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AUTOMOBILE ENGINEERING
Unit-II- ENGINE AUXILIARY
SYSTEMS
(CARBURETTOR)
By,
Dr.S.SURESH,
Assistant Professor,
Department of Mechanical Engineering
FUEL SUPPLY SYSTEMS
 The fuel passes through a number of stages before
reaching the combustion chamber.
 It includes the filtration and atomization of fuel into
fine particles.
 It is necessary to atomize the fuel before entering into
the combustion chamber so that complete combustion of
fuel can take place.
 There are different fuel supply systems for spark
ignition (petrol) and compression ignition (diesel)
engine.
FUEL SUPPLY SYSTEM OF SI ENGINE
 The combustible mixture of fuel is prepared outside the
combustion chamber.
 Proper air-fuel ratio is maintained with the help of a
device known as carburetor.
 The air fuel ratio depends upon the various conditions.
 The fuel from the tank is delivered to the float chamber
attached to the carburetor with the help of fuel pump.
 The fuel pump maintains the constant pressure. In
carburetor fuel is mixed with air in required proportion.
 After that the mixture of fuel and air is inducted into
the combustion chamber.
FUEL SUPPLY SYSTEM OF CI ENGINE
 In diesel engine only air is injected during the suction stroke and it is
compressed during compression stroke.
 Fuel is injected into the combustion chamber in the form of fine spray at
the end of compression stroke.
 A fuel injection system in a diesel engine has to satisfy the following
requirements:
1. To inject the fuel at the right time in the cycle.
2. The fuel should be properly atomized.
3. The correct quantity of fuel should be injected depending upon the
load.
 Fuel pump takes the fuel from fuel tank and delivers it to the fuel filter.
 When the pressure is developed in the injection pump the fuel flows
from
injection pump to the fuel injector under pressure.
CARBURETTOR
 Carburetion;
The process of formation of a combustible fuel-air mixture by mixing
the proper amount of fuel with air before admission to engine
cylinder is called carburetion and the device which does this job is
called a carburetor.
 Carburetor;
The carburetor is a device used for atomizing and vaporizing the
fuel and mixing it with the air in varying proportions to suit the
changing operating conditions of vehicle engines.
 Factors Affecting Carburetion
i. The engine speed
ii. The vaporization characteristics of the fuel
iii. The temperature of the incoming air and
iv. The design of the carburetor
PRINCIPLE OF CARBURETTOR
TYPES OF CARBURETOR
 1. According to the direction of flow.
a. Uplift carburetors or updraft carburetor
b. Down draft carburetor
c. Horizontal carburetor.
 2. According to the arrangement of the float chamber
a. Eccentric carburetor
b. Concentric carburetor.
 3. According to the number of units
a. Single carburetor
b. Double carburetor.
 4. According to the metering system
a. Air bled jet carburetor
b. Metering pin type carburetor.
 5. According to the type of venturi
a. Plain venturi carburetor
b. Double venturi carburetor
c. Vane venturi carburetor
d. Nozzle bar venturi carburetor
e. Triple venturi carburetor.
 6. According to the type of power system
a. Manually operated carburetor
b. Vacuum controlled carburetor.
SIMPLE CARBURETTOR
 It consists of a float chamber, fuel discharge nozzle,
venturi, throttle valve and choke.
 Simple carburettor consist of a venturi and a fuel
jet.
 For maintaining the level of fuel in the jet, a float
chamber is usually required.
 A throttle valve in the form of a flat circular metal
disc mounted on spindle is provided for controlling
the flow of air-fuel mixture to the induction
manifold. A rotary type valve also can be used
instead of disc type.
Construction and working...
 The level of fuel is just kept slightly below the top of
the jet to prevent the leakage when not in operation.
 Usually 1.5 mm difference is kept between the top of
the jet and the surface of the fuel in float chamber.
 A needle valve controls the passage of fuel from the
fuel pump, when the air begins to flow past the jet, a
low pressure zone is created in the venturi because of
the increased velocity of air.
 The fuel begins to rise because of the difference in the
air pressure on the fuel which is equal to the pressure of
the atmosphere and on the fuel in the jet at the venturi
and issue out from the jet in the form of fine spray. A
minute petrol particles present a large surface area being
exposed to the air stream. The fuel is not completely
vaporized in carburettor and some globules of fuel still
enter the induction manifold and are vaporized during the
compression stroke in engine cylinder. A choke valve
controls the flow of air into the carburettor. A gas tight
connection is provided between the carburettor and the
induction manifold.
 When two concentric venturies are provided, the discharge
end of the inner venturi called "Primary Venturi", which
lies just at the throat of the main venturi. A higher
velocity of air which aids in the atomization of the fuel, is
obtained at the throat of primary venturi due to lower
pressure comparing to main venturi.
DEFECTS IN THE SIMPLE CARBURETTOR
The simple carburettor, would work well if the engine
is running at one particular speed and load.
o The nozzle and the venturi sizes then can be set once
and the carburettor will then work satisfactorily at
that particular speed and load.
o But in actual practice, the engine has to run at
different speeds and loads ranging from the lowest to
the highest therefore certain irregularities creep in
the functioning of this simple carburettor.
1. STARTING DIFFICULTY
For starting, it is seen that very rich mixture is required,
but actually the mixture provided by the simple
carburettor will be very lean. The different methods to
provide for enrichment of fuel at very low speeds are :
(a) Ticklers:
These are devices used to cause flooding of
carburettor at the start.
(b) Choke:
This is a simple butterfly valve fitted at the top of air
horn. For starting, choke is closed so that very small
amount of air gets past it and the throttle valve is open
which delivers sufficient fuel to provide a mixture rich
in quality, though small in quantity.
ECCENTRIC CHOKE
TICKLERS
(C)Adjustable Area Jet:
A long tapered needle is used which is screwed into
the jet as shown in the figure. For starting the screw
is loosened so that the jet area providing fuel is
increased and thus rich mixture is provided for the
start.
2. IDLING DIFFICULTY
 During idling suction at the main nozzle is insufficient to draw
fuel from the chamber since throttle is closed.
 Therefore a separate supply circuit of fuel must be provided on
the engine side of the throttle valve during idling.
 This is done by providing a separate idle jet and an air bleed
hole, so that metered quantities of air and fuel are drawn into
the idle passage.
3. OPERATION AT DIFFERENT SPEEDS
 A simple carburettor provides richer mixture at high
speeds and leaner mixture at low speeds.
The process of adjusting the mixture strength at all
the speeds so that thought the whole range correct
proportions of air fuel mixture are maintained is
compensated.
 Various devices used for providing compensation are
Extra air valve
Compensating jet
Air bleed compensation
Multiple jet compensation
Suction controlled devices
 Extra Air valve • Compensating jet
•Air bleed compensation
 Multiple Jet Compensation
4. DIFFICULTY AT HIGH SPEEDS
 Weak air-fuel mixtures supplied by the single jet
carburettor will not give enough power at High speeds.
 A metering rod with stepped diameter end in the main jet
is used for this purpose.
 At high speeds metering rod is pulled up so that small
dia meter part is in the well supplying more fuel
5. ACCELERATION DIFFICULTY
When sudden acceleration is required, the throttle is
opened suddenly. This causes the maximum amount
of air to come at once but the fuel supply lags there
by causing ‘engine stumble’ or ‘ hesitation’ which is
due to weak mixture.
To avoid this a separate pump which provides fuel
momentarily till the rich mixture is delivered is
used.
6.INFLUENCE OF WEATHER

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AUTOMOBILE ENGINEERING

  • 1. AUTOMOBILE ENGINEERING Unit-II- ENGINE AUXILIARY SYSTEMS (CARBURETTOR) By, Dr.S.SURESH, Assistant Professor, Department of Mechanical Engineering
  • 2. FUEL SUPPLY SYSTEMS  The fuel passes through a number of stages before reaching the combustion chamber.  It includes the filtration and atomization of fuel into fine particles.  It is necessary to atomize the fuel before entering into the combustion chamber so that complete combustion of fuel can take place.  There are different fuel supply systems for spark ignition (petrol) and compression ignition (diesel) engine.
  • 3. FUEL SUPPLY SYSTEM OF SI ENGINE
  • 4.  The combustible mixture of fuel is prepared outside the combustion chamber.  Proper air-fuel ratio is maintained with the help of a device known as carburetor.  The air fuel ratio depends upon the various conditions.  The fuel from the tank is delivered to the float chamber attached to the carburetor with the help of fuel pump.  The fuel pump maintains the constant pressure. In carburetor fuel is mixed with air in required proportion.  After that the mixture of fuel and air is inducted into the combustion chamber.
  • 5. FUEL SUPPLY SYSTEM OF CI ENGINE
  • 6.  In diesel engine only air is injected during the suction stroke and it is compressed during compression stroke.  Fuel is injected into the combustion chamber in the form of fine spray at the end of compression stroke.  A fuel injection system in a diesel engine has to satisfy the following requirements: 1. To inject the fuel at the right time in the cycle. 2. The fuel should be properly atomized. 3. The correct quantity of fuel should be injected depending upon the load.  Fuel pump takes the fuel from fuel tank and delivers it to the fuel filter.  When the pressure is developed in the injection pump the fuel flows from injection pump to the fuel injector under pressure.
  • 7. CARBURETTOR  Carburetion; The process of formation of a combustible fuel-air mixture by mixing the proper amount of fuel with air before admission to engine cylinder is called carburetion and the device which does this job is called a carburetor.  Carburetor; The carburetor is a device used for atomizing and vaporizing the fuel and mixing it with the air in varying proportions to suit the changing operating conditions of vehicle engines.  Factors Affecting Carburetion i. The engine speed ii. The vaporization characteristics of the fuel iii. The temperature of the incoming air and iv. The design of the carburetor
  • 9. TYPES OF CARBURETOR  1. According to the direction of flow. a. Uplift carburetors or updraft carburetor b. Down draft carburetor c. Horizontal carburetor.  2. According to the arrangement of the float chamber a. Eccentric carburetor b. Concentric carburetor.  3. According to the number of units a. Single carburetor b. Double carburetor.  4. According to the metering system a. Air bled jet carburetor b. Metering pin type carburetor.  5. According to the type of venturi a. Plain venturi carburetor b. Double venturi carburetor c. Vane venturi carburetor d. Nozzle bar venturi carburetor e. Triple venturi carburetor.  6. According to the type of power system a. Manually operated carburetor b. Vacuum controlled carburetor.
  • 10. SIMPLE CARBURETTOR  It consists of a float chamber, fuel discharge nozzle, venturi, throttle valve and choke.
  • 11.  Simple carburettor consist of a venturi and a fuel jet.  For maintaining the level of fuel in the jet, a float chamber is usually required.  A throttle valve in the form of a flat circular metal disc mounted on spindle is provided for controlling the flow of air-fuel mixture to the induction manifold. A rotary type valve also can be used instead of disc type. Construction and working...
  • 12.  The level of fuel is just kept slightly below the top of the jet to prevent the leakage when not in operation.  Usually 1.5 mm difference is kept between the top of the jet and the surface of the fuel in float chamber.  A needle valve controls the passage of fuel from the fuel pump, when the air begins to flow past the jet, a low pressure zone is created in the venturi because of the increased velocity of air.
  • 13.  The fuel begins to rise because of the difference in the air pressure on the fuel which is equal to the pressure of the atmosphere and on the fuel in the jet at the venturi and issue out from the jet in the form of fine spray. A minute petrol particles present a large surface area being exposed to the air stream. The fuel is not completely vaporized in carburettor and some globules of fuel still enter the induction manifold and are vaporized during the compression stroke in engine cylinder. A choke valve controls the flow of air into the carburettor. A gas tight connection is provided between the carburettor and the induction manifold.  When two concentric venturies are provided, the discharge end of the inner venturi called "Primary Venturi", which lies just at the throat of the main venturi. A higher velocity of air which aids in the atomization of the fuel, is obtained at the throat of primary venturi due to lower pressure comparing to main venturi.
  • 14. DEFECTS IN THE SIMPLE CARBURETTOR The simple carburettor, would work well if the engine is running at one particular speed and load. o The nozzle and the venturi sizes then can be set once and the carburettor will then work satisfactorily at that particular speed and load. o But in actual practice, the engine has to run at different speeds and loads ranging from the lowest to the highest therefore certain irregularities creep in the functioning of this simple carburettor.
  • 15. 1. STARTING DIFFICULTY For starting, it is seen that very rich mixture is required, but actually the mixture provided by the simple carburettor will be very lean. The different methods to provide for enrichment of fuel at very low speeds are : (a) Ticklers: These are devices used to cause flooding of carburettor at the start. (b) Choke: This is a simple butterfly valve fitted at the top of air horn. For starting, choke is closed so that very small amount of air gets past it and the throttle valve is open which delivers sufficient fuel to provide a mixture rich in quality, though small in quantity.
  • 17. (C)Adjustable Area Jet: A long tapered needle is used which is screwed into the jet as shown in the figure. For starting the screw is loosened so that the jet area providing fuel is increased and thus rich mixture is provided for the start.
  • 18. 2. IDLING DIFFICULTY  During idling suction at the main nozzle is insufficient to draw fuel from the chamber since throttle is closed.  Therefore a separate supply circuit of fuel must be provided on the engine side of the throttle valve during idling.  This is done by providing a separate idle jet and an air bleed hole, so that metered quantities of air and fuel are drawn into the idle passage.
  • 19. 3. OPERATION AT DIFFERENT SPEEDS  A simple carburettor provides richer mixture at high speeds and leaner mixture at low speeds. The process of adjusting the mixture strength at all the speeds so that thought the whole range correct proportions of air fuel mixture are maintained is compensated.  Various devices used for providing compensation are Extra air valve Compensating jet Air bleed compensation Multiple jet compensation Suction controlled devices
  • 20.  Extra Air valve • Compensating jet •Air bleed compensation
  • 21.  Multiple Jet Compensation
  • 22. 4. DIFFICULTY AT HIGH SPEEDS  Weak air-fuel mixtures supplied by the single jet carburettor will not give enough power at High speeds.  A metering rod with stepped diameter end in the main jet is used for this purpose.  At high speeds metering rod is pulled up so that small dia meter part is in the well supplying more fuel
  • 23. 5. ACCELERATION DIFFICULTY When sudden acceleration is required, the throttle is opened suddenly. This causes the maximum amount of air to come at once but the fuel supply lags there by causing ‘engine stumble’ or ‘ hesitation’ which is due to weak mixture. To avoid this a separate pump which provides fuel momentarily till the rich mixture is delivered is used.