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BE Project Presentation - Energy Conservation (Bosch Pune)
- 1. BOSCH CHASSIS SYSTEMS INDIA LTD Presented by:Viknesh Subramaniyan B 1 2 0 0 2 1 2 4 1 Guided by: Prof. P.D.Sonawane Internship at
- 3. 3 PRODUCTION COST MATERIAL COST LOGISTICS MACHINING COST MANUFACTURING COST OTHERS A TMC FROM BOSCH
- 4. MY PROJECT PRODUCTION COST CUTTING BY CONSERVING ELECTRICAL ENERGY 4
- 6. 6 TOP VIEW OF PHE COOLANT / OIL FROM MACHINE WATER FROM COOLING TOWER HOT COOLANT COLD COOLANT COLD WATER HOT WATER
- 7. HOT WATER 7 COOLING TOWER COLD WATER
- 8. COOLANT BOXMACHINE THE FINAL SET UP 8 P. H. E COOLING TOWER LOW ELECTRICITY CONSUMPTION
- 9. PHOTOGRAPHY REPORT 9 THE REMOVED CHILLING UNIT INSTALLED PARALLEL PLATE HEAT EXCHANGERTHE COOLING TOWER IN BOSCH
- 10. 10 PROJECT PLAN / MEASURES TIMELINE SR NO STEPS Apr-15 May-15 Jun-15 Jul-15 Aug-15 Sep-15 Oct-15 Nov-15 1 Planning 100% 2 Feasibility Study 100% 100% 3 Data Collection & Analysis 100% 4 Quotation Analysis 100% 5 Approval & Budjet Allocation 20% 80% 6 Order & Installation 100% 7 Observations 100% 100% 8 Project Extension 10% PROJECT PLANNING SHEET
- 11. 11 MULTIMETER THE MULTIMETER MAGIC P = (1.732) * V * I *(PF)
- 12. 12 PROJECT SUMMARY SHEET AIM: PRODUCTION COST CUTTING ON WELDING LINE BY CONSERVING ELECTRICAL ENERGY CURRENT SYSTEM (LOADING CONDITIONS) VYB VRY VBR Vavg Iloading Ploading Tloading POWER COST/DAY (LOADING) POWER COST/MONTH (LOADING) 404 V 401 V 403 V 402.67 V 13.05 A 9.01 KW 12 Hrs 756.84 INR 18,921 INR CURRENT SYSTEM (UNLOADING CONDITIONS) VYB VRY VBR Vavg Iunloading Punloading Tunloading POWER COST/DAY (UNLOADING) POWER COST/MONTH (UNLOADING) 404 V 401 V 403 V 402.67 V 9.78 A 6.76 KW 8 Hrs 378.56 INR 9,464 INR TOTAL CONSUMPTION 1135.66 INR 28,391.50 INR THE PUMP (ALL CONDITIONS) VYB VRY VBR Vavg Ipump PPump Tpump POWER COST/DAY (UNLOADING) POWER COST/MONTH (UNLOADING) 400 V 401 V 398 V 399.67 V 3.93 A 2.69 KW 20 Hrs 377.06 INR 9426.67 INR ACTUAL SAVING CALCULATION P(Chiller) = P(System) - P(Pump) = {P(loading) + P(unloading)} - P(Pump) TOTAL SAVINGS PER MONTH 18,964.83 INR QUOTATION ANALYSIS COST OF PARALLEL PLATE HEAT EXCHANGER COST FOR PIPELINE FROM COOLING TOWER LINE 96,300 INR 25,000 INR* TOTAL INVESTMENT 1,26,300 INR* PAY BACK PERIOD 6 MONTHS*
- 13. 13 THE PROJECT EXTENSION THE COOLANT MEASUREMENT DATA Q = m * Cp *(T2 – T1)
- 15. 15 CONCLUSIONS • Less Power consumption. • Occupies less space. • Starts automatically. • Low maintenance. • Saving Rs 19,000 /- per month. • Can save around Rs 15,00,000 /- a year.
- 16. 16 LETS SAVE ELECTRICITY FROM TODAY Wishing You a very happy New year Viknesh Subramaniyan