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Advanced Complex Casting
Materials
Fibreglass Strong, fast setting, brittle, sharp
edges.
Polyester Good shock absorbing properties,
durable, softer edges
Conformable Polyester Excellent conformability, ease of
use, very durable, good shock
absorbing properties, softer
edges, smooth surface,
Semi Rigid Polyester Soft edges, smooth surface,
excellent functionality of the soft
tissues, TCC, removal with scissors
or unwinding
Fibreglass
• Conventional Casting
• Lightweight, strong
• Low profile
• Smooth surface
• Fast Setting
• Very Brittle can result
in cast breakdowns
Polyester
• Strong and durable
• Shock absorbing
properties
• Smooth surface
• Softer edges
• Slower set time that
fibreglass
Conformable Polyester
• Extremely
conformable
• Good Shock
absorbing properties
• Soft edges
• Smooth surface
• Not as fast setting as
Fibreglass
• Suitable for FRC and
Functional Fracture
Bracing
Semi Rigid Polyester
• Smooth surface
• Soft Edges
• Will remain semi rigid
• Can be used as total contact
cast
• Can be used in isolation or
with a more rigid material to
produce a combicast.
• It is the ideal choice for
paediatrics and the elderly and
also therapeutic areas such as
neuro physio and podiatry,
Complex Casting and Bracing
FRC
Functional
Fracture
Bracing
Combicasting
Casting Techniques
Introduction to Bracing
© 3M 2006. All
Rights Reserved.
History of Bracing:
• The concept of bracing goes back
as far as ancient Greece.
• 1855 Smith demonstrated his
success when treating non union
fractures of the femur with a weight
bearing brace hinged at the knee
• 1950 Dehne used fracture bracing
for the American troops
© 3M 2006. All
Rights Reserved.
History of Bracing:
• 1963 Sarmiento ~developed
Functional Bracing for Humeral,
Femoral, Tibial and Ulan Fractures.
• 1985 Meggit, Wardlaw and Cunliffe
all supported this work.
• 2006 Sarmiento confirmed his
belief of the importance of
compression to the soft Tissues
History of Bracing:
• Historically fractures were treated by
immobilising the joint above and below for
as long as 16 weeks.
© 3M 2006. All
Rights Reserved.
© 3M 2006. All
Rights Reserved.
Complications that can
Occur:
• Joint Stiffness
• Muscle Atrophy
• Increased risk of DVT
• Psychological Issues
© 3M 2006. All
Rights Reserved.
Principles of Bracing:
• The principles of a brace are based on a
hydraulic theory.
• The brace provides compression to the
muscles compartments which are a bulky fluid
mass confined within the boundary of the facia,
therefore increasing the tension within the soft
tissues thus stabilising the fracture site
• Sarmiento recommends the ability to maintain
the soft tissue COMPRESSION is far more
important than the rigidity of the material used
to manufacture the brace
Introduction to FRC
Into The 1990s…
• 1990s – Casting technicians (Germany and
Holland began to make casts in different ways
to established POP techniques).
• They challenged the two stage approach and
the actual rigidity of the casts themselves.
Into The 1990s…
• 1993 – Axel Wierzimok – split focused rigidity
casts using DCC. Tested on 600 patients.
Also developed minimal casts
• 1993 - German cast technician (Schleikis)
published the use of a straight through DCC
cast in the treatment of distal radius fractures.
Compared fibreglass against polyester
Into The 1990s…
1996 – Theo Van Diemen – trial of 200 straight
through unsplit FRC casts where swelling is
not anticipated.
1998 – Anne Petty, Chris Wardman, Published
the results from a RCT, undertaken at
Bradford Royal Infirmary.
200 patients, included 5 injury groups.
Concept of F.R.C.
“The stabilization of a fracture directed at
and around the fracture site, with flexibility
proximal and distal permitting a degree of
functional movement. The result is some
micro motion occurring at the fracture site
through neighbouring muscle stimulation
and blood flow”
Large (2001)
Advantages of F.R.C.
• Primary treatment or secondary
• Removable
• Light in weight
• Durable
• Radiotranslucent
• Cost effective
• Environmentally friendly
THANK ~YOU

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Advanced complex casting, bracing and introduction to FRC

  • 2. Materials Fibreglass Strong, fast setting, brittle, sharp edges. Polyester Good shock absorbing properties, durable, softer edges Conformable Polyester Excellent conformability, ease of use, very durable, good shock absorbing properties, softer edges, smooth surface, Semi Rigid Polyester Soft edges, smooth surface, excellent functionality of the soft tissues, TCC, removal with scissors or unwinding
  • 3. Fibreglass • Conventional Casting • Lightweight, strong • Low profile • Smooth surface • Fast Setting • Very Brittle can result in cast breakdowns
  • 4. Polyester • Strong and durable • Shock absorbing properties • Smooth surface • Softer edges • Slower set time that fibreglass
  • 5. Conformable Polyester • Extremely conformable • Good Shock absorbing properties • Soft edges • Smooth surface • Not as fast setting as Fibreglass • Suitable for FRC and Functional Fracture Bracing
  • 6. Semi Rigid Polyester • Smooth surface • Soft Edges • Will remain semi rigid • Can be used as total contact cast • Can be used in isolation or with a more rigid material to produce a combicast. • It is the ideal choice for paediatrics and the elderly and also therapeutic areas such as neuro physio and podiatry,
  • 10. © 3M 2006. All Rights Reserved. History of Bracing: • The concept of bracing goes back as far as ancient Greece. • 1855 Smith demonstrated his success when treating non union fractures of the femur with a weight bearing brace hinged at the knee • 1950 Dehne used fracture bracing for the American troops
  • 11. © 3M 2006. All Rights Reserved. History of Bracing: • 1963 Sarmiento ~developed Functional Bracing for Humeral, Femoral, Tibial and Ulan Fractures. • 1985 Meggit, Wardlaw and Cunliffe all supported this work. • 2006 Sarmiento confirmed his belief of the importance of compression to the soft Tissues
  • 12. History of Bracing: • Historically fractures were treated by immobilising the joint above and below for as long as 16 weeks. © 3M 2006. All Rights Reserved.
  • 13. © 3M 2006. All Rights Reserved. Complications that can Occur: • Joint Stiffness • Muscle Atrophy • Increased risk of DVT • Psychological Issues
  • 14. © 3M 2006. All Rights Reserved. Principles of Bracing: • The principles of a brace are based on a hydraulic theory. • The brace provides compression to the muscles compartments which are a bulky fluid mass confined within the boundary of the facia, therefore increasing the tension within the soft tissues thus stabilising the fracture site • Sarmiento recommends the ability to maintain the soft tissue COMPRESSION is far more important than the rigidity of the material used to manufacture the brace
  • 16. Into The 1990s… • 1990s – Casting technicians (Germany and Holland began to make casts in different ways to established POP techniques). • They challenged the two stage approach and the actual rigidity of the casts themselves.
  • 17. Into The 1990s… • 1993 – Axel Wierzimok – split focused rigidity casts using DCC. Tested on 600 patients. Also developed minimal casts • 1993 - German cast technician (Schleikis) published the use of a straight through DCC cast in the treatment of distal radius fractures. Compared fibreglass against polyester
  • 18. Into The 1990s… 1996 – Theo Van Diemen – trial of 200 straight through unsplit FRC casts where swelling is not anticipated. 1998 – Anne Petty, Chris Wardman, Published the results from a RCT, undertaken at Bradford Royal Infirmary. 200 patients, included 5 injury groups.
  • 19. Concept of F.R.C. “The stabilization of a fracture directed at and around the fracture site, with flexibility proximal and distal permitting a degree of functional movement. The result is some micro motion occurring at the fracture site through neighbouring muscle stimulation and blood flow” Large (2001)
  • 20. Advantages of F.R.C. • Primary treatment or secondary • Removable • Light in weight • Durable • Radiotranslucent • Cost effective • Environmentally friendly