This document contains a resume for Bibhuti Bhusan Senapati summarizing his professional experience in manufacturing packaging materials. He has over 16 years of experience in production and quality roles. Currently he is the Plant Manager at POLYDROUP LTD in India managing their PET division and injection molding machines. Previously he held plant manager roles at other companies and helped increase production capacities and reduce costs and waste.

1. BIBHUTI BHUSAN SENAPATI
Email:-bibhuti.senapati@rediffmail.com
Mob.no +91 7600270758,INDIA,
Mob.no +234 8082253189,NIGERIA
Senior Level Assignments in Manufacturing of all type of packaging
materials(Production & Quality of PET, Rigid & flexible Packaging Operation) with an
Reputed organisation.
PROFESSIONAL OVERVIEW
 Over 16 years of rich experience in Production in Rigid(PP,HDPE,PET) & flexible , Packaging Functions .
 Presently working with POLYDROUP LTD As PLANT Manager of PET DEVISION(ASB Nissei m/cs),HUSKY
injection molding machines.
 Skilled in managing the production operation .
 Depth in monitoring the machine performance to deliver the product of desired quality and meet deadlines.
 Adept in analyzing the repetitive problems and root cause solutions.
 Resourceful at strategising techniques for maximum utilisation of Assets.
CORE COMPETENCIES
- Production optimization
- New Product Development
- Customer Delighting
- Cost Control Techniques
- Quality Assurance
- Operations Management -
- Business Excellence projects
-Waste Control
- Strategic Planning
- People Management
- Plant Safety shop floor discipline
CAREER DIGEST
Plant Manager (PET Division) –since 2014 june
POLY GROUP ,NIGERIA
->Over all plant operation including ,process standardisation,process selection,planning,mold
development,material management.new projrct development with single stage stretch blow molding
(ASB NISSEI machines,HUSKY Injction molding for preforms)
Plant Manager since Dec 2010 to 2013(3D Technopack ltd)
Current Responsibilities & Accountabilities:
 Overall responsible for the Product Availability as per the market Demand and to meet the Budgeted
volume.
 Responsible for Delivering Quality product in the Market place
 Responsible for overall plant cost & Profitability
 Responsible for implementing systems , &QMS) in the plant.
 Responsible for achieving Key Performance Indicators for the plant
 To maintain a cohesive & harmonious relationship in the plant team.
 To Maintain and follow the inventory norms for RM, Engineering & Finished goods.
 To handle and implements Business excellence projects in the plant.
 Responsible for the Safety of Employees & Assets of the organization
 Develop skill level of the plant employees and supporting team to achieve the set targets.

2.  Production and Inventory Management.
Achievements:
 Successfully completed the 3rd
round of expansions of the plant and achieved the additional capacity
 Successfully added one new product line of MULTILAYER EXTRUSION & COMPRESSION MOLDING
PROCESS,PET PREFORMS,PET BOTTLES,
 Compression Molding(AISA AUTOMATION-SWITZERLAND)
 HUSKY INJECTION MOLDING(HYPET-400).
 25 millions of performs /month.
 ASB NISSEI(70 DPW-JAPAN)) for PET bottles.
 Reduce the TOOLING COST by consulting the design consultant of imported tools
 New Tools development for EXTRUSION/HEADING process in INDIA.
 Increase the sleeve & Compression molding production from 45lacs to 2.2 corer /MONTH
 Successfully Atomization to INJECTION MOULDING UNIT
 Reduce MANPOWER 50%.
 Increase the capacity of cap production from 45lacs to 2.2corer.
 Customer Rejection brought down to 0.2%
 RM inventory maintained to 15 days
 Plant Qualified for L’OREAL, HINDUSTAN UNILEVER, & HIMALAYA DRUGS,BISLERI ,PEPSICO.

 Effective Line
 Waste brought down to <10%.
 Zero Accident in plant
Manager-production -3D Technopack , June-2008 to Nov-2010
Responsibilities:
 Operations of Monolayer & multilayer EXTRUSION process & AISA COMPRESSION MOLDING process.
 Monitoring the performance at different line speed and taking corrective measures in tools.
 Reducing the disruption on sleeves & headed tubes to optimise the production
 Reducing wastage on Extrusion & HEADING PROCESS operations by adopting the GMP.
 Resolving problems related to TOOLS, SPARE PARTS, UTILITIES.
 Implementing systems ISO9001:2008
 Driving the Business excellence projects in different operations

Achievements:
 Successfully Increase the capacity of plant by 60% from 45laks to2.2corer by nos
 Maintained the waste 5% consistently.
 Implemented process standardisation for operation excellence
Assistant Manager Production-HITECH GROUP COMPANIES 2000– 2008
Responsibilities:
 To set up the entire PET Division for single stage & two stage process.
 Co-ordination with design consultant developed the NEW MOULDS as per market requirement
 Developments of
 Optimising the production and reduce the waste in operation
 Implementing the QMS system
 Resolving problems related to PROCESS,& MOULD
Achievements:
 Successfully installed the New version Single stage ASB NISSEI 70DPW M/CS, 70DPH, 50MB M/CS.
 Increase the production capacity 9 million PET bottles/mont

3.  Waste brought down to 0.6% by adopting GMP

Trainee ENGINEER 1999– 2000,CREATIVE PLASTICS
Responsibilities:
 Operations of INJECTION-BLOW MOULDING(M/C-JOMAR from USA)
 Identifying PROCESS trouble & establishing a sample of standard products for on line quality control.
 Ensuring a minimum make ready time by the job sequence and problems.
 Resolving problems related with process & raw material.
Academic Qualifications
 P.G DIPLOMA IN PLASTICS TECHNOLGY from CIPET .INDIA
 SSC First Division ,BOARD OF SECONDARY EDUCATION,ORISSA.INDIA
 B.Sc (physics,chemistry,mathematics) from UTKAL UNIVERSITY,ORISSA,INDIA
 MBA (operation management) from SIKIM MANIPAL UNIVERSITY, INDIA
TRAINING
 ISO 9001-2008 –INTERNAL AUDITOR

PROCESS EXPERT:-#EXRTUSION PROCESS( SEAMLESS TUBE)
#HEADING PROCESS(TUBING)
# INJECTION MOULDING(CLOSURES)
#INJECTION-BLOW (HDPE-PP BOTTLES/JARS)
#INJECTION-STRETCH-BLOW(PET BOTTLES/JARS)
Expected Salary:INR 25,00000/PA+Local expences.
PERSONAL VITAE
Date of Birth : 14TH
FEB 1976
Address : PRIMROSE-108,GARDENCITY,SAMARVARNI,
SILVASSA.U.T OF D&N.H-396230, INDIA
Strengths : Analytically problem solving approach, positive thinking
Effective communicatiLon, Passion to learn new things
Team player, Helping in nature and Good Listener.