Stuck Pipe Prevention Prentice & Hill, LLC First Day
Hydrostatic Pressure Where: MW = Mud Weight (ppg) TVD = True Vertical Depth (ft) P = Hydrostatic Pressure (psi) MEMORIZE THIS EQUATION!!
Hole Volumes V = Hole Volume in BBL/FT D = Hole Diameter in INCHES
Pressure - Area Forces F = Force (lbs) P = Pressure (psi) A = Area (sq-in) F f  = Force Due to Friction (lbs)    =  Coefficient of Friction or Friction Factor F n  = “Normal” Force (lbs)
Stuck Pipe Most Common “Trouble” in Overspent Wells Avoiding Stuck Pipe Understand Different Mechanisms Plan to Avoid Problems Recognize Symptoms Real Time Take Proper Actions While Drilling Use Recovery Procedures, if necessary
Solids Induced Pack-off Formation Movement Inadequate Hole Cleaning CAUSES
Solids Induced Pack-off Formation Loose w/ Little or No Bonding  Insufficient Hydrostatic to Hold Back Formation UNCONSOLIDATED FORMATIONS Causes
Pack-off Due to  Unconsolidated Formations Prevention Gel up Mud / Run Hi Vis Sweeps Control Drill Spot Gel Pill Prior to TOH Plan / Anticipate:
Solids Induced Pack-off Increase Mud Weight, if possible Use Under-saturated Water Base Mud Pump Fresh Water Sweeps Design Casing to Handle Collapse Loads Causes MOBILE / PLASTIC FORMATIONS Formation Extrudes Into Well Bore Due to  Overburden Forces. Prevention Proper Well Planning:
Solids Induced Pack-off Causes Control Drill & Ream Connections Anticipate Reaming on Trips FRACTURED / FAULTED FORMATIONS Prevention Loose Chunks of Rock Fall into Well Bore Plan / Anticipate
Solids Induced Pack-off Causes Raise Mud Weight, if possible Set Casing Appropriately OVER-PRESSURED SHALE COLLAPSE Prevention Shale “Pops” Off Wall Due to Pressure Plan / Anticipate
Solids Induced Pack-off Causes Use Inhibited Mud System Minimize Exposure Time Be Prepared for “Gumbo Attack” REACTIVE FORMATIONS Prevention Mud Filtrate Reacts Chemically with Formation Plan / Anticipate
Solids Induced Pack-off Causes Increase Annular Velocities Better Mud Properties Subject of another section POOR HOLE CLEANING Prevention Not Removing Cuttings From Well Bore
Differential Sticking Causes High Differential Pressures Excessive Mud Weight Drawn Down Formations Poor Well Planning Well Bore Contact Poor Filter Cake Little or No Pipe Motion
Bad Filter Cake
Differential Sticking - Prevention Minimize Mud Weight Improve Filter Cake Select Proper Casing Seat Minimize Contact Area Stabilizers Heavy Weight Drill Pipe Spiral Drill Collars Keep Pipe Moving Plan / Anticipate
Mechanical / Wellbore Geometry Sticking   Causes   KEYSEATING Minimize Dog Leg Severity Case Off Curves Soon After Building Use Keyseat Wiper Make Frequent Wiper Trips Back Ream Out of Hole Abrupt Change in Well Bore Path (Dog Leg) Long Hole Section Below Dog Leg Prevention
Mechanical / Wellbore Geometry Sticking   Causes   UNDERGAUGE HOLE Always Gauge Bit & Stabilizers IN and OUT Run Gauge Protected Bits & Stabilizers Ream Suspected Undergauge Sections Undergauge Bit and/or Stabilizers Coring (Core heads slightly U.G.) Prevention
Mechanical / Wellbore Geometry Sticking   Causes   LEDGES & DOGLEGS Run Packed Hole Assemblies Ream on Trips Through Problem Zones Limber BHAs Hard - Soft Interbedded Formation Prevention
  Mechanical / Wellbore Geometry Sticking Causes SHOE JOINT BACKS OFF Do Not Overdisplace Cement Thread Lock Bottom 3 Joints of Casing Drill Out Carefully Prevention
Mechanical / Wellbore Geometry Sticking   Causes   GREEN CEMENT Wash Down Carefully to “Top of Cement” Pre-Treat Mud Before Drilling Green Cement Prevention Run BHA Into Un-set Cement
Mechanical / Wellbore Geometry Sticking   Causes   JUNK Good Housekeeping on Rig Floor Keep Hole Covered Inspect Equipment Frequently Prevention Something Manmade is Loose in the Hole
Mechanical / Wellbore Geometry Sticking   Causes   CEMENT BLOCKS Set All Casing As Close To TD As Possible Ream Casing Shoe & Open Hole Plugs Before Drilling Ahead Hard Cement Falls In From Casing Shoe or From Open Hole Cement Plug Prevention
Mechanical / Wellbore Geometry Sticking   Causes   LINER & SQUEEZE CEMENTING Hazards in Liner Cementing Too Much Excess Overdisplacement Squeeze Cementing Hold Pressure on Back Side, If Possible Use Cement Retainers DO NOT Cement Up a Squeeze Packer (RTTS) Cementing Yourself in the Hole
MUD  Mud Types / Constituents Water Base Mud Oil Base Mud Synthetic Base Mud Primary Functions (Review) Remove Cuttings Lubricate and Cool Bit Provide Hydrostatic
Mud (continued) Filter Cake  “2/32” Fluid Loss API Fluid Loss Room Temperature  100 psi differential
Mud Filter Press
 
 
Mud (continued) Filter Cake  “2/32” Fluid Loss API Fluid Loss Room Temperature  100 psi differential High Temperature, High Pressure (HTHP) 300º F or as specified 500 psi differential
 
 
 
Mud (continued) Rheological Properties Measured with Fann Viscometer  Funnel Viscosity Plastic Viscosity Yield Point
 
 
Mud (continued) Mud Additives Gel  (Wyoming Bentonite) Barite Chemicals Lost Circulation / Stuck Pipe Preventatives Sized Particulate Matter Fibrous Material Asphalt  Snake Oil
Influence of Mud Properties on Various Stuck Pipe Mechanisms
Inadequate Hole Cleaning Near Vertical Wells  (Incl < 30 deg) Stabilize Hole Maintain Good Annular Velocity Keep Low Shear Rate Viscosities High Yield Stress = 2 (  6  -   3 ) Gel Strength Do Not Overload Hole Due to Too High ROP Clean Hole Prior to Trip
Inadequate Hole Cleaning Most Difficult Angle to Clean Hole Unstable Cuttings Beds Form Beds May Avalanche Even With Pumps On Raising Mud Viscosity Alone Will Not Solve M-I Video of  Hole Cleaning Moderate Angle Wells  (30° <Incl < 60°)
Inadequate Hole Cleaning   Moderate Angle Wells  (30° <Incl < 60°) Anticipate Problem - Alert for Symptoms Erratic Pump Pressure Reduced Returns at Shaker for ROP Erratic PWD Data  Increasing Overpull 5-10 Stands Off Bottom It Is Possible to Get Stuck In Cased Hole Problem Prevention
Inadequate Hole Cleaning   Moderate Angle Wells  (30° <Incl < 60°) Take Preventive Actions Agitate Cuttings Beds Rotate DP at 150+ RPM if possible Reciprocate & Rotate While Circulating Bottoms Up Maximize Annular Velocity Larger Drill Pipe Larger Jets Make Wiper Trips Back Ream Out Of Hole - Carefully! Problem Prevention
Inadequate Hole Cleaning   High Angle Wells  (Incl > 60°)  Cuttings Beds Form, But Are Stable Hole Cleaning Usually Not A Problem in High Angle Section Cuttings Beds Potential Problem on Trips Back Ream Out of High Angle Section Reminder - All High Angle Wells Have a Moderate Angle (Problematic) Section Problem Prevention
Inadequate Hole Cleaning Causes Inadequate Mud Flow Properties Too Low an Annular Velocity Cuttings Beds in Directional Holes Angle < 30º  - Minimal Problems Angle > 60º  - Minimal Problems 30º  < Angle < 60º  Problem Area
Inadequate Hole Cleaning Prevention Keep Mud in Good Shape Watch Shale Shaker for Too Few Cuttings Pump More Fluid (Increase AV) Run High / Low Viscosity Sweeps Use Larger Drill Pipe Avoid long 30º to 60º Angle Sections Make Wiper Trips (Ream Out w/ Top Drive)

Anadrill -_2_days_stuck_pipe_1st

  • 1.
    Stuck Pipe PreventionPrentice & Hill, LLC First Day
  • 2.
    Hydrostatic Pressure Where:MW = Mud Weight (ppg) TVD = True Vertical Depth (ft) P = Hydrostatic Pressure (psi) MEMORIZE THIS EQUATION!!
  • 3.
    Hole Volumes V= Hole Volume in BBL/FT D = Hole Diameter in INCHES
  • 4.
    Pressure - AreaForces F = Force (lbs) P = Pressure (psi) A = Area (sq-in) F f = Force Due to Friction (lbs)  = Coefficient of Friction or Friction Factor F n = “Normal” Force (lbs)
  • 5.
    Stuck Pipe MostCommon “Trouble” in Overspent Wells Avoiding Stuck Pipe Understand Different Mechanisms Plan to Avoid Problems Recognize Symptoms Real Time Take Proper Actions While Drilling Use Recovery Procedures, if necessary
  • 6.
    Solids Induced Pack-offFormation Movement Inadequate Hole Cleaning CAUSES
  • 7.
    Solids Induced Pack-offFormation Loose w/ Little or No Bonding Insufficient Hydrostatic to Hold Back Formation UNCONSOLIDATED FORMATIONS Causes
  • 8.
    Pack-off Due to Unconsolidated Formations Prevention Gel up Mud / Run Hi Vis Sweeps Control Drill Spot Gel Pill Prior to TOH Plan / Anticipate:
  • 9.
    Solids Induced Pack-offIncrease Mud Weight, if possible Use Under-saturated Water Base Mud Pump Fresh Water Sweeps Design Casing to Handle Collapse Loads Causes MOBILE / PLASTIC FORMATIONS Formation Extrudes Into Well Bore Due to Overburden Forces. Prevention Proper Well Planning:
  • 10.
    Solids Induced Pack-offCauses Control Drill & Ream Connections Anticipate Reaming on Trips FRACTURED / FAULTED FORMATIONS Prevention Loose Chunks of Rock Fall into Well Bore Plan / Anticipate
  • 11.
    Solids Induced Pack-offCauses Raise Mud Weight, if possible Set Casing Appropriately OVER-PRESSURED SHALE COLLAPSE Prevention Shale “Pops” Off Wall Due to Pressure Plan / Anticipate
  • 12.
    Solids Induced Pack-offCauses Use Inhibited Mud System Minimize Exposure Time Be Prepared for “Gumbo Attack” REACTIVE FORMATIONS Prevention Mud Filtrate Reacts Chemically with Formation Plan / Anticipate
  • 13.
    Solids Induced Pack-offCauses Increase Annular Velocities Better Mud Properties Subject of another section POOR HOLE CLEANING Prevention Not Removing Cuttings From Well Bore
  • 14.
    Differential Sticking CausesHigh Differential Pressures Excessive Mud Weight Drawn Down Formations Poor Well Planning Well Bore Contact Poor Filter Cake Little or No Pipe Motion
  • 15.
  • 16.
    Differential Sticking -Prevention Minimize Mud Weight Improve Filter Cake Select Proper Casing Seat Minimize Contact Area Stabilizers Heavy Weight Drill Pipe Spiral Drill Collars Keep Pipe Moving Plan / Anticipate
  • 17.
    Mechanical / WellboreGeometry Sticking Causes KEYSEATING Minimize Dog Leg Severity Case Off Curves Soon After Building Use Keyseat Wiper Make Frequent Wiper Trips Back Ream Out of Hole Abrupt Change in Well Bore Path (Dog Leg) Long Hole Section Below Dog Leg Prevention
  • 18.
    Mechanical / WellboreGeometry Sticking Causes UNDERGAUGE HOLE Always Gauge Bit & Stabilizers IN and OUT Run Gauge Protected Bits & Stabilizers Ream Suspected Undergauge Sections Undergauge Bit and/or Stabilizers Coring (Core heads slightly U.G.) Prevention
  • 19.
    Mechanical / WellboreGeometry Sticking Causes LEDGES & DOGLEGS Run Packed Hole Assemblies Ream on Trips Through Problem Zones Limber BHAs Hard - Soft Interbedded Formation Prevention
  • 20.
    Mechanical/ Wellbore Geometry Sticking Causes SHOE JOINT BACKS OFF Do Not Overdisplace Cement Thread Lock Bottom 3 Joints of Casing Drill Out Carefully Prevention
  • 21.
    Mechanical / WellboreGeometry Sticking Causes GREEN CEMENT Wash Down Carefully to “Top of Cement” Pre-Treat Mud Before Drilling Green Cement Prevention Run BHA Into Un-set Cement
  • 22.
    Mechanical / WellboreGeometry Sticking Causes JUNK Good Housekeeping on Rig Floor Keep Hole Covered Inspect Equipment Frequently Prevention Something Manmade is Loose in the Hole
  • 23.
    Mechanical / WellboreGeometry Sticking Causes CEMENT BLOCKS Set All Casing As Close To TD As Possible Ream Casing Shoe & Open Hole Plugs Before Drilling Ahead Hard Cement Falls In From Casing Shoe or From Open Hole Cement Plug Prevention
  • 24.
    Mechanical / WellboreGeometry Sticking Causes LINER & SQUEEZE CEMENTING Hazards in Liner Cementing Too Much Excess Overdisplacement Squeeze Cementing Hold Pressure on Back Side, If Possible Use Cement Retainers DO NOT Cement Up a Squeeze Packer (RTTS) Cementing Yourself in the Hole
  • 25.
    MUD MudTypes / Constituents Water Base Mud Oil Base Mud Synthetic Base Mud Primary Functions (Review) Remove Cuttings Lubricate and Cool Bit Provide Hydrostatic
  • 26.
    Mud (continued) FilterCake “2/32” Fluid Loss API Fluid Loss Room Temperature 100 psi differential
  • 27.
  • 28.
  • 29.
  • 30.
    Mud (continued) FilterCake “2/32” Fluid Loss API Fluid Loss Room Temperature 100 psi differential High Temperature, High Pressure (HTHP) 300º F or as specified 500 psi differential
  • 31.
  • 32.
  • 33.
  • 34.
    Mud (continued) RheologicalProperties Measured with Fann Viscometer Funnel Viscosity Plastic Viscosity Yield Point
  • 35.
  • 36.
  • 37.
    Mud (continued) MudAdditives Gel (Wyoming Bentonite) Barite Chemicals Lost Circulation / Stuck Pipe Preventatives Sized Particulate Matter Fibrous Material Asphalt Snake Oil
  • 38.
    Influence of MudProperties on Various Stuck Pipe Mechanisms
  • 39.
    Inadequate Hole CleaningNear Vertical Wells (Incl < 30 deg) Stabilize Hole Maintain Good Annular Velocity Keep Low Shear Rate Viscosities High Yield Stress = 2 (  6 -  3 ) Gel Strength Do Not Overload Hole Due to Too High ROP Clean Hole Prior to Trip
  • 40.
    Inadequate Hole CleaningMost Difficult Angle to Clean Hole Unstable Cuttings Beds Form Beds May Avalanche Even With Pumps On Raising Mud Viscosity Alone Will Not Solve M-I Video of Hole Cleaning Moderate Angle Wells (30° <Incl < 60°)
  • 41.
    Inadequate Hole Cleaning Moderate Angle Wells (30° <Incl < 60°) Anticipate Problem - Alert for Symptoms Erratic Pump Pressure Reduced Returns at Shaker for ROP Erratic PWD Data Increasing Overpull 5-10 Stands Off Bottom It Is Possible to Get Stuck In Cased Hole Problem Prevention
  • 42.
    Inadequate Hole Cleaning Moderate Angle Wells (30° <Incl < 60°) Take Preventive Actions Agitate Cuttings Beds Rotate DP at 150+ RPM if possible Reciprocate & Rotate While Circulating Bottoms Up Maximize Annular Velocity Larger Drill Pipe Larger Jets Make Wiper Trips Back Ream Out Of Hole - Carefully! Problem Prevention
  • 43.
    Inadequate Hole Cleaning High Angle Wells (Incl > 60°) Cuttings Beds Form, But Are Stable Hole Cleaning Usually Not A Problem in High Angle Section Cuttings Beds Potential Problem on Trips Back Ream Out of High Angle Section Reminder - All High Angle Wells Have a Moderate Angle (Problematic) Section Problem Prevention
  • 44.
    Inadequate Hole CleaningCauses Inadequate Mud Flow Properties Too Low an Annular Velocity Cuttings Beds in Directional Holes Angle < 30º - Minimal Problems Angle > 60º - Minimal Problems 30º < Angle < 60º Problem Area
  • 45.
    Inadequate Hole CleaningPrevention Keep Mud in Good Shape Watch Shale Shaker for Too Few Cuttings Pump More Fluid (Increase AV) Run High / Low Viscosity Sweeps Use Larger Drill Pipe Avoid long 30º to 60º Angle Sections Make Wiper Trips (Ream Out w/ Top Drive)