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Focus on …
      Biological Substances
           Category B
           Packing and
         Transportation
          Requirements

BestCare Laboratory
Focus
Objectives:

   • Purpose

   • Category B Substances
     Requirements (3 components)

   • Required outer markings and labels
Purpose:
The packaging of clinical specimens…

     must be of good quality and be strong enough to withstand leakage of
     contents, shocks, pressure changes, humidity, vibration and manual or
     mechanical handling considered incident to ordinary transportation.
     This is interpreted to mean that the contents should not leak to the
     outside of the shipping container, even if there should be leakage of the
     primary receptacle(s) during transit. The packaging should be resilient
     enough to withstand rough handling, passage through cancellation
     machines, sorters, conveyors and other similar equipment.
Clinical Specimen Classification &
           Regulatory Agencies
Clinical specimens shipped as part of an evaluation are
  classified as Biological Substances, “Category B.” As
  such, these specimens require packaging that meets the
  following:
• Department of Transportation (DOT) (domestic shipments in
  the United States)
• Transportation of Hazardous Materials Regulations (HMR)
  and
• International Air Transport Association (IATA) (international
  air shipments worldwide) Dangerous Goods Regulations
  (DGR).
Category B

Infectious substances require 3 components (“triple packaging”)

 1. Leak-proof Primary Receptacle
 2. Leak-proof Secondary Packaging
 3. Outer Packaging
1. Leak-proof Primary Receptacle
•   Specimen must be placed in a leak-proof container known as a primary receptacle.
    All primary receptacles must have positive closures, such as a screw-on cap. The
    primary receptacle may be glass, metal or plastic. The primary or secondary
    container must be able to withstand, without leakage, an internal pressure
    producing a pressure differential of not less than 95 kPa (14 psi) in the range of -40°
    C to 55° C (-40° F to 130° F). For solid specimens, the primary receptacle must be
    sift-proof (i.e., the solid material does not leak out of the packaging).
2. Leak-proof Secondary
                 Packaging
1. Leak-proof Secondary Packaging. To prevent contact between multiple
   primary receptacles, each must be individually wrapped or separated and
   placed inside a leak-proof secondary container. An example of the
   secondary container is a leak-proof biohazard bag.

    a. For a liquid, an absorbent material, such as paper towels,
       cotton/cotton balls, bubble wrap or cellulose wadding, must also be
       included and be capable of absorbing the entire contents of the
       primary receptacle(s) in the event that the primary receptacle(s) are
       damaged.
Leak-proof Secondary Packaging Cont.
 – When shipped by aircraft, the primary receptacle or secondary
   container must be capable of withstanding (without leakage) an
   internal pressure producing a pressure differential of 95 kPa (0.95
   bar, 14 psi) or less in a range of -40° C to 55° C (-40° F to 130° F). A
   biohazard pressure bag is an example of a suitable secondary
   container for air transit.

 – An itemized list of contents must be placed between the secondary
   and outer containers and should be protected by storage in a leak-
   proof plastic bag (e.g., a Ziplock® bag).
Leak-proof Secondary Packaging Cont.
 – If a courier such as DHL, FedEx or UPS is used, then you must write
   the waybill number on the outside of each secondary container.

 – Do not over pack the secondary container, as this may cause
   breakage of the primary receptacles. As a rule, if you cannot place a
   pencil between the primary receptacles after the absorbent material
   is added, then the secondary container is too full.
3. Outer Packaging
•   Outer Packaging. The primary receptacle(s) and the secondary
    container(s) are then placed inside a sturdy outer container that has a
    minimum of one rigid side of 4 inches in width (100 mm x 100 mm).
     – The outer container must consist of corrugated fiberboard, wood,
        metal or rigid plastic and be appropriately sized for its contents.
Outer Packaging Cont.
– Dry ice or ice packs/freezer blocks are placed between the
  secondary container(s) and the outer container when the specimens
  require refrigeration.
– For liquid specimens, the outer container must not contain more
  than a total of 4 liters (L) (excluding ice or dry ice used to keep
  specimens cold).
– For solid specimens, the outer container must not contain more than
  a total of 4 kilograms (kg).Each complete package must be capable of
  withstanding a 4 foot (1.2 meter) drop test outlined in IATA and DOT
  regulations.
Labeling the Package
1. The UN 3373 label with the words Biological Substances, Category B
   next to the diamond
Labeling the Package Cont.
– The outer container must also have the name, address and
  telephone number of the shipper, as well as the name, address
  and telephone number of the receiver/consignee.
Did you know…
Category B infectious substances are not
permitted for transport in carry-on or
checked baggage and must not be carried
on a person.
Quiz!
1. Packaging for Category B biological substances require triple packaging.
   TRUE          FALSE


2. Triple packaging includes: Primary and Secondary leak-proof containers
   and outer package properly marked.
   TRUE          FALSE


7. Container markings and label include: UN3373 diamond with the words
   “Biological Substance, Category B” only.
   TRUE          FALSE
Quiz Answers!
1. Packaging for Category B biological substances require triple packaging.
   TRUE          FALSE


2. Triple packaging includes: Primary and Secondary leak-proof containers
   and outer package properly marked.
   TRUE          FALSE


7. Container markings and label include: UN3373 diamond with the words
   “Biological Substance, Category B” only.
   TRUE          FALSE
Focus
   on
   SAFETY!

Focus on …
Category B Packing and Transportation Requirements

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BestCare Laboratory Packing and Transporation

  • 1. Focus on … Biological Substances Category B Packing and Transportation Requirements BestCare Laboratory
  • 2. Focus Objectives: • Purpose • Category B Substances Requirements (3 components) • Required outer markings and labels
  • 3. Purpose: The packaging of clinical specimens… must be of good quality and be strong enough to withstand leakage of contents, shocks, pressure changes, humidity, vibration and manual or mechanical handling considered incident to ordinary transportation. This is interpreted to mean that the contents should not leak to the outside of the shipping container, even if there should be leakage of the primary receptacle(s) during transit. The packaging should be resilient enough to withstand rough handling, passage through cancellation machines, sorters, conveyors and other similar equipment.
  • 4. Clinical Specimen Classification & Regulatory Agencies Clinical specimens shipped as part of an evaluation are classified as Biological Substances, “Category B.” As such, these specimens require packaging that meets the following: • Department of Transportation (DOT) (domestic shipments in the United States) • Transportation of Hazardous Materials Regulations (HMR) and • International Air Transport Association (IATA) (international air shipments worldwide) Dangerous Goods Regulations (DGR).
  • 5. Category B Infectious substances require 3 components (“triple packaging”) 1. Leak-proof Primary Receptacle 2. Leak-proof Secondary Packaging 3. Outer Packaging
  • 6. 1. Leak-proof Primary Receptacle • Specimen must be placed in a leak-proof container known as a primary receptacle. All primary receptacles must have positive closures, such as a screw-on cap. The primary receptacle may be glass, metal or plastic. The primary or secondary container must be able to withstand, without leakage, an internal pressure producing a pressure differential of not less than 95 kPa (14 psi) in the range of -40° C to 55° C (-40° F to 130° F). For solid specimens, the primary receptacle must be sift-proof (i.e., the solid material does not leak out of the packaging).
  • 7. 2. Leak-proof Secondary Packaging 1. Leak-proof Secondary Packaging. To prevent contact between multiple primary receptacles, each must be individually wrapped or separated and placed inside a leak-proof secondary container. An example of the secondary container is a leak-proof biohazard bag. a. For a liquid, an absorbent material, such as paper towels, cotton/cotton balls, bubble wrap or cellulose wadding, must also be included and be capable of absorbing the entire contents of the primary receptacle(s) in the event that the primary receptacle(s) are damaged.
  • 8. Leak-proof Secondary Packaging Cont. – When shipped by aircraft, the primary receptacle or secondary container must be capable of withstanding (without leakage) an internal pressure producing a pressure differential of 95 kPa (0.95 bar, 14 psi) or less in a range of -40° C to 55° C (-40° F to 130° F). A biohazard pressure bag is an example of a suitable secondary container for air transit. – An itemized list of contents must be placed between the secondary and outer containers and should be protected by storage in a leak- proof plastic bag (e.g., a Ziplock® bag).
  • 9. Leak-proof Secondary Packaging Cont. – If a courier such as DHL, FedEx or UPS is used, then you must write the waybill number on the outside of each secondary container. – Do not over pack the secondary container, as this may cause breakage of the primary receptacles. As a rule, if you cannot place a pencil between the primary receptacles after the absorbent material is added, then the secondary container is too full.
  • 10. 3. Outer Packaging • Outer Packaging. The primary receptacle(s) and the secondary container(s) are then placed inside a sturdy outer container that has a minimum of one rigid side of 4 inches in width (100 mm x 100 mm). – The outer container must consist of corrugated fiberboard, wood, metal or rigid plastic and be appropriately sized for its contents.
  • 11. Outer Packaging Cont. – Dry ice or ice packs/freezer blocks are placed between the secondary container(s) and the outer container when the specimens require refrigeration. – For liquid specimens, the outer container must not contain more than a total of 4 liters (L) (excluding ice or dry ice used to keep specimens cold). – For solid specimens, the outer container must not contain more than a total of 4 kilograms (kg).Each complete package must be capable of withstanding a 4 foot (1.2 meter) drop test outlined in IATA and DOT regulations.
  • 12. Labeling the Package 1. The UN 3373 label with the words Biological Substances, Category B next to the diamond
  • 13. Labeling the Package Cont. – The outer container must also have the name, address and telephone number of the shipper, as well as the name, address and telephone number of the receiver/consignee.
  • 14. Did you know… Category B infectious substances are not permitted for transport in carry-on or checked baggage and must not be carried on a person.
  • 15. Quiz! 1. Packaging for Category B biological substances require triple packaging. TRUE FALSE 2. Triple packaging includes: Primary and Secondary leak-proof containers and outer package properly marked. TRUE FALSE 7. Container markings and label include: UN3373 diamond with the words “Biological Substance, Category B” only. TRUE FALSE
  • 16. Quiz Answers! 1. Packaging for Category B biological substances require triple packaging. TRUE FALSE 2. Triple packaging includes: Primary and Secondary leak-proof containers and outer package properly marked. TRUE FALSE 7. Container markings and label include: UN3373 diamond with the words “Biological Substance, Category B” only. TRUE FALSE
  • 17. Focus on SAFETY! Focus on … Category B Packing and Transportation Requirements

Editor's Notes

  1. P&P SC 1.03A; Transporting of Laboratory Specimens – Air Shipments Purpose to provide training to employees who package regulated hazardous materials or dangerous goods.
  2. 1.
  3. Standard 20 CFR 1910
  4. 3. Container markings must include UN3373 + name, address, and telephone number of shipper and receiver.