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Automation
in
Clinical Laboratory
Definition
• The process whereby an analytical instrument
performs many tests with only minimum
involvement of an analyst.
Advantages of Automation
Increased number of tests can be done
Minimizes the variations
Errors of manual analysis is eliminated
Very small amount of reagent and samples are
used
Automation In Clinical Chemistry
⮚The analytic process can be divided into three
major phases— preanalytic, analytic, and
postanalytic
⮚The analytic phase is the most automated, and
more research and development efforts are focusing
on increasing automation of the preanalytic and
postanalytic processes.
Autoanalyzers
Discreet analysers Flow analyzers
Random
access
analyzers
Centrifugal
analyzers Continuous
flow
Types of Analyzers
• Continuous Flow
• Tubing flow of reagents and patients samples
• Centrifugal Analyzers
• Centrifuge force to mix sample and reagents
• Discrete
• Separate testing cuvettes for each test and sample
• Random access
Continuous Flow
• The major drawbacks 🡪 carry-over problems and wasteful
use of continuously flowing reagents.
Centrifugal Analyzers
• It uses the force generated by centrifugation to transfer
and then contain liquids in separate cuvettes for
measurement at the perimeter of a spinning rotor
Discrete analyzers
⮚ Discrete analysis is the separation of each sample
and accompanying reagents in a separate
container.
⮚ Discrete analyzers have the capability of running
multiple tests on one sample at a time or multiple
samples one test at a time.
⮚ They are the most popular and versatile analyzers
and have almost completely replaced continuous-
flow and centrifugal analyzers.
Discrete Analyzers
• Sample reactions are kept discrete through the use
of separate reaction cuvettes, cells, slides, or wells
that are disposed of following chemical analysis.
• This keeps sample and reaction carryover to a
minimum but increases the cost per test due to
disposable products.
Beckman coulter AU680
Beckman coulter AU5800
Sample acquisition
• Manual
• Robotic system
Analytical process
✔ Specimen Identification
✔ Specimen Delivery
✔ Specimen processing
✔ Sample loading and aspiration
✔ Reagent handling and storage
✔ Reagent delivery
✔ Chemical reaction phase
✔ Measurement approaches
✔ Signal processing and data handling
Specimen Identification
❖ Bar coding
❖ Optical character recognition
❖ Magnetic stripe
❖ Radiofrequency identification (RFID)
❖ Smart cards
Bar coding
Specimen delivery
• Human carriers or runners
• Pneumatic tube delivery systems
• Electric-track-driven vehicles
• Mobile robots
• Conveyors and/or track systems
Sample preparation
❖Clotting time
❖Centrifugation
❖Transfer of sample to an analyzer cup
Sample preparation
Sample preparation
Usually manual but can be automated when:
⚫Using whole blood for analysis
⚫Use of plasma separator tube and primary tube sampling
with heparinized plasma
⚫Use of pre-analytical module
Sample delivery
❑ Sample rack
❑ Sample cups
❑ Sample probes
Sample rack
Sample cups
Sample probes
• Peristaltic pumps
• Robotic arm
• Positive liquid displacement pipettes
Positive liquid displacement pipettes
Dispense only sample
Flush sample with
diluent
Reagent systems &
delivery
Reagent system
Reagent handling/storage
Reagent dispensing
Reagent systems
• Liquid/dry reagents
• Open vs closed system
Reagent handling
⚫Reagents refrigerated until the moment of need and then
quickly preincubate them to the reaction temperature
⚫Dry regent ,to be reconstituted when required
⚫Manufacture the reagent in two stable compounds that will
be combined at the moment of reaction
Biochemical reaction
phase
Mixing
Incubation
Biochemical reaction phase
Chemical reaction phase occurs in cuvettes which may or
may not be disposable.
Mixing
• Forceful dispensing
• Vigorous lateral displacement
• Stirring paddles/probes
• Magnetic stir bars
• Ultrasonic waves
• Coiled loops
Incubation
⮚ Circulating water bath
⮚ Dry incubator bath : cuvette allowed to incubate with in a
chamber containing circulating air from heated metal blocks
⮚ Fluorocarbon oil incubation bath
⮚ Peltier thermal electric module-Peltier ring consist of
quartz/glass cuvettes surrounded on three sides by copper
Measurement Approaches
⚫Photometry/Spectrophotometry
⚫Reflectance Photometry
⚫Fluorometry
⚫Turbidimetry and Nephelometry
⚫Chemiluminescence and Bioluminescence
⚫Electrochemical
Post analytical processes
• Data acquisition & calculation
• Monitoring
• Display
• Control, data storage, communication
Steps in the automated systems
Specimen identification
Specimen delivery
Specimen preparation
Specimen loading and
aspiration
Labelling, bar coding
Courier service, pneumatic tube
system, electric track vehicle, mobile
robots
Steps in the automated systems
Sample introduction and
internal transport
Reagent handing and
storage
Reagent delivery
Continuous flow analyser, discrete
processing system
Reagent identification, open vs closed
system
Steps in the automated systems
Chemical reaction phase
Measurement approach
Signal processing, data
handing and process
control
Type of reaction vessel and cuvette,
timing of reaction, mixing of
reactants, thermal regulation
Photo/spectophotometer, reflectance
photometry, flurometry,
turbitimetry, nephelometry,
chemiluminescene, electrochemical
Total Laboratory Automation
Many analyzers performing different types of tests on different
sample matrices are physically integrated as modular systems
or physically connected by assembly lines.
TOTAL LABORATORY AUTOMATION
Advantages
✔Lower costs on the long term
✔Decreased congestion in the laboratory
✔Improved efficiency
✔Improved sample management and traceability
Lippi G, Da Rin G. Advantages and limitations of total laboratory automation: a personal overview.
Clin Chem Lab Med. 2019 May 27;57(6):802-811.
Advantages
✔Improved quality of testing
✔Lower sample volume
✔More efficient integration of tests results
✔Lower biological risk for operators
Lippi G, Da Rin G. Advantages and limitations of total laboratory automation: a personal overview.
Clin Chem Lab Med. 2019 May 27;57(6):802-811.
Limitations
✔Higher costs on the short term
✔Increased costs for supplies(maintenance, energy,supplies)
✔Space requirement and infrastructure Constraints
✔Increased generation of noise, heat and vibrations
✔Increased risk of downtime
Lippi G, Da Rin G. Advantages and limitations of total laboratory automation: a personal overview.
Clin Chem Lab Med. 2019 May 27;57(6):802-811.
Limitations
✔Differential requirements for sample management
✔Generation of potential bottlenecks
✔Disruption of staff trained in specific technologies
✔Risk of transition toward a manufacturer’s driven
laboratory
Lippi G, Da Rin G. Advantages and limitations of total laboratory automation: a personal overview.
Clin Chem Lab Med. 2019 May 27;57(6):802-811.
Beckman Coulter: DxA 5000
COBAS 8100
Manual Processes replaced by
Automation and IT
Thank You

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Lab Automation Final version.pptx

  • 2. Definition • The process whereby an analytical instrument performs many tests with only minimum involvement of an analyst.
  • 3. Advantages of Automation Increased number of tests can be done Minimizes the variations Errors of manual analysis is eliminated Very small amount of reagent and samples are used
  • 4. Automation In Clinical Chemistry ⮚The analytic process can be divided into three major phases— preanalytic, analytic, and postanalytic ⮚The analytic phase is the most automated, and more research and development efforts are focusing on increasing automation of the preanalytic and postanalytic processes.
  • 5. Autoanalyzers Discreet analysers Flow analyzers Random access analyzers Centrifugal analyzers Continuous flow
  • 6. Types of Analyzers • Continuous Flow • Tubing flow of reagents and patients samples • Centrifugal Analyzers • Centrifuge force to mix sample and reagents • Discrete • Separate testing cuvettes for each test and sample • Random access
  • 7. Continuous Flow • The major drawbacks 🡪 carry-over problems and wasteful use of continuously flowing reagents.
  • 8. Centrifugal Analyzers • It uses the force generated by centrifugation to transfer and then contain liquids in separate cuvettes for measurement at the perimeter of a spinning rotor
  • 9. Discrete analyzers ⮚ Discrete analysis is the separation of each sample and accompanying reagents in a separate container. ⮚ Discrete analyzers have the capability of running multiple tests on one sample at a time or multiple samples one test at a time. ⮚ They are the most popular and versatile analyzers and have almost completely replaced continuous- flow and centrifugal analyzers.
  • 10. Discrete Analyzers • Sample reactions are kept discrete through the use of separate reaction cuvettes, cells, slides, or wells that are disposed of following chemical analysis. • This keeps sample and reaction carryover to a minimum but increases the cost per test due to disposable products.
  • 14.
  • 15.
  • 16. Analytical process ✔ Specimen Identification ✔ Specimen Delivery ✔ Specimen processing ✔ Sample loading and aspiration ✔ Reagent handling and storage ✔ Reagent delivery ✔ Chemical reaction phase ✔ Measurement approaches ✔ Signal processing and data handling
  • 17. Specimen Identification ❖ Bar coding ❖ Optical character recognition ❖ Magnetic stripe ❖ Radiofrequency identification (RFID) ❖ Smart cards
  • 19. Specimen delivery • Human carriers or runners • Pneumatic tube delivery systems • Electric-track-driven vehicles • Mobile robots • Conveyors and/or track systems
  • 22. Sample preparation Usually manual but can be automated when: ⚫Using whole blood for analysis ⚫Use of plasma separator tube and primary tube sampling with heparinized plasma ⚫Use of pre-analytical module
  • 23. Sample delivery ❑ Sample rack ❑ Sample cups ❑ Sample probes
  • 26. Sample probes • Peristaltic pumps • Robotic arm • Positive liquid displacement pipettes
  • 27. Positive liquid displacement pipettes Dispense only sample Flush sample with diluent
  • 28. Reagent systems & delivery Reagent system Reagent handling/storage Reagent dispensing
  • 29. Reagent systems • Liquid/dry reagents • Open vs closed system
  • 30. Reagent handling ⚫Reagents refrigerated until the moment of need and then quickly preincubate them to the reaction temperature ⚫Dry regent ,to be reconstituted when required ⚫Manufacture the reagent in two stable compounds that will be combined at the moment of reaction
  • 32. Biochemical reaction phase Chemical reaction phase occurs in cuvettes which may or may not be disposable.
  • 33. Mixing • Forceful dispensing • Vigorous lateral displacement • Stirring paddles/probes • Magnetic stir bars • Ultrasonic waves • Coiled loops
  • 34. Incubation ⮚ Circulating water bath ⮚ Dry incubator bath : cuvette allowed to incubate with in a chamber containing circulating air from heated metal blocks ⮚ Fluorocarbon oil incubation bath ⮚ Peltier thermal electric module-Peltier ring consist of quartz/glass cuvettes surrounded on three sides by copper
  • 35. Measurement Approaches ⚫Photometry/Spectrophotometry ⚫Reflectance Photometry ⚫Fluorometry ⚫Turbidimetry and Nephelometry ⚫Chemiluminescence and Bioluminescence ⚫Electrochemical
  • 36. Post analytical processes • Data acquisition & calculation • Monitoring • Display • Control, data storage, communication
  • 37. Steps in the automated systems Specimen identification Specimen delivery Specimen preparation Specimen loading and aspiration Labelling, bar coding Courier service, pneumatic tube system, electric track vehicle, mobile robots
  • 38. Steps in the automated systems Sample introduction and internal transport Reagent handing and storage Reagent delivery Continuous flow analyser, discrete processing system Reagent identification, open vs closed system
  • 39. Steps in the automated systems Chemical reaction phase Measurement approach Signal processing, data handing and process control Type of reaction vessel and cuvette, timing of reaction, mixing of reactants, thermal regulation Photo/spectophotometer, reflectance photometry, flurometry, turbitimetry, nephelometry, chemiluminescene, electrochemical
  • 40. Total Laboratory Automation Many analyzers performing different types of tests on different sample matrices are physically integrated as modular systems or physically connected by assembly lines.
  • 42.
  • 43. Advantages ✔Lower costs on the long term ✔Decreased congestion in the laboratory ✔Improved efficiency ✔Improved sample management and traceability Lippi G, Da Rin G. Advantages and limitations of total laboratory automation: a personal overview. Clin Chem Lab Med. 2019 May 27;57(6):802-811.
  • 44. Advantages ✔Improved quality of testing ✔Lower sample volume ✔More efficient integration of tests results ✔Lower biological risk for operators Lippi G, Da Rin G. Advantages and limitations of total laboratory automation: a personal overview. Clin Chem Lab Med. 2019 May 27;57(6):802-811.
  • 45. Limitations ✔Higher costs on the short term ✔Increased costs for supplies(maintenance, energy,supplies) ✔Space requirement and infrastructure Constraints ✔Increased generation of noise, heat and vibrations ✔Increased risk of downtime Lippi G, Da Rin G. Advantages and limitations of total laboratory automation: a personal overview. Clin Chem Lab Med. 2019 May 27;57(6):802-811.
  • 46. Limitations ✔Differential requirements for sample management ✔Generation of potential bottlenecks ✔Disruption of staff trained in specific technologies ✔Risk of transition toward a manufacturer’s driven laboratory Lippi G, Da Rin G. Advantages and limitations of total laboratory automation: a personal overview. Clin Chem Lab Med. 2019 May 27;57(6):802-811.
  • 49. Manual Processes replaced by Automation and IT