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Optimized management


EMEA Sales Training
April 2011
Datacenter needs


Data Centers are a critical element
regarding service continuity and
represent one of the elements with the
highest
energy consumption within the
electrical chain.

Improving the efficiency in cooling
systems is a crucial point in order to
minimize the PUE rating of the Data
Center.




Schneider Electric - Optimized management – May 2011   2
Critical components for Efficiency




             Chiller Free Cooling                      Raised Floor   Supervision and Control


Schneider Electric - Optimized management – May 2011                                            3
Critical components for Efficiency




              CRACs                                      Chiller              Regulation             Distribution
                                                                            Active Stand By       Pressure Control
             EC Fans                                   Free Cooling
                                                                           and Load Sharing       Under the raised
        Electronic                                                      Discharge Temperature
                                            Intelligent Free Cooling            Control           Active Distribution
      Expansion vale
        Integrated
                                                Oil Free Technology        Dynamic Setpoint          Monitoring
     Dehumidification
         Tandem
                                               Efficient Refrigerants       Master Control
       Compressors
        Energy Saving                                    EC Fans        Partial Load Management
          Efficient
         Refrigerants                         Tandem Compressors

Schneider Electric - Optimized management – May 2011                                                                    4
Integrated solution


Local Area Network for all the cooling
devices

• Adaption of the operating parameters
to meet the real needs of the system
• “tracking logic” for the current thermal
load
• Energy consumption optimization
• Critical situation management




Schneider Electric - Optimized management – May 2011   5
Set-point optimization


LAN connection with CRAC units


•Dynamic set-point according to the
load and operating conditions
•Energy usage optimization in all
operating conditions
•Free-cooling maximization




Schneider Electric - Optimized management – May 2011   6
Set-point optimization
                                                                                          22 °C

                                                                          Chiller Water   20 °C
                                                                          Temperature
                       6,0                                                                18 °C

                       5,0                                                                16 °C


                       4,0

                       3,0

                                                       Energy Efficiency Ratio
                       2,0

                      1.0

                                           Minimum            Medium               Max

                                                       Internal Load [kW]



Schneider Electric - Optimized management – May 2011                                              7
Set-point optimization


According to the datacenter structure
different solutions can be applied
                                                       Thermal
•Modulating chillers directly connected
                                                         load
to a single CRAC
•Modulating chillers directly connected
to the CRACs                                           Thermal
•Medium large chillers directly                          load
connected to the CRACs
•Chillers connected to separate areas
•Master control for the entire data                    Thermal
centers                                                  load




Schneider Electric - Optimized management – May 2011             8
Innovative Solutions for All Conditions




 Continuous capacity adaption                           Discharge air temperature control
 Outlet water temperature control


Thermal
  load



 Schneider Electric - Optimized management – May 2011                               9
Innovative Solutions for All Conditions




 Continuous capacity adaption                            Suction air temperature control
 Outlet water temperature control                       according to the room conditions


Thermal
  load



 Schneider Electric - Optimized management – May 2011                             10
Innovative Solutions for All Conditions




 Step capacity adaption                                  Suction air temperature control
 Outlet water temperature control                       according to the room conditions

Thermal
  load



 Schneider Electric - Optimized management – May 2011                             11
Master control


Management of the whole system
allows energy consumption to be
optimized and strategies of integrated
control.

Uniflair Master Control is a control and
supervision system of the perimeter
units, the Active Floor® and the chillers.

Each single element optimizes its own
operating parameters depending on the
actual load of the server.
Thermal
  load



 Schneider Electric - Optimized management – May 2011   12
Case Study – Nationwide, Newbury




Schneider Electric - Optimized management – May 2011   13
Conventional design


      Chiller Plant Area




                                                       8 ºC

                                                              Fixed CW Supply
                                                                Temperature

                        20% 70% 60% 10% 20%                   Variation in Data
                                                               Centre Load



             8 ºC

Schneider Electric - Optimized management – May 2011                              14
Optimization System


• Modular groups of Downflow units (up
  to 10 per group)
• Each modular group connected to a
  dedicated FC chiller
• Each FC chiller is self contained
  including pumps (1 or 2), expansion
  vessel, buffer vessel* and group
  controls
• Each modular group requires only
  power, pipework connection, LAN
  connection
• No requirement for pump controls,
  pump plant room
• Installation is fast, efficient and cost
  effetive

Schneider Electric - Optimized management – May 2011   15
Optimization System




          19 oc                 13 oc                  14 oc
                                                                 Variation in CW
                                                               Supply Temperature

                                                                Variation in Data
         20%                  70%                      60%       Centre Load




           19 oc                 13 oc                 14 oc




Schneider Electric - Optimized management – May 2011                                16
Optimization System




        19 oc                13 oc                14 oc      19 oc   19 oc


                                                                             Low Cost Build up to Max
           20%                 70%                     60%    10%    20%       Data Hall occupation




        19 oc                13 oc               14 oc       19 oc   19 oc




Schneider Electric - Optimized management – May 2011                                                17
Space – risk – CAPEX

                                                                 Conventional                            Optimized




Mechanical Plant Space                                 60 to 100% *                             30% *

Water Leakage Potential                                150,000 to 200,000 Litres                1,500 Litres

Tolerance                                              Fault tolerant (with twin distribution   Fault tolerant (dispersed
                                                       system)                                  system)

Cost                                                                                            Up to 60% Less

                                                                                                               * % of white space
Schneider Electric - Optimized management – May 2011                                                                        18
Space optimization




Schneider Electric - Optimized management – May 2011   19
Simple pipeworks and thermal inertia reduction




Schneider Electric - Optimized management – May 2011   20
Simple pipeworks and thermal inertia reduction




Schneider Electric - Optimized management – May 2011   21
Results


Cooling mode
• External temperature: 35°C
• Load variation: 100 – 250kW
                                                                                    Energy Efficiency
• High Energy Efficiency at low load
                                6,0
  conditions                  ) 5,0
                              R                        E
                                                       E
                                                       (
                                                                          +21%           +12%          +29%
                                                       y   4,0
                                                       c
                                                       n
                                                       e
                                                       i
                                                       c
                                                       i   3,0
                                                       f
                                                       f
                                                       E
                                                       y
                                                       g   2,0
                                                       r
                                                       e
                                                       n
                                                       E   1,0

                                                           0,0
                                                                   Min load        Middle load     Middle load      Max load

                                                                                          Load condition

                                                                 Uniflair Integrated solution     Standard control logic


Schneider Electric - Optimized management – May 2011                                                                       22
Results


Free-Cooling mode
• External temperature: 10°C
• Load variation: 100 – 250kW
• Free-cooling maximization                                18,0
                                                                                   Energy Efficiency
                                                       )   16,0
                                                       R
                                                       E
                                                                                        +10%
                                                       E   14,0
                                                       (
                                                       y   12,0
                                                       c
                                                       n   10,0          +33%
                                                       e
                                                       i
                                                       c
                                                       i
                                                       f
                                                       f
                                                       E
                                                            8,0                                       +42%
                                                       y
                                                       g    6,0
                                                       r
                                                       e    4,0
                                                       n
                                                       E
                                                            2,0
                                                            0,0
                                                                     Min load        Middle load    Middle load      Max load
                                                                                           Load condition

                                                                  Uniflair Integrated solution     Standard control logic



Schneider Electric - Optimized management – May 2011                                                                        23
Optimized management


2011

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APAC/Uniflair Datacenter chiller plant control

  • 1. Optimized management EMEA Sales Training April 2011
  • 2. Datacenter needs Data Centers are a critical element regarding service continuity and represent one of the elements with the highest energy consumption within the electrical chain. Improving the efficiency in cooling systems is a crucial point in order to minimize the PUE rating of the Data Center. Schneider Electric - Optimized management – May 2011 2
  • 3. Critical components for Efficiency Chiller Free Cooling Raised Floor Supervision and Control Schneider Electric - Optimized management – May 2011 3
  • 4. Critical components for Efficiency CRACs Chiller Regulation Distribution Active Stand By Pressure Control EC Fans Free Cooling and Load Sharing Under the raised Electronic Discharge Temperature Intelligent Free Cooling Control Active Distribution Expansion vale Integrated Oil Free Technology Dynamic Setpoint Monitoring Dehumidification Tandem Efficient Refrigerants Master Control Compressors Energy Saving EC Fans Partial Load Management Efficient Refrigerants Tandem Compressors Schneider Electric - Optimized management – May 2011 4
  • 5. Integrated solution Local Area Network for all the cooling devices • Adaption of the operating parameters to meet the real needs of the system • “tracking logic” for the current thermal load • Energy consumption optimization • Critical situation management Schneider Electric - Optimized management – May 2011 5
  • 6. Set-point optimization LAN connection with CRAC units •Dynamic set-point according to the load and operating conditions •Energy usage optimization in all operating conditions •Free-cooling maximization Schneider Electric - Optimized management – May 2011 6
  • 7. Set-point optimization 22 °C Chiller Water 20 °C Temperature 6,0 18 °C 5,0 16 °C 4,0 3,0 Energy Efficiency Ratio 2,0 1.0 Minimum Medium Max Internal Load [kW] Schneider Electric - Optimized management – May 2011 7
  • 8. Set-point optimization According to the datacenter structure different solutions can be applied Thermal •Modulating chillers directly connected load to a single CRAC •Modulating chillers directly connected to the CRACs Thermal •Medium large chillers directly load connected to the CRACs •Chillers connected to separate areas •Master control for the entire data Thermal centers load Schneider Electric - Optimized management – May 2011 8
  • 9. Innovative Solutions for All Conditions Continuous capacity adaption Discharge air temperature control Outlet water temperature control Thermal load Schneider Electric - Optimized management – May 2011 9
  • 10. Innovative Solutions for All Conditions Continuous capacity adaption Suction air temperature control Outlet water temperature control according to the room conditions Thermal load Schneider Electric - Optimized management – May 2011 10
  • 11. Innovative Solutions for All Conditions Step capacity adaption Suction air temperature control Outlet water temperature control according to the room conditions Thermal load Schneider Electric - Optimized management – May 2011 11
  • 12. Master control Management of the whole system allows energy consumption to be optimized and strategies of integrated control. Uniflair Master Control is a control and supervision system of the perimeter units, the Active Floor® and the chillers. Each single element optimizes its own operating parameters depending on the actual load of the server. Thermal load Schneider Electric - Optimized management – May 2011 12
  • 13. Case Study – Nationwide, Newbury Schneider Electric - Optimized management – May 2011 13
  • 14. Conventional design Chiller Plant Area 8 ºC Fixed CW Supply Temperature 20% 70% 60% 10% 20% Variation in Data Centre Load 8 ºC Schneider Electric - Optimized management – May 2011 14
  • 15. Optimization System • Modular groups of Downflow units (up to 10 per group) • Each modular group connected to a dedicated FC chiller • Each FC chiller is self contained including pumps (1 or 2), expansion vessel, buffer vessel* and group controls • Each modular group requires only power, pipework connection, LAN connection • No requirement for pump controls, pump plant room • Installation is fast, efficient and cost effetive Schneider Electric - Optimized management – May 2011 15
  • 16. Optimization System 19 oc 13 oc 14 oc Variation in CW Supply Temperature Variation in Data 20% 70% 60% Centre Load 19 oc 13 oc 14 oc Schneider Electric - Optimized management – May 2011 16
  • 17. Optimization System 19 oc 13 oc 14 oc 19 oc 19 oc Low Cost Build up to Max 20% 70% 60% 10% 20% Data Hall occupation 19 oc 13 oc 14 oc 19 oc 19 oc Schneider Electric - Optimized management – May 2011 17
  • 18. Space – risk – CAPEX Conventional Optimized Mechanical Plant Space 60 to 100% * 30% * Water Leakage Potential 150,000 to 200,000 Litres 1,500 Litres Tolerance Fault tolerant (with twin distribution Fault tolerant (dispersed system) system) Cost Up to 60% Less * % of white space Schneider Electric - Optimized management – May 2011 18
  • 19. Space optimization Schneider Electric - Optimized management – May 2011 19
  • 20. Simple pipeworks and thermal inertia reduction Schneider Electric - Optimized management – May 2011 20
  • 21. Simple pipeworks and thermal inertia reduction Schneider Electric - Optimized management – May 2011 21
  • 22. Results Cooling mode • External temperature: 35°C • Load variation: 100 – 250kW Energy Efficiency • High Energy Efficiency at low load 6,0 conditions ) 5,0 R E E ( +21% +12% +29% y 4,0 c n e i c i 3,0 f f E y g 2,0 r e n E 1,0 0,0 Min load Middle load Middle load Max load Load condition Uniflair Integrated solution Standard control logic Schneider Electric - Optimized management – May 2011 22
  • 23. Results Free-Cooling mode • External temperature: 10°C • Load variation: 100 – 250kW • Free-cooling maximization 18,0 Energy Efficiency ) 16,0 R E +10% E 14,0 ( y 12,0 c n 10,0 +33% e i c i f f E 8,0 +42% y g 6,0 r e 4,0 n E 2,0 0,0 Min load Middle load Middle load Max load Load condition Uniflair Integrated solution Standard control logic Schneider Electric - Optimized management – May 2011 23