BE mechanical engineer with 9.7 years exp in production department ,good experience in planning,5s,kaizen,fmea,7 qc tools & story,lean manufacturing ,smed,spc techniques

1. G.Jagadeesh.MBA, BE, DPM, DME
14/51B,Gandhi nagar,Moolathurai
Illupapalayam (Post),
Sirumugai - 641302. (Coimbatore district )
Mobile: 9940863433,9688222833
E-mail: jagasrkv5@gmail.com
Objective
To pursue a high career where there is ample opportunity to utilize my skills and functional
experience in Production planning, production & erection and commissioning (Green field project
operator development) be an asset to the organization to which I belong and deliver the best of my
expertise.
Total experience Summary
Company Position Period Experience Job profile
Pricol Ltd. – Coimbatore Engineer July’ 2013 to Till date 2.6 year Module owner
production
Rane Brake Lining ltd –
Trichy
Engineer
production
Apr’ 2010 to July’ 2013 3 Years Planning & Production/
Erection and
commissioning
Rane Brake Lining ltd –
Trichy
Deputy
engineer
Apr’ 2008 to mar’ 2010 2 Years Planning & Production /
Erection and
commissioning
Rane Brake Lining ltd –
Chennai
Deputy
engineer
trainee
July’ 2006 to mar’
2008
2 Years Production / Tool room
Professional Experience
Period 1 July’13 to Till date
1. Engineer Production: Production in Pricol Ltd.
(Strategic operating unit 2 – ( Valves and Sensors) )
Pricol Ltd. Coimbatore - Pricol is a reputed automobile ancillary company,
manufacturing products like dashboard instruments, Valves, Sensors, Oil
Pumps , gauges and Security systems. The turnover of the company for
the year 2015-2016 is 6000 Millions.
2. Engineer - Production - Responsibilities:
• New assembly line set up for new products. (Sub assembly. Multi
product flexible lines and product designated dedicated lines)
• Establishing initial line balancing, Wet run, Process study and finalizing
the exact line balancing.
• Establishing Poke yoke in assembly lines considering customer
requirements and fitment.
• Process validation and revalidation for existing and new assembly
lines.
• Coordinating in Preparation of Process control charts like Work
standard sheets, Operating instructions, PFMEA,Check sheets & Control
plans.
• Coordinating in Preparation of Process control charts like Work
standard sheets, Operating instructions, PFMEA,Check sheets & Control
plans.
• Coordinating in SAP system related activities like creation of BOM,
Work centers, Routings & Planning systems
• New assembly line set up for new products. (Sub assembly.
Multi product flexible lines and product designated dedicated lines)
• Coordinating in Preparation of Process control charts like Work
standard sheets, Operating instructions, PFMEA, Check sheets &
Control plans.
Resume of Jagadeesh Page 1 of 4

2. Role in manufacturing • Responsible for production of 2 varieties of Valves and 2 varieties
of Sensors for a customer base of seven for a production value of
Rs 6000 millions in the year 2014.
• Planning and Scheduling of products for a shop capacity of 90
SPM’s, 2 Plastic molding machines of 100 & 60 ton capacity, 2 CNC
turning centers and 3 CNC grinding machines.
• Defect management by analyzing process defects and customer
returns using SQC techniques.
• Managing inventory control of raw material and 140 bought out,
imported and consumable items.
• Managing a work force 2 junior engineers and 105 operators.
Additional Responsibilities in Pricol Ltd.
• Implementation of TPM activities and improving OEE in Molding
m/c’s and various assembly lines.
• Responsible for quality system activities (QS 9000 & ISO/TS
16949) and ISO 14001 in ‘Valves & Sensors unit’. (PFMEA, Control
Plan, Process validation, etc.)
• Implementing ‘Continuous Improvement’ actives and improving
‘Employee Productivity’.
• Identifying and Implementing ‘Process Improvements & Cost
saving activities’.
• Conducting frequent Vendor / Sub-Contracted audits for existing
and new vendors.
• Analysis of failures using highly sophisticated testing machines like
X-Ray m/c. TMM, etc.
• Started practicing six-sigma methodology in temperature sensor
line to reduce the rejection level
• CFT member for implementation of material planning systems,
Value Engineering activities for our module
Period 2 July’06 to July’ 13
Engineer: Production and production planning Rane Brake lining Ltd.,
Trichy.
- Rane Brake lining Ltd. Its Manufacturing of Brake lining and Disc pads
for two wheelers, four wheeler and commercial vehicles with the
collaboration of NISSINBO Japan. It’s Won Deming prize for TQM practices
in 2002 and Deming Grand prize ( Japan Quality medal ) in 2013, Here I
am proud to say I am the one of the auditee in deming Grand prize. Major
customers are Maruthi Suzuki, Ashok Leyland ,
Mahindra & Mahindra,TATA,AMW
Resume of Jagadeesh Page 2 of 4

3. Achievements in current and previous job profile
• Customer Complaints in Valves & Sensors unit:
Reduced Customer end / Warranty returns from 25 PPM to 0 PPM
and maintaining the same.
Systems implemtation
• Acting as QMR for ISO TS 16949 QMS / ISO 18001 EMS and
responsible for implementing systems and procedures and ensuring
proper functioning of the system.
• Handled all ISO TS 16949 and ISO 18001 audits successfully and
came out with NIL non-conformance
• Quality traceability system ( QT ) linked with SAP, bar-coding
system implementation in Rane brake lining ltd
• Productivity Improvement achieved in Molding Process:
The process condition settings were optimized and 78 %
Productivity improved. (After this improvement, one particular
Valve product’s total production capacity was increased from
45,000 Nos to 55,000 Nos / month since this process is the
Bottleneck process of this valve product
Quality circles
• Facilitated Quality circles, reduced the rejection level from 10000 ppm
to 100 PPM
• 80 QCC completed in Rane Brake lining ltd
• 5S 5 star award in QCFI:
Rane brake lining Plant 5S 5 star award getting from QCFI in 2009 ,
I am the plant escort person
• QCFI Kaizen competition:
First price getting in QCFI kaizen competition in 2011 at chennai
• Career achievement in Rane :
2 Green field project team member training, development and
system implementation
• 2’nd prize in Best poka yoke in pricol :
Zero customer complaint and line rejection in temperature sensor
line
Functional Skills:
 Excellent Production planning, Problem Solving, Decision making,
Critical thinking skills.
 Can interface effectively with Management, Vendors / Sub-
contractors, and other developers in a diverse matrix environment.
 Have worked in fast paced environment under pressure with tight
schedules.
 5S implementation in shop floor
 Green field project team member development , training &
document preparation
Resume of Jagadeesh Page 3 of 4

4. Non-Technical Skills:
 Team spirited
 Enthusiastic & dedicated to work
 Highly self motivated and aspire to tackle innovative challenges
 Ability to upgrade quickly and deploy emerging technologies
Computer Proficiency: Exposure to
• SAP (R/3)
• Wind chill system
• MS Office
Training attended :  3 month training in CVAT institute ( Basic industrial system )
 7QC tools
 5S
 SMED
 Lean Production system
 Productivity improvements
 Supervisory development
 FMEA
 Statistical process control (SPC)
 SAP (PP module )
Personal details
Education
Father’s Name
Date of Birth
Marital status
Languages Known
MBA ( Production management ),BE ( Mechanical ),DPM,DME
Mr.A.Gurusamy
14.03.1988
Married
English, Tamil, Kannada
The above details are true to the best of my knowledge.
Place and Date: Coimbatore ,25.12.15 (G.Jagadeesh)
Resume of Jagadeesh Page 4 of 4