International Journal of Computational Engineering Research(IJCER)ijceronline
International Journal of Computational Engineering Research(IJCER) is an intentional online Journal in English monthly publishing journal. This Journal publish original research work that contributes significantly to further the scientific knowledge in engineering and Technology.
CFD troubleshooting guide, if you having issues on a simulation run through these dot points.
Also check out other articles I wrote on the topic :
Modern CFD tips, tricks and best practices, from someone who sees engineers fall into the same old traps : https://www.linkedin.com/pulse/modern-cfd-tips-tricks-best-practices-from-someone-who-hashan-mendis/
Better meshing using ANSYS Fluent Meshing? : https://www.linkedin.com/pulse/better-meshing-using-ansys-fluent-hashan-mendis/
International Journal of Computational Engineering Research(IJCER)ijceronline
International Journal of Computational Engineering Research(IJCER) is an intentional online Journal in English monthly publishing journal. This Journal publish original research work that contributes significantly to further the scientific knowledge in engineering and Technology.
CFD troubleshooting guide, if you having issues on a simulation run through these dot points.
Also check out other articles I wrote on the topic :
Modern CFD tips, tricks and best practices, from someone who sees engineers fall into the same old traps : https://www.linkedin.com/pulse/modern-cfd-tips-tricks-best-practices-from-someone-who-hashan-mendis/
Better meshing using ANSYS Fluent Meshing? : https://www.linkedin.com/pulse/better-meshing-using-ansys-fluent-hashan-mendis/
In this paper the finite element analysis of aHeat Exchanger is done. The geometry was
modelled in CATI A V5 R21 and finite element analysis had been performed in ANSYS12 WB. FE analysis
is was used to determine stress analysis at.
The main objectives of the heat transfer analysis is to enhance the heat transfer rate from system to
surrounding. To transfer the heat from any system either by conduction or convection medium. Both modes of
heat transfer has been enhanced by providing an additional equipments in the outer periphery of the heat transfer
system.Fins are basically mechanical structures which are used to cool various structures by the process of
convection. Most part of their design is basically limited by the design of the system. But still certain parameters
and geometry could be modified to better heat transfer. In most of the cases simple fin geometry is preferred such
as rectangular fins and circular fins. Many experimental works has been done to improve the heat release of the
internal combustion engine cylinder and improves fin efficiency.This study presents the results of air flow and
heat transfer in a light weight automobile engine, considering fins with dimple to increase the heat transfer rate.
An analysis has been using ANSYS WORKBENCH version 12.0 was conducted to find the optimum number of
dimples to maximizing the heat transfer across the Automobile engine body. The results indicate that the
presence of fins with dimple shows improved results on the basis of heat transfer.
ANSYS tutorials provide step-by-step instructions for utilizing the ANSYS software, a powerful tool for engineering simulations. These tutorials cover various aspects of finite element analysis (FEA), computational fluid dynamics (CFD), electromagnetics, and other disciplines. Users learn how to create models, apply boundary conditions, define material properties, and analyze results. Tutorials often include sample problems, ranging from simple structural analyses to complex multiphysics simulations, to help users understand and master ANSYS capabilities. They are available through university resources, official ANSYS documentation, online platforms, and community forums, offering invaluable guidance for students, engineers, and researchers looking to apply simulation techniques in their work.
The presentation will include technical terminologies along with sizing of metallic and non-metallic expansion joints which are used in Steel/Cement/Minerals/Power industries.
Metal welding processes are employed in various indus-tries. Gas welding techniques use the heat from a flame to melt the parts to be joined and a filler material simulta-neously. Extreme thermal loading is applied to the parts being joined, and complex material responses are initi-ated. The steep, localized thermal gradients result in stress concentrations in the welding zone. Consequently, modeling and simulation of welding processes are often complex and challenging. In this technology brief the use of Abaqus for this class of problems is discussed and an example analysis is presented.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
2. ANSYSWorkbench–SimulationANSYSWorkbench–Simulation
Training Manual
Steady-State Thermal Analysis
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Chapter Overview
• In this chapter, performing steady-state thermal analyses in
Simulation will be covered:
– Geometry and Elements
– Contact and Types of Supported Assemblies
– Environment, including Loads and Supports
– Solving Models
– Results and Postprocessing
• The capabilities described in this section are generally
applicable to ANSYS DesignSpace Entra licenses and
above, except for an ANSYS Structural license.
– Some options discussed in this chapter may require more
advanced licenses, but these are noted accordingly.
– It is assumed that the user has reviewed Chapters 1-3 prior to
this chapter. (Chapters 4-5 are optional)
3. ANSYSWorkbench–SimulationANSYSWorkbench–Simulation
Training Manual
Steady-State Thermal Analysis
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Basics of Steady-State Heat Transfer
• For a steady-state (static) thermal analysis in Simulation,
the temperatures {T} are solved for in the matrix below:
This results in the following assumptions:
– No transient effects are considered in a steady-state analysis
– [K] can be constant or a function of temperature
• Temperature-dependent thermal conductivity can be input for each
material property
– {Q} can be constant or a function of temperature
• Temperature-dependent film coefficients can be input for
convective boundary conditions
( )[ ]{ } ( ){ }TQTTK =
4. ANSYSWorkbench–SimulationANSYSWorkbench–Simulation
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Steady-State Thermal Analysis
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Basics of Steady-State Heat Transfer
• Fourier’s Law provides the basis of the previous equation:
– This means that the thermal analysis Simulation solves for is a
conduction-based equation.
• Heat flow within a solid (Fourier’s Law) is the basis of [K]
• Heat flux, heat flow rate, and convection are treated as boundary
conditions on the system {Q}
• No radiation is currently considered
• No time-dependent effects are currently considered
– Heat transfer analysis is different from CFD (Computational
Fluid Dynamics)
• Convection is treated as a simple boundary condition, although
temperature-dependent film coefficients are possible.
• If a conjugate heat transfer/fluid problem needs to be analyzed, one
must use ANSYS CFD tools instead.
• It is important to remember these assumptions related to
performing thermal analyses in Simulation.
5. ANSYSWorkbench–SimulationANSYSWorkbench–Simulation
Training Manual
Steady-State Thermal Analysis
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Physics Filters
• Before proceeding to a detailed discussion on performing
thermal analyses in Simulation, it is useful to point out that
if a thermal-only solution is to be performed, the Physics
Filter can be useful to filter the GUI.
– Under “View menu > Physics Filter,” unselect the “Structural”
option. Now, the available options in the Simulation GUI will
only reflect thermal analyses.
– This applies to options in the
“Environment” and “Solution”
levels only.
– If a thermal-stress simulation is to
be performed, do not turn off any
physics filters since both structural
and thermal options may be required.
ANSYS License Availability
DesignSpace Entra x
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
6. ANSYSWorkbench–SimulationANSYSWorkbench–Simulation
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A. Geometry
• In thermal analyses, all types of bodies supported by
Simulation may be used.
– Solid, surface, and line bodies are supported by all products
which support thermal analyses.
• For surface bodies, thickness must be input in the Details view of
the Geometry branch
• The cross-section and orientation of line bodies is defined within
DesignModeler and is imported into Simulation automatically.
Although the cross-section and orientation is defined, this
information is meant for structural analyses, and the actual thermal
link element will have an ‘effective’ cross-section based on the
input properties.
• No heat flux or vector heat flux output is available with line bodies.
Only temperature results are available for line bodies.
– The “Point Mass” feature is not applicable in thermal analyses
• Point Mass is described in Chapter 4, Linear Structural Analysis.
ANSYS License Availability
DesignSpace Entra x
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
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… Geometry
• It is important to understand assumptions related to using
shell and line bodies:
– For shell bodies, through-thickness temperature gradients are
not considered. A shell body should be used for thin
structures when it can be safe to assume temperatures on top
and bottom of surface are the same.
• Temperature variation will still be considered across the surface,
just not through the thickness, which is not explicitly modeled.
– For line bodies, thickness variation in the cross-section is not
considered. A line body should be used for beam- or truss-
like structures, where the temperature can be assumed to be
constant across the cross-section.
• Temperature variation will still be considered along the line body,
just not through the cross-section, which is not explicitly modeled.
ANSYS License Availability
DesignSpace Entra x
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
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… Material Properties
• The only required material property is thermal conductivity.
– Material input is under the “Engineering Data” tab, and material
assignment is per part under the “Geometry” branch
– Thermal Conductivity is
input under the Engineering
Data tab.
Temperature-dependent
thermal conductivity can
be input as a table.
– Other material input
is not used in thermal.
ANSYS License Availability
DesignSpace Entra x
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
If any temperature-dependent material properties exist, this will
result in a nonlinear solution. This is because the temperatures are
solved for, but the materials are dependent on the temperatures, so
it is not linear.
9. ANSYSWorkbench–SimulationANSYSWorkbench–Simulation
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B. Assemblies – Solid Body Contact
• When importing assemblies of solid parts, contact regions
are automatically created between the solid bodies.
– Surface-to-surface contact allows non-matching meshes at
boundaries between solid parts
– Contact enables heat transfer between parts in an assembly
Model shown is from a sample Inventor assembly.
ANSYS License Availability
DesignSpace Entra
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
10. ANSYSWorkbench–SimulationANSYSWorkbench–Simulation
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… Assemblies – Contact Region
• In Simulation, the concept of contact and target surfaces
are used for each contact region.
– One side of the contact region is comprised of “contact”
face(s), the other side of the region is made of “target” face(s).
– Heat flow is allowed between contact and target faces (based
on the contact normal direction)
• When one side is the contact and the other side is the target, this is
called asymmetric contact. On the other hand, if both sides are
made to be contact & target, this is called symmetric contact.
However, the designation of which side is contact or target is
unimportant in thermal analysis.
• By default, Simulation uses symmetric
contact for solid assemblies.
• For ANSYS Professional licenses
and above, the user may change to
asymmetric contact, as desired.
ANSYS License Availability
DesignSpace Entra
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
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… Assemblies – Contact Region
• As noted in the previous slide, heat flows within a contact
region in the contact normal direction
– No heat spreading is considered in the contact/target interface
• Heat spreading is considered within shell or solid elements at the
contact or target surfaces because of Fourier’s Law
• Heat flow within the contact region is in the contact normal
direction only
• This means that, regardless of the definition of the contact region,
heat flows only if a target element is present in the normal
direction
In the figure on the left, the solid
green double-arrows indicate
heat flow within the contact
region. Heat flow only occurs if a
target surface is normal to a
contact surface.
The light, dotted green arrows
indicate that no heat transfer will
occur between parts.
ANSYS License Availability
DesignSpace Entra
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
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… Assemblies – Contact Region
• In Simulation, various contact behaviors exist
– The contact “Type” is meant for structural applications
– If the parts are initially in contact, heat transfer will occur
between the parts. If the parts are initially out of contact, the
parts will not transfer heat between each other.
– Based on the contact type, whether heat will be transferred
between contact and target surfaces is outlined below:
– The pinball region is automatically defined and set to a
relatively small value to accommodate small gaps which may
present in the model. The pinball region will be discussed
next.
Initially Touching Inside Pinball Region Outside Pinball Region
Bonded Yes Yes No
No Separation Yes Yes No
Rough Yes No No
Frictionless Yes No No
Contact Type
Heat Transfer Between Parts in Contact Region?
ANSYS License Availability
DesignSpace Entra
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
13. ANSYSWorkbench–SimulationANSYSWorkbench–Simulation
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Steady-State Thermal Analysis
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… Assemblies – Contact Region
• The pinball region may be input and
visualized in ANSYS Professional
licenses and above.
– If the target nodes lie within the pinball region
and the contact is bonded or no separation,
then heat transfer will occur (solid green lines)
– Otherwise, no heat transfer will occur between
nodes (dotted green lines)
In this figure on the right, the
gap between the two parts is
bigger than the pinball region,
so no heat transfer will occur
between the parts
Pinball Radius
ANSYS License Availability
DesignSpace Entra
DesignSpace
Professional x
Structural
Mechanical/Multiphysics x
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… Assemblies – Thermal Conductance
• By default, a high thermal contact conductance (TCC) is
defined between parts of an assembly
– The amount of heat flow between two parts is defined by the
contact heat flux q:
where Tcontact is the temperature of a contact “node” and Ttarget is
the temperature of the corresponding target “node” located in
the contact normal direction.
– By default, TCC is set to a relatively ‘high’ value, based on the
largest material conductivity defined in the model KXX and the
diagonal of the overall geometry bounding box ASMDIAG.
This essentially provides ‘perfect’ conductance between parts.
( )contacttarget TTTCCq −⋅=
ASMDIAGKXXTCC /000,10⋅=
ANSYS License Availability
DesignSpace Entra
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
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… Assemblies – Thermal Conductance
• Perfect thermal contact conductance between parts means
that no temperature drop is assumed at the interface.
• One may want to include finite thermal conductance
instead
– Two surfaces (at different temperatures) in contact experience
a temperature drop across the interface. The drop is due to
imperfect contact between the two surfaces. The imperfect
contact, and hence the finite contact conductance, can be
influenced by many factors such as:
• surface flatness
• surface finish
• oxides
• entrapped fluids
• contact pressure
• surface temperature
• use of conductive grease
∆T
T
x
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… Assemblies – Thermal Conductance
• In ANSYS Professional licenses and above, the user may
define a finite thermal contact conductance (TCC) if the
Pure Penalty or Augmented Lagrange Formulation is used.
– The thermal contact conductance per unit area is input for
each contact region in the Details view, as shown below.
– If thermal contact resistance is known, invert this value and
divide by the contacting area to obtain TCC value.
– When this is done, there will now be a temperature drop
between the contact and target surfaces for a contact region.
If “Thermal Conductance” is left
at “Program Chosen,” near-
perfect thermal contact
conductance will be defined.
The user can change this to
“Manual” to input finite thermal
contact conductance instead,
which is the same as including
thermal contact resistance at a
contact interface.
ANSYS License Availability
DesignSpace Entra
DesignSpace
Professional x
Structural
Mechanical/Multiphysics x
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… Assemblies – Thermal Conductance
• If using symmetric contact, the user does
not need to account for a ‘double’
thermal contact resistance.
– Input values as normal
• MPC bonded contact allows for perfect
thermal contact conductance.
– In this case, no thermal contact
conductance is used nor defined because
‘contact’ is related via constraint
equations.
– The contact “node” and corresponding
target “node” will have the same
temperature because of perfect contact
conductance.
ANSYS License Availability
DesignSpace Entra
DesignSpace
Professional x
Structural
Mechanical/Multiphysics x
Do not use “Normal Lagrange”
formulation for thermal analyses. If
selected, the ANSYS solver will actually
use “Augmented Lagrange” with a
‘perfect’ thermal contact conductance.
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… Assemblies – Surface Body Contact
• For ANSYS Professional licenses and above, mixed
assemblies of shells and solids are supported
– Allows for more complex modeling of assemblies, taking
advantage of the benefits of shells, when applicable
ANSYS License Availability
DesignSpace Entra
DesignSpace
Professional x
Structural
Mechanical/Multiphysics x
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… Assemblies – Surface Body Contact
• Edge contact is a subset of general contact
– For contact including shell faces or solid
edges, only bonded or no separation
behavior is allowed.
– For contact involving shell edges, only
bonded behavior using MPC formulation is
allowed.
• For MPC-based bonded contact, user can set
the search direction (the way in which the
multi-point constraints are written) as either
the target normal or pinball region.
• If a gap exists (as is often the case with
shell assemblies), the pinball region can be
used for the search direction to detect
contact beyond a gap.
• MPC results in perfect contact conductance
ANSYS License Availability
DesignSpace Entra
DesignSpace
Professional x
Structural
Mechanical/Multiphysics x
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… Assemblies – Spot Weld
• Spot welds provide a means of connecting shell
assemblies at discrete points for heat transfer
– Spotweld definition is done in the CAD software. Currently,
only DesignModeler and Unigraphics define spotwelds in a
manner that Simulation supports.
– Spotwelds can also be created in Simulation manually, but
only at discrete vertices.
ANSYS License Availability
DesignSpace Entra
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
DesignModeler x
Pro/ENGINEER
Unigraphics x
SolidWorks
Inventor
Solid Edge
Mechanical Desktop
CATIA V4
CATIA V5
ACIS (SAT)
Parasolid
IGES
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C. Loads
• There are three types of loads in thermal analyses:
– Heat Loads:
• These loads pump heat into the system.
• Heat loads can be input as a known heat flow rate or heat flow rate
per unit area or unit volume.
– Adiabatic Condition:
• This is the naturally-occurring boundary condition, where there is
not heat flow through the surface.
– Thermal Boundary Conditions:
• These boundary conditions act as heat sources or heat sinks with
a known temperature condition.
• These can be either a prescribed temperature or a convection
boundary condition with a known bulk temperature.
ANSYS License Availability
DesignSpace Entra x
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
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… Heat Loads
• Heat Flow:
– A heat flow rate can be applied to a vertex, edge, or surface.
The load gets distributed for multiple selections.
– Heat flow has units of energy/time (i.e., power).
• Heat Flux:
– A heat flux can be applied to surfaces only.
– Heat flux has units of energy/time/area (i.e., power/area)
• Internal Heat Generation:
– An internal heat generation rate can be applied to bodies only.
– Heat generation has units of energy/time/volume
A positive value for heat load will add energy to the system.
Also, if multiple loads are present, the effect is cumulative.
ANSYS License Availability
DesignSpace Entra x
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
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… Adiabatic Conditions
• Perfectly Insulated:
– Perfectly insulated condition is applied to surfaces
– Can be thought of as a zero heat flow rate loading
– This is actually the naturally-occurring condition in thermal
analyses, when no load is applied.
• Usually, one does not need to apply a perfectly insulated condition
on surfaces since that is the natural behavior for a regular surface.
• Hence, this loading is meant to be used as a way to remove loading
on specified surfaces. For example, it may be easier for a user to
apply heat flux or convection on all surfaces, then use the perfectly
insulated condition to selectively ‘remove’ the loading on some
surfaces (such as those in contact with other parts).
ANSYS License Availability
DesignSpace Entra x
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
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… Thermal Boundary Conditions
Thermal boundary conditions present a known local or
‘remote’ temperature condition.
• At least one type of thermal boundary condition must be present.
Otherwise, the steady-state temperature will be infinite if only heat
is pumped into a system!
• Also, Given Temperature or Convection load should not be applied
on surfaces that already have another heat load or thermal
boundary condition applied to it.
– If applied on an entity which also has a heat load, the
temperature boundary condition will override.
– Perfect insulation will override thermal boundary conditions.
• Given Temperature:
– This imposes a temperature on vertices, edges, or surfaces.
– Temperature is the degree of freedom solved for, but this fixes
the temperature on selected entities to a given value.
ANSYS License Availability
DesignSpace Entra x
DesignSpace x
Professional x
Structural
Mechanical/Multiphysics x
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… Thermal Boundary Conditions
• Convection:
– Applied to surfaces only.
– Convection relates a ‘ambient temperature’ with the surface
temperature:
where the convective heat flux q is related to a film coefficient
h, the surface area A, and the difference in the surface
temperature Tsurface & ambient temperature Tbulk.
– Meant to provide a simplified way of accounting for heat
transport from a fluid. “h” and “Tbulk” are user-input values.
– The film coefficient h can be constant or input from a file
(next)
( )ambientsurface TThAq −=
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… Thermal Boundary Conditions
• Temperature-Dependent Convection (continued):
– If film coefficient h is input from a file, this can be a constant
or temperature-dependent value h(T).
• Define a convection boundary condition under the Environment
branch and define the Type to be “Temperature-Dependent”. Next,
select “New Convection…” for the Correlation. The “Engineering
Data” tab will open and the Coefficient Type can then be defined
for the new convection load.
• Determine what temperature is used for h(T) first, for temperature-
dependent film coefficients. Temperature can be:
– Average film temperature
T=(Tsurface+Tbulk)/2
– Surface temperature
T= Tsurface
– Bulk temperature
T= Tbulk
– Difference of surface and
bulk temperatures
T=(Tsurface-Tbulk)
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Select the temperature-
dependency from the
pull-down menu
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… Thermal Boundary Conditions
• Temperature-Dependent Convection (continued):
• After the type of temperature-dependency is selected, the user may
input the film coefficients and temperatures in a table. The values
are plotted on a graph, as shown below.
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If any temperature-dependent
convection load is applied, this
will result in a nonlinear solution
since the surface temperature is
solved for, but the film coefficient
h is based on a function of the
surface temperature.
The only exception is if the film
coefficient h is based on a
function of the bulk temperature
only. In Simulation, the bulk
temperature is constant and input
by the user, so this load will not
be nonlinear.
Right mouse click on the table
to add or delete values.
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… Thermal Boundary Conditions
• Temperature-Dependent Convection (continued):
• The convection data can also be imported from a file.
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… Thermal Loads Summary
• For some structural users, it may be useful to provide an
analogy of structural and thermal analyses:
– There are some types of loads that do not have any analogy
• There is no thermal equivalent for inertial loads such as rotational
velocity or acceleration
• The analogy of convective boundary condition is a ‘foundation
stiffness’ support in structural terms, similar to a grounded spring
Structural Thermal
Natural Condition No external force Perfectly Insulated
(No heat flow rate)
Direct Given Displacement Given Temperature
Indirect Convection
Direct Force Heat Flow
Per Area Pressure Heat Flux
Per Volume Thermal Expansion Internal Heat Generation
Inertial Loads Acceleration
Boundary
Conditions
Load
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D. Solution Options
• Solution options can be set under the “Solutions” branch:
– The ANSYS database can be saved if “Save
ANSYS db” is set
• Useful if you want to open a database in ANSYS
– Two solvers are available in Simulation
• The default solver is automatically chosen and
does not usually need to be changed.
• The “Iterative” solver can be efficient for solving
large models whereas the “Direct” solver is a
robust solver and handles any situation.
• The ability to change the default solver is under
“Tools > Options… > Simulation: Solution
> Solver Type”
– The “Weak Springs” and “Large Deflection”
options are meant for structural analyses only,
so they can be ignored for a thermal analysis.
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… Solution Options
– Informative settings show the user the status of the analysis:
• For a regular thermal analysis, the “Analysis Type”
will be set to “Static Thermal.” If structural
supports and results are present, then the
analysis type will be “Thermal Stress.”
• A nonlinear solution will be required if
temperature-dependent (a) material properties or
(b) convection film coefficients are present. This
means that several internal iterations will be run
to achieve heat equilibrium.
• The solver working directory is where scratch files
are saved during the solution of the equations.
By default, the TEMP directory of your Windows
system environment variable is used, although this
can be changed in “Tools > Options… >
Simulation: Solution > Solver Working Directory”.
– Any solver messages which appear after
solution can be checked afterwards under
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… Solving the Model
• To solve the model, request results first (covered next) and
click on the “Solve” button on the Standard Toolbar
– By default, two processors (if present) will be used for parallel
processing. To change this, use “Tools > Options… >
Simulation: Solution > Number of Processors to Use”
– Recall that if a “Solution Information” branch is requested, the
details of the solution output can be examined.
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… Solving the Model
• To perform a thermal-stress solution, simply add structural
support(s) and request structural results, then solve the
model.
– Structural loads are optional but can also be added.
– Simulation will know that a thermal-stress analysis is to be
performed (under Details view of the Solution branch). The
following will be performed automatically:
• A steady-state thermal analysis will be performed
• The temperature field will be mapped back onto the structural
model
• A structural analysis will be performed
– See Chapter 4 for details on Structural Analyses
– Simulation automates this type of coupled-field solution, so
the user does not have to worry about the above details.
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E. Results and Postprocessing
• Various results are available for postprocessing:
– Temperature
– Heat Flux
– “Reaction” Heat Flow Rate
• In Simulation, results are usually requested before solving,
but they can be requested afterwards, too.
– If you solve a model then request results afterwards, click on
the “Solve” button , and the results will be retrieved. A
new solution is not required for retrieving output of a solved
model.
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… Temperature
• Temperature contour plots can be requested:
– Temperature is the degree of freedom solved for,
and it is the most basic output request.
– Temperature is a scalar quantity and, therefore,
has no direction associated with it.
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… Heat Flux
• Heat flux contour or vector plots are available:
– Heat flux q is defined as
and is related to the thermal gradient ∇T. The heat flux output
has three components and can aid the user in seeing how the
heat is flowing.
– The magnitude plotted as contours: “Total Heat Flux”
– The magnitude & direction as vectors: “Vector Heat Flux”
• Recall that wireframe is best for viewing vectors
– Components of heat flux
can be requested with
“Directional Heat Flux”
and can be mapped on
any coordinate system.
TKXXq ∇⋅−=
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… Reaction Heat Flow Rate
• Reaction heat flow rates is available for any Given
Temperature or Convection boundary condition
– Recall that both given temperature and convection supply a
known temperature, either directly or indirectly. Hence, this
acts as a heat source/sink, and the amount of heat flowing in
(positive) or out (negative) of the support can be output.
– For each individual Given Temperature or
Convection load, the Reaction heat flow rate
is printed in the Details view after a solution.
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… Reaction Heat Flow Rate
• The “Worksheet” tab for “Environment” branch has a
tabular summary of reaction heat flow rates.
– If a thermal support shares a vertex, edge, or surface with
another thermal support or load, the reported reaction heat
flow rate may be incorrect. This is due to the fact that the
underlying mesh will have multiple supports applied to the
same nodes. The solution will still be valid, but the reported
values may not be accurate because of this.
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