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Ammonia: The Key to a
Hydrogen Economy
Ammonia Fuel Cell SystemsAmmonia Fuel Cell Systems
Jason C. Ganley
Howard UniversityHoward University
Department of Chemical EngineeringDepartment of Chemical Engineering
Washington, DCWashington, DC
2
Presentation Outline
Introduction to Fuel Cells
Characteristics
Fuel Cell Types
Fueling the Fuel Cell
Ammonia Fuel Cells
Advantages and Challenges
Direct vs. Reformed NH3
Other Electrochemical Applications
High Temperature Fuel Cell Focus
Ammonia and Solid Oxide Fuel Cells
Protonic Ceramic Fuel Cells
3
The Fuel Cell
(Lamar University)
4
Fuel Cell
Electrodes
Anode (oxidation)
Cathode (reduction)
Electrocatalyst
Porous, electrically
conductive
Cost depends on
cell temperature
Ionic Membrane
Not electrically
conductive
Protonic or anionic
Fuel cell operating withFuel cell operating with
air/hydrocarbon feedair/hydrocarbon feed
Fuel Cell Anatomy
5
Types of Fuel Cells
Polymer Electrolyte Membrane Fuel Cells
(PEMFC) [80°C, H+]
Direct-Methanol Fuel Cells (DMFC) [80°C, H+]
Alkaline Fuel Cells (AFC) [150°C, OH-]
Phosphoric Acid Fuel Cells (PAFC) [220°C, H+]
Protonic Ceramic Fuel Cell (PCFC) [650°C, H+]
Molten Carbonate Fuel Cells (MCFC)
[700°C, CO3
2-]
Solid Oxide Fuel Cells (SOFC) [900°C, O2-]
6
Operating Temperature:
A Key Characteristic
Low Temperature Fuel Cell Advantages
Quick start-up to operating temperature (~100°C)
Wide range of cell construction materials
High Temperature Fuel Cell Advantages
Fuel flexibility via internal fuel reforming
Inexpensive, base metal electrocatalysts
Easier heat recovery for increased efficiency
Intermediate Temperature Fuel Cells: The
Best of Both Worlds?
Precious metal catalysts not needed above ~300°C
Stainless steel internals may be used below ~750°C
7
Hydrogen Fuel Cells
Advantages of Hydrogen Fuel
Fast electrocatalytic reaction
Protons [H+] or hydronium ions [H3O+] conduct
rapidly across acidic membranes
Very high energy to weight ratio
Carbon-free: eliminates local CO2 pollution
Disadvantages
Compressed H2: poor energy to volume ratio
Liquefied H2: cryogenic; very energy intensive to
create and maintain
Safety for handling and storage a very big concern
8
On-board vs.
Internal Reforming
Improved System Efficiency
Higher fuel energy density
Easier fuel distribution
Fuel Reformers
Thermally isolated
or integrated
May be bulky, problematic
Direct Fuel Cells
Internal reforming of fuel
Mostly high temperature FCs
Reaction intermediates
may require consideration
50 kW natural gas reformer50 kW natural gas reformer
Harvest Energy TechnologyHarvest Energy Technology
9
Ammonia as a Fuel Cell
Fuel
Very mild enthalpy of reforming
NH3 is a liquid at room temperature and 10 atm
Power density is comparable to other liquid fuels
Vaporizes when throttled (no flash line required)
Essentially non-flammable, non-explosive
180 kWh of electricity from 15 gallons ammonia
(38 kg) with 50% efficient fuel cell system
Well-established transport and storage
infrastructure already in place
600600
12/28 CH412/28 CH4
10
Externally reformed ammonia
Trace NH3 incompatible with PEM
Trace amounts limited by chemical
equilibrium
Reformate usually must be scrubbed
Meduium/high temperature
fuel cells
PAFC: Trace NH3 reacts with acid
electrolyte
MCFC: NH3 crossover, CO2 recycling
complication
SOFC: An excellent fuel choice, but
some NOx
PCFC: An excellent fuel choice, no NOx
Fuel Cell Suitability of
Anhydrous Ammonia
11
Ammonia Catalysis
Dual combinations of transition metals
used for industrial ammonia processes
Ammonia synthesis
Ammonia decomposition
Ammonia oxidation
Interesting combinations: Ru/Pd, Fe/Ni
12
Ammonia Decomposition
400 450 500 550 600 650 700
Temperature (deg C)
0
0.2
0.4
0.6
0.8
1
FractionalAm
Ru
Pt
Ir
Fe
Ni
Cu
Cr
Co
Rh
Pd
13
Ammonia Oxidation
Catalytic combustion
Start-up heat source for fuel cells
Satisfies “one-fuel” approach
Nitrogen oxide control
Oxidation catalysts (Cu, Fe, Cr)
Ammonia injection
Univ. of WisconsinUniv. of Wisconsin
Chemistry Dept.Chemistry Dept.
14
Fuel Comparison
40.5JP-8
36.2Gasoline
29.4Propane (liq.)
23.4Ethanol
17.9Methanol
15.3NH3 (liq.)
9.9H2 (liq.)
4.0H2 (5000 psia)
FuelFuel Base MJ/literBase MJ/liter Reformed MJ/literReformed MJ/liter**
** Includes heat and water volume required for steam reformingIncludes heat and water volume required for steam reforming
4.0
9.9
13.6
10.2
9.1
8.6
9.2
9.7
15
Direct Fuel
Cell Comparison
At anode, dilutes
fuel
At cathode,
into air stream
At cathode,
into air stream
Water Product
Discharge
Low
(Ni, Co, La, Mn)
High
(Pt, Pd, Ru)
Low
(Ni, Co, La, Mn)
Electrocatalyst
Cost (Type)
High (metal
oxides/ceramics)
Low
(aluminum)
Moderate to low
(stainless steel)
Materials
Construction Cost
800 - 100020 - 100500 - 750
Operating
Temperature (°C)
Hydrocarbon
(SOFC)
H2 Gas
(PEM)
Direct Ammonia
(PCC)
Fuel Utilized
(Electrolyte Type)
16
Ammonia Solid
Oxide Fuel Cell
Utilizes inexpensive base
metal catalyst (Ni or Co)
Operating temperature 800-
1000°C, depending on
electrolyte
Elevated temperature allows
direct ammonia utilization
Complete ammonia
conversion not possible
Fuel diluted by steam,
product nitrogen
NOx may appear in exhaust
17
NH3/SOFC Performance
Standard SOFC
YSZ electrolyte
Ni anode
LSM cathode
Carbon-free
Dry fuel
Faster kinetics
Conclusions
High NH3 conversion
NOx formed at anode
Virtually no difference
between NH3 and H2 feeds
N.N. DekkerDekker, B., B. RietveldRietveld ECN (2004)ECN (2004)
18
Proton Conducting Perovskites
General characteristics
ABO3 (A+2, B+4)
Must be doped with lower-
valence (acceptor) elements
Oxygen vacancies replaced by
protons after steam treatment
Complex perovskites
A2(B’B’’)O6 (A+2, B’+3, B’’+5)
Comparable conductivities to
simple perovskites
“Doping” possible by
adjustment of B’/B’’ ratio
(AIST, Japan)
19
Pure Hydrogen
from Ammonia Reformate
Protonic ceramic applied
as a hydrogen pump
Separation of hydrogen from
stream impurities
Pressurization of hydrogen
stream
Removal of CO from
syngas
Dehydrogenation reactions
to produce propylene,
ethylene, acetylene
20
Protonic Ammonia
Electrolyzer
Substitution of thermal
energy with electric power
“Cracked” hydrogen stream is
nitrogen-free
Mild decomposition energy
requires little electric power
Complete ammonia
conversion possible!
If operated with recycle,
will require purging to
avoid N2 buildup
21
Protonic Ammonia
Synthesis
An alternative to packed-
bed heterogeneous
catalysis
Verified experimentally
May also use higher alkenes
for hydrogen source
May be carried out at
atmospheric pressure!
Limited by thermodynamic
equilibrium, just as in
Haber synthesis
22
The Protonic
Ammonia Fuel Cell
Utilizes inexpensive base
metal catalyst (Ni or Co)
Operating temperature 450-
700°C, depending on catalyst
Elevated temperature
increases electrode kinetics
Complete ammonia
conversion IS possible!
Fuel not diluted by steam
NOx-free exhaust
23
Questions?

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Ammonia Full Cell

  • 1. 1 Ammonia: The Key to a Hydrogen Economy Ammonia Fuel Cell SystemsAmmonia Fuel Cell Systems Jason C. Ganley Howard UniversityHoward University Department of Chemical EngineeringDepartment of Chemical Engineering Washington, DCWashington, DC
  • 2. 2 Presentation Outline Introduction to Fuel Cells Characteristics Fuel Cell Types Fueling the Fuel Cell Ammonia Fuel Cells Advantages and Challenges Direct vs. Reformed NH3 Other Electrochemical Applications High Temperature Fuel Cell Focus Ammonia and Solid Oxide Fuel Cells Protonic Ceramic Fuel Cells
  • 4. 4 Fuel Cell Electrodes Anode (oxidation) Cathode (reduction) Electrocatalyst Porous, electrically conductive Cost depends on cell temperature Ionic Membrane Not electrically conductive Protonic or anionic Fuel cell operating withFuel cell operating with air/hydrocarbon feedair/hydrocarbon feed Fuel Cell Anatomy
  • 5. 5 Types of Fuel Cells Polymer Electrolyte Membrane Fuel Cells (PEMFC) [80°C, H+] Direct-Methanol Fuel Cells (DMFC) [80°C, H+] Alkaline Fuel Cells (AFC) [150°C, OH-] Phosphoric Acid Fuel Cells (PAFC) [220°C, H+] Protonic Ceramic Fuel Cell (PCFC) [650°C, H+] Molten Carbonate Fuel Cells (MCFC) [700°C, CO3 2-] Solid Oxide Fuel Cells (SOFC) [900°C, O2-]
  • 6. 6 Operating Temperature: A Key Characteristic Low Temperature Fuel Cell Advantages Quick start-up to operating temperature (~100°C) Wide range of cell construction materials High Temperature Fuel Cell Advantages Fuel flexibility via internal fuel reforming Inexpensive, base metal electrocatalysts Easier heat recovery for increased efficiency Intermediate Temperature Fuel Cells: The Best of Both Worlds? Precious metal catalysts not needed above ~300°C Stainless steel internals may be used below ~750°C
  • 7. 7 Hydrogen Fuel Cells Advantages of Hydrogen Fuel Fast electrocatalytic reaction Protons [H+] or hydronium ions [H3O+] conduct rapidly across acidic membranes Very high energy to weight ratio Carbon-free: eliminates local CO2 pollution Disadvantages Compressed H2: poor energy to volume ratio Liquefied H2: cryogenic; very energy intensive to create and maintain Safety for handling and storage a very big concern
  • 8. 8 On-board vs. Internal Reforming Improved System Efficiency Higher fuel energy density Easier fuel distribution Fuel Reformers Thermally isolated or integrated May be bulky, problematic Direct Fuel Cells Internal reforming of fuel Mostly high temperature FCs Reaction intermediates may require consideration 50 kW natural gas reformer50 kW natural gas reformer Harvest Energy TechnologyHarvest Energy Technology
  • 9. 9 Ammonia as a Fuel Cell Fuel Very mild enthalpy of reforming NH3 is a liquid at room temperature and 10 atm Power density is comparable to other liquid fuels Vaporizes when throttled (no flash line required) Essentially non-flammable, non-explosive 180 kWh of electricity from 15 gallons ammonia (38 kg) with 50% efficient fuel cell system Well-established transport and storage infrastructure already in place 600600 12/28 CH412/28 CH4
  • 10. 10 Externally reformed ammonia Trace NH3 incompatible with PEM Trace amounts limited by chemical equilibrium Reformate usually must be scrubbed Meduium/high temperature fuel cells PAFC: Trace NH3 reacts with acid electrolyte MCFC: NH3 crossover, CO2 recycling complication SOFC: An excellent fuel choice, but some NOx PCFC: An excellent fuel choice, no NOx Fuel Cell Suitability of Anhydrous Ammonia
  • 11. 11 Ammonia Catalysis Dual combinations of transition metals used for industrial ammonia processes Ammonia synthesis Ammonia decomposition Ammonia oxidation Interesting combinations: Ru/Pd, Fe/Ni
  • 12. 12 Ammonia Decomposition 400 450 500 550 600 650 700 Temperature (deg C) 0 0.2 0.4 0.6 0.8 1 FractionalAm Ru Pt Ir Fe Ni Cu Cr Co Rh Pd
  • 13. 13 Ammonia Oxidation Catalytic combustion Start-up heat source for fuel cells Satisfies “one-fuel” approach Nitrogen oxide control Oxidation catalysts (Cu, Fe, Cr) Ammonia injection Univ. of WisconsinUniv. of Wisconsin Chemistry Dept.Chemistry Dept.
  • 14. 14 Fuel Comparison 40.5JP-8 36.2Gasoline 29.4Propane (liq.) 23.4Ethanol 17.9Methanol 15.3NH3 (liq.) 9.9H2 (liq.) 4.0H2 (5000 psia) FuelFuel Base MJ/literBase MJ/liter Reformed MJ/literReformed MJ/liter** ** Includes heat and water volume required for steam reformingIncludes heat and water volume required for steam reforming 4.0 9.9 13.6 10.2 9.1 8.6 9.2 9.7
  • 15. 15 Direct Fuel Cell Comparison At anode, dilutes fuel At cathode, into air stream At cathode, into air stream Water Product Discharge Low (Ni, Co, La, Mn) High (Pt, Pd, Ru) Low (Ni, Co, La, Mn) Electrocatalyst Cost (Type) High (metal oxides/ceramics) Low (aluminum) Moderate to low (stainless steel) Materials Construction Cost 800 - 100020 - 100500 - 750 Operating Temperature (°C) Hydrocarbon (SOFC) H2 Gas (PEM) Direct Ammonia (PCC) Fuel Utilized (Electrolyte Type)
  • 16. 16 Ammonia Solid Oxide Fuel Cell Utilizes inexpensive base metal catalyst (Ni or Co) Operating temperature 800- 1000°C, depending on electrolyte Elevated temperature allows direct ammonia utilization Complete ammonia conversion not possible Fuel diluted by steam, product nitrogen NOx may appear in exhaust
  • 17. 17 NH3/SOFC Performance Standard SOFC YSZ electrolyte Ni anode LSM cathode Carbon-free Dry fuel Faster kinetics Conclusions High NH3 conversion NOx formed at anode Virtually no difference between NH3 and H2 feeds N.N. DekkerDekker, B., B. RietveldRietveld ECN (2004)ECN (2004)
  • 18. 18 Proton Conducting Perovskites General characteristics ABO3 (A+2, B+4) Must be doped with lower- valence (acceptor) elements Oxygen vacancies replaced by protons after steam treatment Complex perovskites A2(B’B’’)O6 (A+2, B’+3, B’’+5) Comparable conductivities to simple perovskites “Doping” possible by adjustment of B’/B’’ ratio (AIST, Japan)
  • 19. 19 Pure Hydrogen from Ammonia Reformate Protonic ceramic applied as a hydrogen pump Separation of hydrogen from stream impurities Pressurization of hydrogen stream Removal of CO from syngas Dehydrogenation reactions to produce propylene, ethylene, acetylene
  • 20. 20 Protonic Ammonia Electrolyzer Substitution of thermal energy with electric power “Cracked” hydrogen stream is nitrogen-free Mild decomposition energy requires little electric power Complete ammonia conversion possible! If operated with recycle, will require purging to avoid N2 buildup
  • 21. 21 Protonic Ammonia Synthesis An alternative to packed- bed heterogeneous catalysis Verified experimentally May also use higher alkenes for hydrogen source May be carried out at atmospheric pressure! Limited by thermodynamic equilibrium, just as in Haber synthesis
  • 22. 22 The Protonic Ammonia Fuel Cell Utilizes inexpensive base metal catalyst (Ni or Co) Operating temperature 450- 700°C, depending on catalyst Elevated temperature increases electrode kinetics Complete ammonia conversion IS possible! Fuel not diluted by steam NOx-free exhaust