1. CURRICULUM VITAE Page 1
MR. KOUSHIK KUMAR PRADHAN
S/o. - Sanat kumar pradhan
At+Po-: Balijuri,Dist –East Singhbhum,jamshedpur
Jharkhand,832302
Mobile: +91-9583417232 /9199391591
E- Mail: masterkoushik9s@yahoo.com
My Profile:
B.E in Mechanical Engineering with 70 % in 2012 (Full Time)
A Bachelor Engineer in Mechanical Engineering who is creative, highly motivated person
has Leadership Qualities and can handle responsibilities competitively, currently working
with at STEEL STRIPS WHEELS LIMITED, Jamshedpur which is among the leading
supplier to Indian & Global Automobile Manufacturers.
General Studies: HSC (54%) 2007
SSC(76%) 2005
1. Work Experience: 2nd May 2016 (continue) at STEEL STRIPS WHEELS
LIMITED, Jamshedpur
Position: Sr. Engineer Production Engineering.
STEEL STRIPS WHEELS LIMITED -Designs & manufacture automotive steel wheels
since 1991 and is among the leading supplier to Indian & Global Automobile
Manufacturers. Having product range comprises Steel wheels for two and Three Wheelers,
Passenger cars, Multi utility vehicles, Tractors, Trucks & OTR Vehicles.
Process Control
New Process Development
Daily monitoring of process audit and product quality.
Industrial Automation
Material Handling Practice
Monitoring of Overall Equipment Efficiency of all plant machines.
Capacity monitoring of line on weekly basic.
2. Study the cycle time of all machines and try to maximize the productivity.
Productivity Increase and Rejection control.
Kaizen
New Development Project.
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Preparation of BOM of new project.
Lean manufacturing.
PFMEA
Fabrication of making Conveyor, chute and lifter both Hydraulic and Pneumatic.
Attending breakdown related to Plant material handling equipment.
Maintaining Preventive Maintenance of all material handling Equipment.
Maintenance of conveyor, chute, hydraulic and pneumatic lifter.
Coordinating TPM and 5 S at plant.
Prepare SOPs/Work instructions for all the machines with the help of production
department.
Safety instructions for the entire machine.
Monitoring and implementing safety related activity with safety department.
Study the cycle time of all machines and try to maximize the productivity.
Implementing Poka Yoke .
Hand on practice in SAP.
Fabrication and erection of steel structure.
Hand on practice in Auto CAD 2 D.
Maintain documentation for ISO/TS 16949, ISO 9001:2008.
Layout Modification.
3. 2. Work Experience: 10th
Oct 2014 to 29th
April 2016 at CTC INDIA PVT LTD
Jamshedpur
Position: Quality Assurance/Process Engineer
CTC INDIA PVT LTD – This company is involved with production of Micro /Industrial
drills,endmill,Router,Dental Bur. Which is collaborated with KYOCERA PRECISION
INC,JAPAN .
Responsibilities Handled:
Production planning.
Manpower management and effective utilization of resource..
Good working hand on various types of Profile Grinding m/c of ceramics
Materials, SPM Brazing machine etc.
Releasing & monitoring day-to-day production plans to machine line.
Responsible for complete production control activities in shop floor.
Presentation to management about plans v/s actual of production.
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Training, guiding & motivating junior colleagues & team members for better
performance & contribution.
Fixing of departmental objectives in line with the company objectives and
working towards achieving the same.
Corrective action of Internal & External PPM.
Productivity improvement.
Monitoring & maintaining tools & spare.
Responsible for Attending CAPA & costumers complain
Responsible for tracking audit in plant & vendor site
Maintaining 5’s in the shop floor & to lead the Team for taking part in
improvement activities like TPM, KAIZEN, 5s’ etc.
Ensuring the process audit ,Layout of jobs audit as per the plan
Waste Identification and elimination.
Implementation of ISO 9001 :2008, TPM at our working area.
Review & monitor the control plans, work instruction and drawings for the
products.
Maintaining Scheduled calibration of laser and other plant measuring
instrument.
Troubleshooting of laser and transfer measuring instruments.
Schedule Monitoring on Gauge R&R.
Knowledge of Auto Cad 2 D.
Developing new process for brazing.
Involve in process development of brazing of stainless steel and tungsten
carbide.
4. Inspection of Brazed joint by destructive method.
Maintaining Carbide rod cutting Quality.
Knowledge of ERP and Manufacturing Module.
Maintaining OEE above 75%.
3. Work Experience: 2nd
Sep 2013 to 2nd
Oct 2014 at SKIPPER LTD ,Howrah
Position: Sr. Quality Inspector/Incharge (Galvanizing)
SKIPPER LTD – Established in 1981 & is one of the world's largest Integrated
Transmission Tower manufacturing companies with Angle Rolling, Tower,
Accessories, Galvanized iron plant & Fastener manufacturing and EPC line
construction. And having manufacturing capacity is among the top 3 in India and
among the top 10 in the world.
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Responsibilities Handled:
Internal rejection and rework controlling.
Conducting process audit, doc audit as per Paining
Monitoring of Process Parameter.
Monitoring of effectiveness of training
Implementing 5s, kaizen.
Maintaining overall Zn consumption.
Maintained the galvanization quality as per customer requirement.
Implementing safety norms and 5s in the shop-floor.
Identifying and driving continual Improvement program
Inspection of galvanizing iron defects.
To make feasibility study of new galvanizing Enquiries.
Conduct Third party inspection.
Customer complaint handling, taking corrective and preventive actions for non
conformance.
Conduct schedule audit of Plant chemical (HCL,FLUX,Decreasing solution)
condition.
Maintained standard coating thickness over Iron surface.
5. Conduct Uniformity test, Spectro test.
4. Work Experience: (10th
July 2012- 30th
Aug 2013) – ATEL ENGINEERING
COMPANY ,Howrah
Position: QUALITY ENGINEER TRAINEE
ATEL ENG COMPANY –(ISO 9001 2008,TUV) companies. This company is
Involed production of all types of pneumatic and hydraulic component like
track adjuster ,valve & different types of hydraulic cylinder for
TATA HITACHI CONSTRUCTION MACHINARY EQUIPMENT (TELCON)
Responsibilities Handled:
Incoming, in process and final Inspection.
Internal rejection and rework controlling.
Conducting process audit, doc audit as per Planning
Monitoring of Process Parameter.
Implementing 5S, TPM.
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Customer complaint handling, taking corrective and preventive actions for non
conformance.
Conduct Spectro test.
Hardness testing after Heat treatment.
Monitoring of SPC data.
Member of Internal Audit team.
Maintain ISO 9001:2008 Documentation.
Review & monitor the control plans, work instruction and drawings for the
products.
Schedule calibration of Plant instrument.
Control and issue the drawing to Production line.
Hand on practice in Auto Cad 2 D
Special Work Knowledge –
Digimatic Calliper, Bore Gauge, Plug gauge, Dial Gauge,Thickness Gauge ,tread gauge,
different type of micrometer ,Coat meter , TIR testing M/c ,Rupture testing M/C ,Force
gauge,Dynamic Hardness Testing Machine, Tool Maker microscope, Keyence high
6. accuracy CCD micrometer, web taper measuring machine ,Surface roughness testing
machine, Spectro Machine, PH , RI& TDS Tester.
Project work: - 1) Project work for machines efficiency control.
2) Operating cost reduction
3) Idea generation and awareness towards continual improvement.
4) Implementation of QMS system.
5) Implementation of TPM
5) KAIZEN.
6) Poka yoke implementation.
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Training Attended:
1) Problem Solving for continuous Improvement
2) Awareness training of Fire Fighting
3) CPS training (CTC production system) etc.
4) ISO 9001:2008 Internal Auditor Training.
5) TPM
6) SAP
7) SMED
8) PFMEA
Hobbies:
Listening songs, Watching TV, playing cricket, Dancing etc.
7. The above information is true and I assure you that I will render good service to the
Organization, if I am selected.
Date: Yours faith fully
Place: JAMSHEDPUR KOUSHIK KUMAR PRADHAN