results verified.
GUIDELINES TO BENCHMARKING
• Best-in-class performance is not a static but a
moving target
• Time-consuming and expensive
• Benchmarking not a panacea
• Benchmarking
LIMITATION
• Involve the employees who will ultimately use the
information and improve the process
• Relate Process improvement to strategy and
competitive positioning
• Define the firm’s own process before gathering data
for the purpose of comparison
PITFALLS
• Business Model variations
• Differences in annual periods
• Accounting methodologies and data
reporting
• Environment impact
• Identifying ‘right measures’
• Balancing ‘lag’ and ‘lead’ indicators
‘appropriate’ analytical tools and techniques
• Management commitment & Leadership
• Employee engagement and motivation
BENCHMARKING
CHALLENGES
Benchmarking is not:
• Copying or imitating others
In rapidly changing circumstances, good practices become
dated very quickly. Also, the fact that others are doing things
differently does not necessarily mean they are better
• A quick fix, done once for all time
• Merely competitor comparison
The objective is to figure out how the winner got to be best
and determine what we have to do to get there. Benchmarking
is best undertaken in a collaborative way.
• Spying or espionage
• Industrial tourism
MYTHS & PARADIGMS
• Case-1 Reliance Communication:
Earlier routers were configured from the field and a maximum
of 3-4 could be configured.
INTERNAL BENCHMARKING
After adopting I.B, the process was carried out from the Network
operation Center, itself by the engineers.
Advantages:
• Increase in efficiency of the work process
• Increase in the no. of routers configuration(3-18)
• Around 6 fold increase in performance
INTERNAL BENCHMARKING
CASE 2
• Pre-benchmarking
status:
A line of operators
were required to
monitor every step.
• Disadvantages:
Costs came up to
around Rs.480000 / 1
line/month
More labor required
Continued…
• Post-benchmarking
status:
• A single operator was
equipped to deal with 4
systems
simultaneously..
&
• 2 unskilled manpower
to assist him
ADVANTAGES
• Costs came down to only
Total = 75,000/4Line/Month
• Manpower requirement reduced
• Efficiency is enhanced
• The process of Benchmarking for Xerox was started
in 1980s due to the companies fall in the share
market value by 35% in 1981.
• At first, Xerox met resistance by its employees who
believe that someone else could never do it better.
• When faced with the facts, reaction went from
denial to dismay to frustration and finally to action.
CASE STUDY: XEROX
• Their unit manufacturing cost equalled the
Japanese selling price in United States.
• Number of production suppliers was 9 times that of
best companies.
• Assembly line rejects were 10 times higher.
• Product lead times were twice as long.
• Defects per 100 machines were 7 times higher.
PROBLEMS FACED BY XEROX
• Once the process began, the company
benchmarked virtually every function and task for
productivity, cost and quality.
• Comparison made for companies both in and
outside the industry.
CONTD…
• Suppliers were reduced from 5000 to 300.
• Concurrent Engineering was practised.
• Commonality of parts increased from about 20% to
60-70%.
• Hierarchical organisation structure was reduced and
the use of cross functional teams were established.
RESULTS FOR XEROX
• Quality problems cut by 2/3.
• Manufacturing costs cut by 50%.
• Development time cut by 2/3.
• Direct labour cut by 50% and corporate staff cut by
35%.
RESULTS FOR XEROX
PERFORMANCE MEASURE IN UK TEXTILE &
CLOTHING INDUSTRIES.
Methodology
• A critical sample of companies has predominantly been
carried out with 10 textile and clothing manufacturing
manufacturers in the UK North West.
• A checklist of questions on performance measurement
and benchmarking was devised.
• Each case study was carried out over a 3 day period.
CASE STUDY 2
• From the interview questions afore mentioned
above, responses were codified for data analysis.
• An inter-item (inter-theme) indicated a clear
relationships between strategic direction of the
organization in question and the main products
offered; staff empowerment and the level of
performance measurement and the criteria of
production facility layout and production capacity
planning; level of performance measurement and
the logistics of the production facilities layout;
turnover and the level of operating capital available
as well as the level of skills.
RESULTS
DISCUSSION
Thank You

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Your Path to Profits - The Game-Changing Power of a Marketing OS for Your Bus...Your Path to Profits - The Game-Changing Power of a Marketing OS for Your Bus...
Your Path to Profits - The Game-Changing Power of a Marketing OS for Your Bus...
 

Benchmarking.ppt

  • 2. CONTENT • Introduction • Procedure • Levels of benchmarking • Types of benchmarking • Process of benchmarking • Guidelines • Challenges • Myths and Paradigms • Case Study
  • 3. What is Benchmarking • Benchmarking is the process of comparing one's business processes and performance metrics to industry bests or best practices from other industries • the continuous process of measuring our products, services and business practices against the toughest competitors or those companies recognized as industry leaders (Xerox Corp.)
  • 4. OBJECTIVE • To determine what and where improvements are called for • To analyze how other organizations achieve their high performance levels, and • To use this information to improve performance.
  • 5. • Identify opportunities to improve performance • Learn from other’s experiences • Set realistic but ambitious targets • Uncover strengths in one’s own organization • Better prioritize and allocate resources Why Benchmark
  • 6. • Promotes a thorough understanding of company’s own process • Saves time and money • Identify non value added activities • Focuses on performance measures and processes and not on products • It provides a basis for training human resource Benefits of Benchmarking
  • 7. • Identify your problem areas • Identify other industries that have similar process • Identify organization that are leaders in these areas • Survey companies for measures and practices • Visit the “BEST PRACTICE” companies to identify leading edge practices • Implement new and improved business practices PROCEDURE
  • 8. • Internal benchmarking • Competitive benchmarking • Non-Competitive benchmarking • World class benchmarking LEVELS OF BENCHMARKING
  • 9. • Process benchmarking • Product benchmarking • Strategic benchmarking • Functional benchmarking • Best in class benchmarking • Operational benchmarking TYPES OF BENCHMARKING
  • 10.
  • 11. • Decide what you wish to benchmark • Decide against whom you need to benchmark • Identify outputs required • Determine data collection methodologies PLAN
  • 12. • Secondary/background research • Primary research - from the benchmark DATA COLLECTION
  • 13. • Of the gaps • Of the factors that create the gaps (enablers) ANALYZE
  • 14. • Implementation planning • Roll-out of new modus operandi (changes) IMPLEMENTATION
  • 15. • Collecting data • Evaluating progress • Iterative change MONITORING
  • 16. • Customer service levels • Inventory management • Inventory control • Purchasing • Billing and collection • Purchasing practices • Quality process • Warehousing and distribution • Transportation AREAS TO BENCHMARK
  • 17. Selecting appropriate benchmarking partners is essential for successful strategic and performance benchmarking. A benchmarking partner should: • Have a compatible mission, values and objectives • Be of comparable size • Be a research intensive university Selecting Benchmarking Partners
  • 18. • Have a similar discipline mix • Have superior performance in the areas to be benchmarked • Have a commitment to quality management and a ‘willingness to share CONTD…
  • 19. • Thorough understanding of one’s own process • Involvement of management and employees in the analysis of best practices • It should be a continuous process as the competition is always changing • Partner’s willingness to share information • Selection and empowerment of benchmarking teams • Legal concerns • Manage confidentiality of critical information • The practices should be tested and implementation results verified. GUIDELINES TO BENCHMARKING
  • 20. • Best-in-class performance is not a static but a moving target • Time-consuming and expensive • Benchmarking not a panacea • Benchmarking LIMITATION
  • 21. • Involve the employees who will ultimately use the information and improve the process • Relate Process improvement to strategy and competitive positioning • Define the firm’s own process before gathering data for the purpose of comparison PITFALLS
  • 22. • Business Model variations • Differences in annual periods • Accounting methodologies and data reporting • Environment impact • Identifying ‘right measures’ • Balancing ‘lag’ and ‘lead’ indicators ‘appropriate’ analytical tools and techniques • Management commitment & Leadership • Employee engagement and motivation BENCHMARKING CHALLENGES
  • 23. Benchmarking is not: • Copying or imitating others In rapidly changing circumstances, good practices become dated very quickly. Also, the fact that others are doing things differently does not necessarily mean they are better • A quick fix, done once for all time • Merely competitor comparison The objective is to figure out how the winner got to be best and determine what we have to do to get there. Benchmarking is best undertaken in a collaborative way. • Spying or espionage • Industrial tourism MYTHS & PARADIGMS
  • 24. • Case-1 Reliance Communication: Earlier routers were configured from the field and a maximum of 3-4 could be configured. INTERNAL BENCHMARKING
  • 25. After adopting I.B, the process was carried out from the Network operation Center, itself by the engineers. Advantages: • Increase in efficiency of the work process • Increase in the no. of routers configuration(3-18) • Around 6 fold increase in performance INTERNAL BENCHMARKING
  • 26. CASE 2 • Pre-benchmarking status: A line of operators were required to monitor every step. • Disadvantages: Costs came up to around Rs.480000 / 1 line/month More labor required
  • 27. Continued… • Post-benchmarking status: • A single operator was equipped to deal with 4 systems simultaneously.. & • 2 unskilled manpower to assist him
  • 28. ADVANTAGES • Costs came down to only Total = 75,000/4Line/Month • Manpower requirement reduced • Efficiency is enhanced
  • 29. • The process of Benchmarking for Xerox was started in 1980s due to the companies fall in the share market value by 35% in 1981. • At first, Xerox met resistance by its employees who believe that someone else could never do it better. • When faced with the facts, reaction went from denial to dismay to frustration and finally to action. CASE STUDY: XEROX
  • 30. • Their unit manufacturing cost equalled the Japanese selling price in United States. • Number of production suppliers was 9 times that of best companies. • Assembly line rejects were 10 times higher. • Product lead times were twice as long. • Defects per 100 machines were 7 times higher. PROBLEMS FACED BY XEROX
  • 31. • Once the process began, the company benchmarked virtually every function and task for productivity, cost and quality. • Comparison made for companies both in and outside the industry. CONTD…
  • 32. • Suppliers were reduced from 5000 to 300. • Concurrent Engineering was practised. • Commonality of parts increased from about 20% to 60-70%. • Hierarchical organisation structure was reduced and the use of cross functional teams were established. RESULTS FOR XEROX
  • 33. • Quality problems cut by 2/3. • Manufacturing costs cut by 50%. • Development time cut by 2/3. • Direct labour cut by 50% and corporate staff cut by 35%. RESULTS FOR XEROX
  • 34. PERFORMANCE MEASURE IN UK TEXTILE & CLOTHING INDUSTRIES. Methodology • A critical sample of companies has predominantly been carried out with 10 textile and clothing manufacturing manufacturers in the UK North West. • A checklist of questions on performance measurement and benchmarking was devised. • Each case study was carried out over a 3 day period. CASE STUDY 2
  • 35. • From the interview questions afore mentioned above, responses were codified for data analysis. • An inter-item (inter-theme) indicated a clear relationships between strategic direction of the organization in question and the main products offered; staff empowerment and the level of performance measurement and the criteria of production facility layout and production capacity planning; level of performance measurement and the logistics of the production facilities layout; turnover and the level of operating capital available as well as the level of skills. RESULTS

Editor's Notes

  1. kavitha