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AUTOMATION IN
BIOCHEMISTRY
Mr. Harpreet Singh
WHAT IS AUTOMATION?
Automation is a process by which instruments perform many tests with the
least involvement of an analyst.
Many steps that were previously performed manually can now be performed
automatically.
The International Union of Pure and Applied Chemistry (IUPAC) define
automation as "The replacement of human manipulative effort and facilities in
the performance of a given process by mechanical and instrumental devices that
are regulated by feedback of information so that an apparatus is self-monitoring
or self adjusting”.
PHASES OF ANALYSIS
PRE-ANALYTIC
ANALYTIC
POST-ANALYTIC
TYPES OF ANALYZERS
Continuous
flow analyzer
Single channel
continuous
flow analyzer
Discrete
autoanalyzer
Multi-channel
continuous
flow analyzer
Random access
analyzer
Fully
automated
Semi-
automated
CONTINUOUS FLOW ANALYZER
• Early automated chemistry are single or dual
channel devices.
• In these system, the samples and reagents are
passed sequentially through the same analytical
pathway and separated by means of air bubbles.
• The relative proportions of sample and reagent
are determined by their individual flow rates.
• Mixing occurs when tubes are joined to form a
common pathway.
It functions is like a push-button pipette.
Probe
Sampler
Proportioning
pump
Dialyzer
Heater
Colorimeter
Printer
This module is used to hold the batch of samples awaiting analysis in separate
cups on a circular tray, which rotates at intervals.
This module determines the relative flow rates of samples and all the reagents.
It contains a semipermeable membrane and when samples are passed through
it, batches of protein-free filtrate are obtained.
This module is used to maintain reaction mixture at a constant temperature. The
batches of filtrate and reagents reacts to form colored complexes at specified
temperature.
This module contains a colorimeter with a flow through cuvette attached with a
de-bubbler. The function of this module is the same as any other photometer in
a laboratory.
This module performs the function of recording the photometric readings and
calculates the values of the analyte in printed form.
Different parts of this system & their functions:
Different parts of this system
Single Channel Continuous Flow
Analyzer
Advantage:
• It is possible to test large number of specimens for a
particular test, accurately and precisely, in a short duration.
Disadvantage :
• At a time, only one type of determination is performed by
single channel continuous flow analyzer.
• This autoanalyzer occupies a larger space in the laboratory.
Multi-channel Continuous Flow Analyzer
• Sequential multiple analyzer 6/60.
This auto-analyzer performs 60
specimens/hour and reports the results of 6
tests simultaneously..
• Sequential multiple analyzer 12/60.
This auto-analyzer is used to process 60
specimens/hour and reported 12 tests
simultaneously.
•These auto-analyzers
occupies larger space in the
laboratory
•Only 6 to 12 fixed test
determinations per hour.
Disadvantages
of SMA:
Discrete Autoanalyzers
• Discrete analyzer separates each sample and reagents in a separate container.
• Discrete analyzer have the capability of running multiple tests on one sample at
a time or multiple samples one test at a time.
• They are the most popular and versatile analyzers and have almost completely
replaced continuous flow.
• This requires components such as specimen handling, reagent systems, optics
and computers to be fully integrated with one another.
• The significant introduction of computers improves the quality of 'discrete
auto-analyzer' considerably.
Types of Discrete Auto-analyzers
Semi-automated:-
Pipetting of reagent
Pipetting of specimen
Mixing and incubating the
reaction mixture
Semi-auto analyzer functions are:
• Reading end point, rate of reaction in mono-chromatic and bi-chromatic
modes.
• Displaying test results, printing and storing data in memory of all linear and
nonlinear reactions.
• Disadvantages of Semi Autoanalyzers
• More time consuming.
• More amount of sample is needed.
• More chances of error.
• Higher labor cost.
Fully automated
Automatic dispensing of reagents
Automatic dispensing of samples
Automatic mixing of reaction mixtures
Incubating of reaction mixtures, etc
• Example of fully automated is: Random access analyzers
Random Access Analyzer
Random access analyzer perform analyses on a batch of specimens
sequentially with each specimen analyzed for a different selection of tests.
The tests perform in the random access analyzers are selectable through
the use of different containers of liquid reagents, different reagent packs
depending on the analyzer.
This approach permits measurement of variable number and variety if
analytes in each specimen.
Features Of Random Access Analyzer
• Level sensors for samples and reagents.
• Sample rack system: Individual racks for samples, controls calibrators
and Q.C. sera.
• Bar code identification of samples and reagents.
• Facility for continuous loading of samples.
• Facility for auto-dilution.
• Plotting of daily and monthly Q.C. charts.
• Availability of optional Ion Selective Electrode module for the
determination of sodium, potassium and chlorides.
• Capability to perform 2 to 3 reagent tests.
AUTOMATED MACHINES IN OUR LAB
• Beckman coulter AU-480 analyzer
• Cobas e 411 analyzer
• D-10 HbA1C analyzer
• 9180 electrolyte analyzer
BECKMAN COULTER AU-480
Parts of analyzer and functions:
Sample tray:
• Use to keep samples.
• The samples may be either presented in sample
cups or in primary sample tubes.
• The analyzer may have on board bar code
reading capacity or manual entry of sample Id.
Sampling probe:
• Aspirates sample in conjunctions with sample
syringe from a sample container and dispenses
it into a cuvette.
Cuvette wheel:
• Cuvette wheel houses glass cuvettes where
measured volume of reagent and sample is
delivered for the reaction to occur and
absence reading are taken.
• The cuvettes are either made of quartz glass,
plastic or disposable one time use.
Reagent refrigerator:
• Refrigerator compartment which houses
reagents to ensure integrity of reagent.
Reagent probe:
• Aspirates and dispenses reagent into
glass cuvettes located in the cuvette
wheel.
Mix bar component:
• Houses spiral-shaped and L-shaped mix
bars that mix the reagents and sample
dispensed into the cuvette.
Photometer lamp:
• Component of the photometric system
that is used to measure reaction.
Cuvette wash station:
• Cuvette wash station is used to wash the cuvette
after the test have been performed.
• Washing is carried out automatically. It clean
rinses and dries cuvette after analysis.
• At the end of the wash cycle cuvette are ready for
the test.
Stat position:
• Stat position are used to process urgent samples
while the regular tests are being analyzed.
• Machine is programmed to pick samples from
these positions first.
Tank storage area:
• Houses the deionized water tank, wash
solution tank and diluted wash solution
tank used to clean cuvettes, mix bars and
rinse components.
• Regular cleaning of this water tank and
filters is very important.
Deionization water plant:
• The tap water is the feed water to the
machine and processed through the
deionization plant.
Daily Start Procedure:
• Set the start condition
• Perform daily analyzer maintenance
• Check the analyzer status
• Check and replenish reagents
• Perform analyte calibration (if required)
• Process quality control(qc)
STEPS IN PRE-ANALYTICAL PROCESSES
Specimen acquisition
• Robotic phlebotomy
Specimen identification
• Labelling -Automatic phlebotomy tube labeller
• Bar coding
Specimen delivery to laboratory
• Pneumatic tube system
• Electric track vehicles
• Mobile robot
Specimen preparation
• Centrifugation
Robotic Phlebotomist That Makes Drawing
Blood Faster-Veebot
• It combines the latest in robotics and imaging
technology to ultimately speed up the process of
drawing blood or inserting IVs.
• The patient slides his or her arm into an inflatable
cuff, which acts as a tourniquet.
• An infrared light illuminates the inner elbow for a
camera that searches for a suitable vein using
software that compares the camera’s view against a
model of an arm’s veins.
• Next, ultrasound confirms that the choosen vein has
sufficient blood flow for a successful blood draw.
Finally, the robotic arm aligns itself with the chosen
vein and inserts the needle.
Automatic Phlebotomy Tube Labeller
Write a few lines about it…..
STEPS IN POST-ANALYTICAL PROCESSES
Report generation
Automated specimen storage and retrieval
BENEFITS OF AUTOMATION
• More samples can be analyzed in a given unit of time .
• Minimize the variations in results from one person to another.
• Minimize errors found in manual analysis ,pipetting etc.
• Use less sample and reagent for each test.
• Labor saving.
• Improved quality and consistency.
DISADVANTAGE OF AUTOMATION
• Excessive development costs.
• High initial cost.
• Displaces workers due to job replacement.
ThankYou

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Automation.pptx

  • 2. WHAT IS AUTOMATION? Automation is a process by which instruments perform many tests with the least involvement of an analyst. Many steps that were previously performed manually can now be performed automatically. The International Union of Pure and Applied Chemistry (IUPAC) define automation as "The replacement of human manipulative effort and facilities in the performance of a given process by mechanical and instrumental devices that are regulated by feedback of information so that an apparatus is self-monitoring or self adjusting”.
  • 4. TYPES OF ANALYZERS Continuous flow analyzer Single channel continuous flow analyzer Discrete autoanalyzer Multi-channel continuous flow analyzer Random access analyzer Fully automated Semi- automated
  • 5. CONTINUOUS FLOW ANALYZER • Early automated chemistry are single or dual channel devices. • In these system, the samples and reagents are passed sequentially through the same analytical pathway and separated by means of air bubbles. • The relative proportions of sample and reagent are determined by their individual flow rates. • Mixing occurs when tubes are joined to form a common pathway.
  • 6. It functions is like a push-button pipette. Probe Sampler Proportioning pump Dialyzer Heater Colorimeter Printer This module is used to hold the batch of samples awaiting analysis in separate cups on a circular tray, which rotates at intervals. This module determines the relative flow rates of samples and all the reagents. It contains a semipermeable membrane and when samples are passed through it, batches of protein-free filtrate are obtained. This module is used to maintain reaction mixture at a constant temperature. The batches of filtrate and reagents reacts to form colored complexes at specified temperature. This module contains a colorimeter with a flow through cuvette attached with a de-bubbler. The function of this module is the same as any other photometer in a laboratory. This module performs the function of recording the photometric readings and calculates the values of the analyte in printed form. Different parts of this system & their functions:
  • 7. Different parts of this system
  • 8. Single Channel Continuous Flow Analyzer Advantage: • It is possible to test large number of specimens for a particular test, accurately and precisely, in a short duration. Disadvantage : • At a time, only one type of determination is performed by single channel continuous flow analyzer. • This autoanalyzer occupies a larger space in the laboratory.
  • 9. Multi-channel Continuous Flow Analyzer • Sequential multiple analyzer 6/60. This auto-analyzer performs 60 specimens/hour and reports the results of 6 tests simultaneously.. • Sequential multiple analyzer 12/60. This auto-analyzer is used to process 60 specimens/hour and reported 12 tests simultaneously.
  • 10. •These auto-analyzers occupies larger space in the laboratory •Only 6 to 12 fixed test determinations per hour. Disadvantages of SMA:
  • 11. Discrete Autoanalyzers • Discrete analyzer separates each sample and reagents in a separate container. • Discrete analyzer have the capability of running multiple tests on one sample at a time or multiple samples one test at a time. • They are the most popular and versatile analyzers and have almost completely replaced continuous flow. • This requires components such as specimen handling, reagent systems, optics and computers to be fully integrated with one another. • The significant introduction of computers improves the quality of 'discrete auto-analyzer' considerably.
  • 12. Types of Discrete Auto-analyzers Semi-automated:- Pipetting of reagent Pipetting of specimen Mixing and incubating the reaction mixture Semi-auto analyzer functions are: • Reading end point, rate of reaction in mono-chromatic and bi-chromatic modes. • Displaying test results, printing and storing data in memory of all linear and nonlinear reactions.
  • 13. • Disadvantages of Semi Autoanalyzers • More time consuming. • More amount of sample is needed. • More chances of error. • Higher labor cost.
  • 14. Fully automated Automatic dispensing of reagents Automatic dispensing of samples Automatic mixing of reaction mixtures Incubating of reaction mixtures, etc • Example of fully automated is: Random access analyzers
  • 15. Random Access Analyzer Random access analyzer perform analyses on a batch of specimens sequentially with each specimen analyzed for a different selection of tests. The tests perform in the random access analyzers are selectable through the use of different containers of liquid reagents, different reagent packs depending on the analyzer. This approach permits measurement of variable number and variety if analytes in each specimen.
  • 16. Features Of Random Access Analyzer • Level sensors for samples and reagents. • Sample rack system: Individual racks for samples, controls calibrators and Q.C. sera. • Bar code identification of samples and reagents. • Facility for continuous loading of samples. • Facility for auto-dilution. • Plotting of daily and monthly Q.C. charts. • Availability of optional Ion Selective Electrode module for the determination of sodium, potassium and chlorides. • Capability to perform 2 to 3 reagent tests.
  • 17. AUTOMATED MACHINES IN OUR LAB • Beckman coulter AU-480 analyzer • Cobas e 411 analyzer • D-10 HbA1C analyzer • 9180 electrolyte analyzer
  • 18. BECKMAN COULTER AU-480 Parts of analyzer and functions: Sample tray: • Use to keep samples. • The samples may be either presented in sample cups or in primary sample tubes. • The analyzer may have on board bar code reading capacity or manual entry of sample Id. Sampling probe: • Aspirates sample in conjunctions with sample syringe from a sample container and dispenses it into a cuvette.
  • 19. Cuvette wheel: • Cuvette wheel houses glass cuvettes where measured volume of reagent and sample is delivered for the reaction to occur and absence reading are taken. • The cuvettes are either made of quartz glass, plastic or disposable one time use. Reagent refrigerator: • Refrigerator compartment which houses reagents to ensure integrity of reagent.
  • 20. Reagent probe: • Aspirates and dispenses reagent into glass cuvettes located in the cuvette wheel. Mix bar component: • Houses spiral-shaped and L-shaped mix bars that mix the reagents and sample dispensed into the cuvette. Photometer lamp: • Component of the photometric system that is used to measure reaction.
  • 21. Cuvette wash station: • Cuvette wash station is used to wash the cuvette after the test have been performed. • Washing is carried out automatically. It clean rinses and dries cuvette after analysis. • At the end of the wash cycle cuvette are ready for the test. Stat position: • Stat position are used to process urgent samples while the regular tests are being analyzed. • Machine is programmed to pick samples from these positions first.
  • 22. Tank storage area: • Houses the deionized water tank, wash solution tank and diluted wash solution tank used to clean cuvettes, mix bars and rinse components. • Regular cleaning of this water tank and filters is very important. Deionization water plant: • The tap water is the feed water to the machine and processed through the deionization plant.
  • 23. Daily Start Procedure: • Set the start condition • Perform daily analyzer maintenance • Check the analyzer status • Check and replenish reagents • Perform analyte calibration (if required) • Process quality control(qc)
  • 24. STEPS IN PRE-ANALYTICAL PROCESSES Specimen acquisition • Robotic phlebotomy Specimen identification • Labelling -Automatic phlebotomy tube labeller • Bar coding Specimen delivery to laboratory • Pneumatic tube system • Electric track vehicles • Mobile robot Specimen preparation • Centrifugation
  • 25. Robotic Phlebotomist That Makes Drawing Blood Faster-Veebot • It combines the latest in robotics and imaging technology to ultimately speed up the process of drawing blood or inserting IVs. • The patient slides his or her arm into an inflatable cuff, which acts as a tourniquet. • An infrared light illuminates the inner elbow for a camera that searches for a suitable vein using software that compares the camera’s view against a model of an arm’s veins. • Next, ultrasound confirms that the choosen vein has sufficient blood flow for a successful blood draw. Finally, the robotic arm aligns itself with the chosen vein and inserts the needle.
  • 26. Automatic Phlebotomy Tube Labeller Write a few lines about it…..
  • 27.
  • 28. STEPS IN POST-ANALYTICAL PROCESSES Report generation Automated specimen storage and retrieval
  • 29. BENEFITS OF AUTOMATION • More samples can be analyzed in a given unit of time . • Minimize the variations in results from one person to another. • Minimize errors found in manual analysis ,pipetting etc. • Use less sample and reagent for each test. • Labor saving. • Improved quality and consistency.
  • 30. DISADVANTAGE OF AUTOMATION • Excessive development costs. • High initial cost. • Displaces workers due to job replacement.