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PRODUCTION OF AMINO ACID
(L-LYSINE)
WHAT IS AMINO ACID?
 Amino acids are the building blocks of proteins.
 They are the group of organic compounds
containing two functional groups- amino and
carboxyl.
 The amino group (-NH2) is basic while the
carboxyl group (-COOH) is acidic in nature.
 And a side-chain (R group) specific to each
amino acid is also present.
CLASSIFICATION:
 All the 20 amino acids are not needed to be
taken in the diet.
 Based on the nutritional requirements amino
acids can be classified into two classes: -
1. Essential
2. Non-essential
ESSENTIAL AMINO ACIDS
 The amino acids which cannot be synthesized by the
body and need to be supplied through the diet are
called essential amino acids.
 The 10 amino acids listed are essential for humans:
Arginine, Valine, Histidine, lsoleucine, Leucine, Lysine,
Methionine, Phenylalanine, Threonine, Tryptophan.
NON-ESSENTIAL AMINO ACIDS
 They are synthesized by the body, and do not need not
be supplied in the diet.
 These are- glycine, alanine, serine, cysteine, aspartate,
asparagnie, glutamate, glutamine, tyrosine and proline.
 Some microorganisms are capable of producing certain
amino acids such as lysine, glutamic acid and
tryptophan.
INDUSTRIAL PRODUCTION OF AMINO ACIDS
 Three amino acids which are produced at large scale
includes:
1. L-lysine
2. L-glutamic acid
3. DL- methionine
 L-lysine is the amino acid that covers more than 90% of
total world amino acid production.
 Synthesis of lysine - 80% by Fermentation , 20% by
chemical synthesis.
Biosynthesis of L-lysine in Corynebacterium glutamicum
Aspartic
Acid
Aspartate
semi aldehyde
Homoserine L-Threonine
L-Lysine
L-Methionine
Feedback
inhibition
L-LYSINE
 Lysine, or L-lysine, is an essential amino acid, meaning it is
necessary for human health, but the body cannot make it.
 Lysine can be obtain from food or supplements.
 Amino acids like lysine are the building blocks of protein. Lysine is
important for proper growth, and it plays an essential role in the
production of carnitine, a nutrient responsible for converting fatty
acids into energy and helping lower cholesterol.
 Lysine appears to help the body absorb calcium, and it plays an
important role in the formation of collagen, a substance important
for bones and connective tissues including skin, tendons, and
cartilage.
LYSINE PRODUCTION
1.Mode of Operation
Batch Process Fed-Batch Process
1.Fermentation
Process
Submerged Fermentation Aerobic Fermentation
1.Fermenter Type
Stirred Tank Reactors Air Lift Bioreactors
MICRO-ORGANISM
 Corynebactrium glutamicum (ATCC 13287)
 Gram positive
 Soil Bacterium
 Non-Motile Rod shaped
 Non – spore producing
 Non-pathogenic bacterium
FERMENTATION MEDIA
 Carbon Source : Cane Molasses
 Nitrogen Source : Corn steep liquor / Soybean meal
 Minerals and Salts : KH2PO4/K2HPO4, CaCO3
 Trace Elements : Corn steep liquor
 Antifoaming Agents : PEG-2000, Silicone based oils
PROCESS PARAMETERS
 Optimum pH : 7.2
 Optimum Temperature : 35-37 °C
 Time : 100 hours production cycle
LYSINE PRODUCTION PROCEDURE
The process can be divided into three main parts:
 Fermentation;
 Product Recovery;
 Product Concentration, Drying and Packaging.
FERMENTATION
 The culture media used in the batch and fed-batch phases
of fermentation are prepared by mixing process water,
glucose and nutrients.
 The fermentation step is performed in fed-batch mode
and under aerobic conditions.
 In the batch phase, the microorganism seed is fed into the
fermenters, which have been filled previously with the
fermentation batch medium. After glucose exhaustion, the
batch phase is finished and the fed-batch phase is
started.
 During the fed-batch phase, glucose and nutrients are
continuously supplied until the desired L-lysine
concentration is achieved.
 At the end of the fermentation, the broth is sent to a
buffer tank to provide a continuous flow to the
downstream process steps.
PRODUCT RECOVERY
 The fermentation broth is sent to an ultrafiltration
system for the removal of cell debris and other
suspended solids.
 Subsequently, the liquor from ultrafiltration is fed to
ion-exchange columns, where L- lysine is selectively
adsorbed.
 The adsorbed L-lysine is eluted from the ion-
exchange resins by washing with an aqueous
ammonia solution.
PRODUCT CONCENTRATION, DRYING AND PACKAGING
 The L-lysine eluted from the ion-exchange columns is
mixed with mother liquor from the product-filtration
step and concentrated by evaporation.
 The concentrated lysine solution is acidified with
hydrochloric acid, and free L-lysine is converted to L-
lysine HCl.
 The L-lysine HCl solution is then sent to the
crystallizer, and lysine salt is filtered. The mother
liquor is recycled to the evaporator and the wet cake
is conveyed to dryers.
 Final dry L-lysine-HCl (98.5 wt.%) is obtained and sent
to a packaging line before being stored in bags.
LYSINE PRODUCTION PLANT
Lysine production
plant of the BASF AG
located in Gunsan,
South Korea with an
annual capacity of
about 100000 tons.
Copyright BASF AG-
The chemical
company (2003).
APPLICATIONS AND USES OF L-LYSINE
 Used as nutrition supplements in food, beverage,
pharmaceutical, agriculture/animal feed, and various
other industries.
 Used as flavor enhancer in food production.
 In Pharmaceutical L-Lysine is widely used as Nervous
system drugs and Nutritional therapy in
Pharmaceutical.
 L-Lysine is widely used in poultry feed to improve
growth and egg production and in fish feed to
improve growth.
THANK YOU

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Amino acid - L-lysine.pptx

  • 1. PRODUCTION OF AMINO ACID (L-LYSINE)
  • 2. WHAT IS AMINO ACID?  Amino acids are the building blocks of proteins.  They are the group of organic compounds containing two functional groups- amino and carboxyl.  The amino group (-NH2) is basic while the carboxyl group (-COOH) is acidic in nature.  And a side-chain (R group) specific to each amino acid is also present.
  • 3. CLASSIFICATION:  All the 20 amino acids are not needed to be taken in the diet.  Based on the nutritional requirements amino acids can be classified into two classes: - 1. Essential 2. Non-essential
  • 4. ESSENTIAL AMINO ACIDS  The amino acids which cannot be synthesized by the body and need to be supplied through the diet are called essential amino acids.  The 10 amino acids listed are essential for humans: Arginine, Valine, Histidine, lsoleucine, Leucine, Lysine, Methionine, Phenylalanine, Threonine, Tryptophan.
  • 5. NON-ESSENTIAL AMINO ACIDS  They are synthesized by the body, and do not need not be supplied in the diet.  These are- glycine, alanine, serine, cysteine, aspartate, asparagnie, glutamate, glutamine, tyrosine and proline.  Some microorganisms are capable of producing certain amino acids such as lysine, glutamic acid and tryptophan.
  • 6. INDUSTRIAL PRODUCTION OF AMINO ACIDS  Three amino acids which are produced at large scale includes: 1. L-lysine 2. L-glutamic acid 3. DL- methionine  L-lysine is the amino acid that covers more than 90% of total world amino acid production.  Synthesis of lysine - 80% by Fermentation , 20% by chemical synthesis.
  • 7. Biosynthesis of L-lysine in Corynebacterium glutamicum Aspartic Acid Aspartate semi aldehyde Homoserine L-Threonine L-Lysine L-Methionine Feedback inhibition
  • 8. L-LYSINE  Lysine, or L-lysine, is an essential amino acid, meaning it is necessary for human health, but the body cannot make it.  Lysine can be obtain from food or supplements.  Amino acids like lysine are the building blocks of protein. Lysine is important for proper growth, and it plays an essential role in the production of carnitine, a nutrient responsible for converting fatty acids into energy and helping lower cholesterol.  Lysine appears to help the body absorb calcium, and it plays an important role in the formation of collagen, a substance important for bones and connective tissues including skin, tendons, and cartilage.
  • 9. LYSINE PRODUCTION 1.Mode of Operation Batch Process Fed-Batch Process 1.Fermentation Process Submerged Fermentation Aerobic Fermentation 1.Fermenter Type Stirred Tank Reactors Air Lift Bioreactors
  • 10. MICRO-ORGANISM  Corynebactrium glutamicum (ATCC 13287)  Gram positive  Soil Bacterium  Non-Motile Rod shaped  Non – spore producing  Non-pathogenic bacterium
  • 11. FERMENTATION MEDIA  Carbon Source : Cane Molasses  Nitrogen Source : Corn steep liquor / Soybean meal  Minerals and Salts : KH2PO4/K2HPO4, CaCO3  Trace Elements : Corn steep liquor  Antifoaming Agents : PEG-2000, Silicone based oils
  • 12. PROCESS PARAMETERS  Optimum pH : 7.2  Optimum Temperature : 35-37 °C  Time : 100 hours production cycle
  • 13. LYSINE PRODUCTION PROCEDURE The process can be divided into three main parts:  Fermentation;  Product Recovery;  Product Concentration, Drying and Packaging.
  • 14. FERMENTATION  The culture media used in the batch and fed-batch phases of fermentation are prepared by mixing process water, glucose and nutrients.  The fermentation step is performed in fed-batch mode and under aerobic conditions.  In the batch phase, the microorganism seed is fed into the fermenters, which have been filled previously with the fermentation batch medium. After glucose exhaustion, the batch phase is finished and the fed-batch phase is started.  During the fed-batch phase, glucose and nutrients are continuously supplied until the desired L-lysine concentration is achieved.  At the end of the fermentation, the broth is sent to a buffer tank to provide a continuous flow to the downstream process steps.
  • 15. PRODUCT RECOVERY  The fermentation broth is sent to an ultrafiltration system for the removal of cell debris and other suspended solids.  Subsequently, the liquor from ultrafiltration is fed to ion-exchange columns, where L- lysine is selectively adsorbed.  The adsorbed L-lysine is eluted from the ion- exchange resins by washing with an aqueous ammonia solution.
  • 16. PRODUCT CONCENTRATION, DRYING AND PACKAGING  The L-lysine eluted from the ion-exchange columns is mixed with mother liquor from the product-filtration step and concentrated by evaporation.  The concentrated lysine solution is acidified with hydrochloric acid, and free L-lysine is converted to L- lysine HCl.  The L-lysine HCl solution is then sent to the crystallizer, and lysine salt is filtered. The mother liquor is recycled to the evaporator and the wet cake is conveyed to dryers.  Final dry L-lysine-HCl (98.5 wt.%) is obtained and sent to a packaging line before being stored in bags.
  • 17. LYSINE PRODUCTION PLANT Lysine production plant of the BASF AG located in Gunsan, South Korea with an annual capacity of about 100000 tons. Copyright BASF AG- The chemical company (2003).
  • 18. APPLICATIONS AND USES OF L-LYSINE  Used as nutrition supplements in food, beverage, pharmaceutical, agriculture/animal feed, and various other industries.  Used as flavor enhancer in food production.  In Pharmaceutical L-Lysine is widely used as Nervous system drugs and Nutritional therapy in Pharmaceutical.  L-Lysine is widely used in poultry feed to improve growth and egg production and in fish feed to improve growth.