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Gas turbine control system
 Control of gas turbine is done by
 Startup control
 Acceleration control
 Speed control
 Temperature control
 Shut down control
 Manual control
How to determine operating condition
 The sensors ,( detected turbine speed,
exhaust thermocouple ,compressor
discharge pressure,and other
parameter)are used to determine the
operating condition of the gas turbine
Fuel stroke reference (FSR)
 FSR is the command signal for fuel flow
 Control of gas turbine is done by the
lowest FSR(FSR SU, FSR ACC ,FSRN,
FSRT,FSR SD,FSR MAN)
 The lowest FSR value of the six control
loop is allowed to fuel control system
Simplify control schematic
Control shem.
block diagram
Start up/Shut down sequence
and control
 Start up function objective
 Bring the gas turbine from zero speed
to full speed safely by providing proper
fuel to established flame and accelerate
the turbine safely
 Minimize the low cycle fatigue of the
hot gas parts during the sequence
Speed detector
 Speed is the important parameter
during start up because the sequence
of start up is the relation of speed
 Turbine speed is measured by magnetic
pick up
 Speed detector sent signal to Mark V to
convert electrical signal to be the
turbine speed in percent or rpm.
Speed converter
Speed relay
 The speed relay that are used to control
the sequence of start up
 L14HR Zero speed
 L14HM Minimum speed
 L14HA Acceleration speed
 L14HS Full speed
L14HR Zero Speed
L14HP Spare speed signal
L14HF At field flashing speed
L14HM Minimum Firing Speed
L14HA Accelerating speed
L14HS Min operating speed
L14HC Auxiliary Cranking
Speed Relay
L14HT Cool down Slow Roll
Start Speed Relay
0.06 %
0.31%
18%
19%
95%
90%
18%
15%
50%
46%
96.4%
94.8%
60%
50%
8.4%
3.2%
Start up control
 Operate as an open loop control using
preset level of the fuel command signal
FSR(Zero , Fire ,Warm up,Accelerate,)
 FSR level are set as control constant
and calculation in the Mark V
14.4%
17.5%
30.6%
0.05%/s
5%/s
1 sec Start up
FSR
Start up curve
Fire shut down
 Fire shut down is an improvement over
the former fuel shut off at L14HS drop
out by maintaining flame down to lower
speed to reduction the strain develop
on hot gas path part
FSRMAX -- Max Fuel Reference
L83SDSET-- Preset FSRSD to Existing FSR
L83SDMIN-- Set FSRSD to FSRMIN
FSR -- Fuel Stroke Reference %
FSRMIN -- FSR: Minimum %
FSKSDn -- Shutdown FSR Ramp n
L83JSDn -- Set FSRSD Ramp
Rate to FSK SDn
L83SDL-- FSRSD Lower Logic
L83SDR -- FSRSD Raise Logic
FSRMIN-- FSR: Minimum %
FSKSDB -- Shutdown FSR Ramp
Dead band 0.1%
FSRSD
-- Shut
down
FSR
Signal %
L60SDM
-- FSRSD
at Min FSR
100 %
L83SDSET
L94SD -- Shutdown with Breaker Open
L94SDY -- T.D. L94SD
L83SDSET -- Preset FSRSD to Existing FSR
0.25 s
L83SDMIN
L83SDMIN -- Set FSRSD to FSRMIN
L60SDM -- FSRSD at Min FSR
L28CAN -- Any Can Flamed Out
L83RB -- Ramp to Blowout Selected
L94SD -- Shutdown with Breaker Open
L4 -- Master protective signal
FSR Shut down ramp rate
0.1 %/sec
5 %/sec
0.05 %/sec
0.1 %/sec
1 %/sec
0.1 %/sec
0.1 %
L83JSD1
L94X -- Turbine Shutdown
L83SDR -- FSRSD Raise Logic
L4 -- Master protective signal
L83JSD1 -- Set FSRSD Ramp Rate to FSK SD1
L83SDL FSR Lower logic
- L60SDM logic false when FSRSD-FSRMIN >0.1 %
- L83RB logic true when Flame out >1 sec
or Flame ON but TNH <30%
L83 SDL will be logic true in the case of below
- One can out(L28CAN)
L83JSD2 to 5 logic
Flame ON TNH<30%
FSRSD-FSRMIN >0.1 %
GT. Trip
1 Can off
Speed control
 The speed control system control the
speed and load of the gas turbine to
maintain speed at 100% at any load
 Speed control software will change FSR
in proportion to the difference between
TNH(turbine speed)and TNR(speed ref.)
 Turbine drive generator operating speed
range normally from 95%-107%
 Start up reference speed is 100.3%
Speed droop
 Droop speed control is the proportional
control changing the FSR in proportion
to the difference between actual turbine
speed and turbine speed reference as
the equation below
 (TNR-TNH)x Droop gain+FSRNL =FSRN
Droop control algorithm
100 %
14.7 %
1sec
10.5
Droop control curve
Synchronizing control
 TNR for synchronizing is 100.3% to
keep the generator faster than the grid
 If frequency has varied enough the
speed matching circuit adjust TNR to
maintain turbine speed 0.2 to 0.4 %
faster than the grid
Turbine speed reference TNR
Speed control schematic
Auto synch logic
Synch permissive logic
109%
86.5%
109%
86.5%
50.5Hz
49.5Hz
50.5Hz
49.5Hz
System line voltage
Generator volts
Generator frequency
Line Frequency
Synch speed matching permissive
Auto synch permissive logic
Temperature control
 The temperature control system will
limit fuel flow to gas turbine to maintain
internal operating temperature within
gas turbine limitation of turbine hot gas
path parts.
 Firing temperature is the temperature
exists at first stage nozzle. This
temperature must be limited by control
system
Firing temperature
 It is impractical to measure temperature
direct to the combustion chamber or at
the turbine inlet So, the control system
control the exhaust temperature
instead.
 Firing temperature as a function of fuel
flow (FSR)
 FSR temp. control curve are used as
back up to primary CPD. Bias temp.
Exhaust temperature control
 18 Chromel alumel TC are installed at
exhaust plenum to sent signal to Mark V
 Exhaust temperature control soft ware
 1.Temperature control command
 2.Temp control bias calculation
 3.Temp reference selection
Temperature control FSR.
Exhaust temp control command
 Is the temperature control command
(TTRXB)compare the exhaust temperature
control set point(TTXM).The soft ware
program converts the temperature error to
fuel stroke reference signal FSRT
Temperature control bias
 Firing temperature limit by linearized
function of exhaust temperature and
CPD backed up by linearized function of
exhaust temperature and FSR
Temperature control Bias
Isothermal Isothermal
Exhaust
temperature
(TX)
Exhaust
temperature
(TX)
Compressor discharge pressure(CPD) Fuel stroke reference(FSR)
Temperature control bias
Temperature control bias
 GT. Operate by FG. or FO.
If CPD bias >FSR bias Alarm will show
 GT.Operate by heavy oil(monitor nozzle
plugging)
if FSR bias >CPD bias alarm will show
CPD & FSR bias temp control
Temperature reference select program
 For temperature reference select,three
digital input signal are decode (L83JTN)
to select one set of constant i.e.
 Base load open cycle select
 Base load combined cycle select
 Peak load select
Temperature reference select program
Fuel control system
 Fuel control system will change fuel
flow to the combustion in response to
the fuel stroke reference signal(FSR)
FSR1 call for liquid fuel flow
FSR2 call for gas fuel flow FSR
= FSR1 + FSR2
Liquid fuel control system
Liquid fuel bypass servo valve
Liquid fuel control system
 When liquid fuel is selected and start. The
control system will check L4 logic(1). At
minimum speed L20FLX(FO. trip valve) and
L20CF(fuel oil clutch) will energized.
 When GT. Firing FSRSU will go to control
turbine through fuel splitter and liquid fuel
flow command FQROUT will demand to fuel
oil by pass valve to control liquid fuel flow to
combustion chamber.
Liquid fuel flow diagram
Min
sel
FSRSU
FSRSD
FSRT
FSRN
FSRMAN
Fuel
Splitter
Fuel
flow
Com-
mand
Bypass
Servo
Com-
mand
Servo
valve
FSR FSR1 FQROUT
DC
mA
Liquid fuel flow control
FSR1V1 Fuel splitter
Fuel change permissive
Fuel Split Transfer Rate
3.3 %SP/s
Fraction of Liq Fuel Set point Command
Increase Liquid Fuel
Increase Gas Fuel
Fuel Stroke Reference
Fuel Splitter Liquid Fuel Purge Level
Fuel Splitter Gas Fuel Purge Level
Fraction of Liquid Fuel
Mixed Fuel Operation
Completely on Gas Fuel
Completely on Liquid Fuel
Liquid Fuel Stroke Ref
from Fuel Splitter
Gas Fuel Stroke Ref
from Fuel Splitter
0.5 %
0.5 %
Liquid Fuel Stop Valve
Control Signal
Flow divider mag
pickup speed
Liq fuel bypass valve
servo current
Liquid Fuel Stroke Ref
from Fuel Splitter %
Turbine Speed %
Master protective signal
Calibration position reference %
Calib selection command pass code
Excessive Liq Fuel Startup
8.5 %
Liq Fuel Bypass Valve Flow Detection
Trouble Set point 3 %
LF. Byp. Vlv. Servo Current
Trouble Alarm
30 %
10 sec
Master reset
Liq Fuel Bypass Valve Flow
Detected Trouble Alarm
Liquid Fuel Flow High (trip )
Liq Fuel Flow Reference Angle %
Liquid fuel bypass valve
servo command[65FP-1]
ALM171:'LIQUID FUEL CONTROL FAULT'
System check from flow
divider and servo valve
 Excessive flow on start up (trip GT. If
excessive flow exist during warm up
period) L60FFLH
 LVDT. Position feed back
 Bypass valve is not fully open when
stop valve is close
 Loss of flow divider feed back
Fuel gas control system
 Fuel gas flow is controlled by the gas speed
ratio stop valve (SRV) and Gas control valve
(GCV)
 SRV is designed to maintain a predetermined
pressure(P2)at the inlet of gas control valve
as a function of gas turbine speed
 GCV plug is intended to be proportional to
FSR2 for fuel gas flow
GVC & SRV control block diagram
Min
sel
FSRSU
FSRSD
FSRT
FSRN
FSRMAN
Fuel
Splitter
GCV.
Com-
mand
Gas
Servo
Com-
mand
Servo
valve
96GC
FSR FSR2 FSROUT
DC
mA
SRV.
Com-
mand
SRV.
Servo
Com-
mand
Servo
valve
90SR
FPRGOUT
DC
mA
FG. Flow Control
FG. Press Control
GCV. Schematic diagram
Gas control valve out put
Gas Fuel Stroke Ref
from Fuel Splitter
GCV servo command
[65GC-1] %
Calibration position reference %
Calibration selection command pass code
Gas Fuel Stop Valve Open
Master protective signal
SRV. Schematic
Turbine Speed
Gas Ratio Valve Open
Master protective
SRV. Out put signal
Fuel Gas Press Ratio
Control Gain 3.5146 psi/%
Fuel Gas Press Ratio Control Offset
-17.88 psi
Stop/Speed Ratio Valve
Shutdown Command Set point
-40 psi
Gas Ratio Valve Control Press Ref psi
Stop/speed ratio valve servo
command [90SR-1] psi
Gas Ratio Valve Control Press Ref (psi)
Fuel gas control and monitor alarm
 Excessive fuel flow during start up
 Loss of LVDT feed back on SRV and
GCV
 Servo current to SRV. detected prior to
permissive to open
 Servo current to GCV. detected prior to
permissive to open
 Inter valve pressure low
Gas control valve
servo current %
Position fdbck gas
controlvalve [96GC-1] %
Gas Fuel Stroke Ref
from Fuel Splitter %
Position fdbck gas
controlvalve [96GC-1] % 3 %
3 sec
5 %
5 sec
Gas control valve not
following reference
Gas control valve not
following reference trip
Gas Control Valve
Position Feedback Fault
Gas Control Valve
Open Trouble Alarm
Gas Control Valve
Servo Current Fault
ALM133:'GAS CONTROL
VALVE SERVO TROUBLE'
-5 %
5 %
37.5 %
Gas Fuel Stop Valve Open
3 sec
COMMAND PB Master reset
Speed ratio valve
servo current %
Interstage fuel gas press
xmitter [96FG-2A] psi
Position fdbck srv
[96SR-1] %
ALM134:'GAS FUEL INTERVALVE
PRESSURE TROUBLE'
Gas Ratio Valve Open
Stop/Ratio Valve Position
FeedbackTrouble Alarm Lo
ALM132:'GAS RATIO VALVE
POSITION SERVO TROUBLE'
Stop/Ratio Valve
Open Trouble Alarm
Stop/Ratio Valve Servo
Current Trouble Alarm
Startup Gas Fuel Stroke High
COMMAND PB Master reset
-5 psi
2 sec
-6.67 %
6.67 %
15 %
33.3 %
Dual fuel control
 Gas turbine are designed to operate by
both FG & FO. The control has provide
the following feature
 Transfer from one fuel to another
 Allow time for filling the line
 Mix fuel operation
 operation of liquid fuel nozzle purge
when operating totally on Gas fuel.
Fuel splitter schematic
Fuel transfer
Mix Fuel operation
 Limit on the fuel mixture are required to
ensure
 Proper combustion
 Liquid fuel distribution
 Liquid fuel flow velocity
 Combustion ratio
Fuel transfer limit (For GE.9E)
 Transfer(select one fuel)prior to startup
 Do not transfer fuel below 30 MW.
 Do not operate mix below 30% rated
gas flow or 60% gas at 30MW.(to avoid
nozzle pressure ratio dropping below
1.25 and possibly causing combustion
chamber pulsation.)
Fuel transfer limit (For GE.9E)
 Do not mixed below 10% rated liquid
flow(to avoid excessive liquid fuel
recalculation flow resulting in fuel over
heating and possibly causing fuel oil
pump damage.)
Mix fuel Allowable range curve
30 MW
0
100
30
70
60
40
90
10
100
0
% GAS
% LIQ
No
MIX
NO MIXED
NO
MIXED
MW
LOAD
Rated
MIXED OK
Modulate Inlet Guide Vane
 Protect compressor pulsation by
modulate during the acceleration of gas
turbine to rated speed.
 IGV modulation maintain proper flow
and pressure to combustion.
 Maintain high exhaust temperature at
low load when combined cycle
application.
Modulate IGV control scheme.
IGV. Control control reference
(CSRGV)
MIN
SEL
IGV
part
Speed
MAX
SEL
IGV
MAN
IGV
TEMP
CON
TROL
X
MIN
SEL
L83GVMAX
86 DGA
CPD.
TNH.
CSRGV
57 DGA
CLOSE
OPEN
L83GVMAN
TTRX
L83GVSS
371 c
1120 c
TTXM
(IGV CONTROL
REFERENCE)
CSRGVX
+
VIGV Temp Control Airflow Ref Offset
Turb inlet guide vane servo
vlv command [90TV-1] DGA
IGV. Control Algorithm from Mark V
IGV Part speed control
86 DGA
CPRS. OFF Line washing
VIGV. Reference Angle (DGA)
57 DGA
57 DGA
Permissive Inlet Guide Vane Ref
IGV Manual Control Permissive
0 DGA
Stator 17 IGV Gain
1 DGA/%
Airflow Control Reference % IGV on Temperature Control
IGV at Minimum Position
IGV at Maximum Position
Temp Control and
Manual Control Ref
Calibration selection
command pass code
Calibration position reference %
IGV. Part speed reference
Speed Correction Factor
Compressor Temperature Ratio
519 o F
Open IGV Position
86 DGA
VIGV Part Speed HP
Corr Speed Offset %
77.320 %
VIGV Part Speed
HP Corr Speed Gain
VIGV Part Speed Ref
Min Setpoint
Part Speed VIGV Reference
Max Comp Inlet Flange Temp
o F
HP Turbine Speed %
6.786 DGA/%
Turbine Speed HP, Iso Corrected
34 DGA
IGV. Control control reference
(CSRGV)
MIN
SEL
IGV
part
Speed
MAX
SEL
IGV
MAN
IGV
TEMP
CON
TROL
X
MIN
SEL
L83GVMAX
86 DGA
CPD.
TNH.
CSRGV
57 DGA
CLOSE
OPEN
L83GVMAN
TTRX
L83GVSS
371 c
1120 c
TTXM
(IGV CONTROL
REFERENCE)
CSRGVX
+
From Where ?
CSRGVX
L83GVMAN_CMD
Min
SEL
X
X
X
X X
T
V = OUT
1+TS
V
RESET
OUT =V
IGV
MAN
TTXM
TTRX
CSKGVDB
L83GVDB
TTRXGVB
700 F
2048 F
L83GVSS
TNGV
CSKGVTPG
CSKGVTC
CSRGV
CSRGVX
2 deg F
2 deg F
4 sec
TTRX
MED
SEL
X
X
Z-1
L83REC
TTRXC
TTRXR1
TTRXR2
TTRMINSEL
TTRX
1.5 F/sec
-1 F/sec
IGV Temperature control
(CSRGVX) Bias by FSR. , CPD.
L83JTN = Temperature select logic(by damper&fuel)
N = 0 Operate open cycle mode on Gas fuel
N = 1 Operate Combined cycle mode on Gas fuel
N = 2 Operate open cycle on mode Liquid fuel
N = 3 Operate Combined cycle mode on Liquid fuel
For example show value of curve N= 1
X X X
X X X
+
+
+
+
A
A < B
B
L60TRF
FSR
Conner
Slope
ISO thermal
Slope
CPD
Conner
L83JTN
MIN
SEL
TTRMINSEL
42.707 %
4.987 F/%
1140 deg F
8.058 prs_R
27.342 F/ prs
IGV. Operation curve
IGV. Fault detection
Position feedback
IGV [96TV-1]
31 DGA
35 DGA
-30 %
IGV Control Permissive
5 sec
COMMAND PB Master reset
IGV - Loss of Feedback Alarm
IGV - Vanes Open Alarm
IGV - Servo Current Alarm
- Neg. Saturation
TCQA-REG-CUR IGV
control servo current
DGA
%
IGV. Not following CSRGV.
Position feedback IGV
[96TV-1] DGA
VIGV Reference Angle DGA
ALM108:'INLET GUIDE VANE
CONTROL TROUBLE ALARM'
IGV Not Following CSRGV Trip
7.5 DGA
5 SEC
7.5 DGA
5 SEC

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36809944-Gas-Turbine-Control.ppt

  • 1. Gas turbine control system  Control of gas turbine is done by  Startup control  Acceleration control  Speed control  Temperature control  Shut down control  Manual control
  • 2. How to determine operating condition  The sensors ,( detected turbine speed, exhaust thermocouple ,compressor discharge pressure,and other parameter)are used to determine the operating condition of the gas turbine
  • 3. Fuel stroke reference (FSR)  FSR is the command signal for fuel flow  Control of gas turbine is done by the lowest FSR(FSR SU, FSR ACC ,FSRN, FSRT,FSR SD,FSR MAN)  The lowest FSR value of the six control loop is allowed to fuel control system
  • 6. Start up/Shut down sequence and control  Start up function objective  Bring the gas turbine from zero speed to full speed safely by providing proper fuel to established flame and accelerate the turbine safely  Minimize the low cycle fatigue of the hot gas parts during the sequence
  • 7. Speed detector  Speed is the important parameter during start up because the sequence of start up is the relation of speed  Turbine speed is measured by magnetic pick up  Speed detector sent signal to Mark V to convert electrical signal to be the turbine speed in percent or rpm.
  • 9. Speed relay  The speed relay that are used to control the sequence of start up  L14HR Zero speed  L14HM Minimum speed  L14HA Acceleration speed  L14HS Full speed
  • 10. L14HR Zero Speed L14HP Spare speed signal L14HF At field flashing speed L14HM Minimum Firing Speed L14HA Accelerating speed L14HS Min operating speed L14HC Auxiliary Cranking Speed Relay L14HT Cool down Slow Roll Start Speed Relay 0.06 % 0.31% 18% 19% 95% 90% 18% 15% 50% 46% 96.4% 94.8% 60% 50% 8.4% 3.2%
  • 11. Start up control  Operate as an open loop control using preset level of the fuel command signal FSR(Zero , Fire ,Warm up,Accelerate,)  FSR level are set as control constant and calculation in the Mark V
  • 14. Fire shut down  Fire shut down is an improvement over the former fuel shut off at L14HS drop out by maintaining flame down to lower speed to reduction the strain develop on hot gas path part
  • 15. FSRMAX -- Max Fuel Reference L83SDSET-- Preset FSRSD to Existing FSR L83SDMIN-- Set FSRSD to FSRMIN FSR -- Fuel Stroke Reference % FSRMIN -- FSR: Minimum % FSKSDn -- Shutdown FSR Ramp n L83JSDn -- Set FSRSD Ramp Rate to FSK SDn L83SDL-- FSRSD Lower Logic L83SDR -- FSRSD Raise Logic FSRMIN-- FSR: Minimum % FSKSDB -- Shutdown FSR Ramp Dead band 0.1% FSRSD -- Shut down FSR Signal % L60SDM -- FSRSD at Min FSR 100 %
  • 16. L83SDSET L94SD -- Shutdown with Breaker Open L94SDY -- T.D. L94SD L83SDSET -- Preset FSRSD to Existing FSR 0.25 s
  • 17. L83SDMIN L83SDMIN -- Set FSRSD to FSRMIN L60SDM -- FSRSD at Min FSR L28CAN -- Any Can Flamed Out L83RB -- Ramp to Blowout Selected L94SD -- Shutdown with Breaker Open L4 -- Master protective signal
  • 18. FSR Shut down ramp rate 0.1 %/sec 5 %/sec 0.05 %/sec 0.1 %/sec 1 %/sec 0.1 %/sec 0.1 %
  • 19. L83JSD1 L94X -- Turbine Shutdown L83SDR -- FSRSD Raise Logic L4 -- Master protective signal L83JSD1 -- Set FSRSD Ramp Rate to FSK SD1
  • 20. L83SDL FSR Lower logic - L60SDM logic false when FSRSD-FSRMIN >0.1 % - L83RB logic true when Flame out >1 sec or Flame ON but TNH <30% L83 SDL will be logic true in the case of below - One can out(L28CAN)
  • 21. L83JSD2 to 5 logic Flame ON TNH<30% FSRSD-FSRMIN >0.1 % GT. Trip 1 Can off
  • 22. Speed control  The speed control system control the speed and load of the gas turbine to maintain speed at 100% at any load  Speed control software will change FSR in proportion to the difference between TNH(turbine speed)and TNR(speed ref.)  Turbine drive generator operating speed range normally from 95%-107%  Start up reference speed is 100.3%
  • 23. Speed droop  Droop speed control is the proportional control changing the FSR in proportion to the difference between actual turbine speed and turbine speed reference as the equation below  (TNR-TNH)x Droop gain+FSRNL =FSRN
  • 24. Droop control algorithm 100 % 14.7 % 1sec 10.5
  • 26. Synchronizing control  TNR for synchronizing is 100.3% to keep the generator faster than the grid  If frequency has varied enough the speed matching circuit adjust TNR to maintain turbine speed 0.2 to 0.4 % faster than the grid
  • 30. Synch permissive logic 109% 86.5% 109% 86.5% 50.5Hz 49.5Hz 50.5Hz 49.5Hz System line voltage Generator volts Generator frequency Line Frequency
  • 31. Synch speed matching permissive
  • 33. Temperature control  The temperature control system will limit fuel flow to gas turbine to maintain internal operating temperature within gas turbine limitation of turbine hot gas path parts.  Firing temperature is the temperature exists at first stage nozzle. This temperature must be limited by control system
  • 34. Firing temperature  It is impractical to measure temperature direct to the combustion chamber or at the turbine inlet So, the control system control the exhaust temperature instead.  Firing temperature as a function of fuel flow (FSR)  FSR temp. control curve are used as back up to primary CPD. Bias temp.
  • 35. Exhaust temperature control  18 Chromel alumel TC are installed at exhaust plenum to sent signal to Mark V  Exhaust temperature control soft ware  1.Temperature control command  2.Temp control bias calculation  3.Temp reference selection
  • 37. Exhaust temp control command  Is the temperature control command (TTRXB)compare the exhaust temperature control set point(TTXM).The soft ware program converts the temperature error to fuel stroke reference signal FSRT
  • 38. Temperature control bias  Firing temperature limit by linearized function of exhaust temperature and CPD backed up by linearized function of exhaust temperature and FSR
  • 39. Temperature control Bias Isothermal Isothermal Exhaust temperature (TX) Exhaust temperature (TX) Compressor discharge pressure(CPD) Fuel stroke reference(FSR)
  • 41. Temperature control bias  GT. Operate by FG. or FO. If CPD bias >FSR bias Alarm will show  GT.Operate by heavy oil(monitor nozzle plugging) if FSR bias >CPD bias alarm will show
  • 42. CPD & FSR bias temp control
  • 43. Temperature reference select program  For temperature reference select,three digital input signal are decode (L83JTN) to select one set of constant i.e.  Base load open cycle select  Base load combined cycle select  Peak load select
  • 45. Fuel control system  Fuel control system will change fuel flow to the combustion in response to the fuel stroke reference signal(FSR) FSR1 call for liquid fuel flow FSR2 call for gas fuel flow FSR = FSR1 + FSR2
  • 47. Liquid fuel bypass servo valve
  • 48. Liquid fuel control system  When liquid fuel is selected and start. The control system will check L4 logic(1). At minimum speed L20FLX(FO. trip valve) and L20CF(fuel oil clutch) will energized.  When GT. Firing FSRSU will go to control turbine through fuel splitter and liquid fuel flow command FQROUT will demand to fuel oil by pass valve to control liquid fuel flow to combustion chamber.
  • 49. Liquid fuel flow diagram Min sel FSRSU FSRSD FSRT FSRN FSRMAN Fuel Splitter Fuel flow Com- mand Bypass Servo Com- mand Servo valve FSR FSR1 FQROUT DC mA
  • 50. Liquid fuel flow control
  • 51. FSR1V1 Fuel splitter Fuel change permissive Fuel Split Transfer Rate 3.3 %SP/s Fraction of Liq Fuel Set point Command Increase Liquid Fuel Increase Gas Fuel Fuel Stroke Reference Fuel Splitter Liquid Fuel Purge Level Fuel Splitter Gas Fuel Purge Level Fraction of Liquid Fuel Mixed Fuel Operation Completely on Gas Fuel Completely on Liquid Fuel Liquid Fuel Stroke Ref from Fuel Splitter Gas Fuel Stroke Ref from Fuel Splitter 0.5 % 0.5 %
  • 52. Liquid Fuel Stop Valve Control Signal Flow divider mag pickup speed Liq fuel bypass valve servo current Liquid Fuel Stroke Ref from Fuel Splitter % Turbine Speed % Master protective signal Calibration position reference % Calib selection command pass code Excessive Liq Fuel Startup 8.5 % Liq Fuel Bypass Valve Flow Detection Trouble Set point 3 % LF. Byp. Vlv. Servo Current Trouble Alarm 30 % 10 sec Master reset Liq Fuel Bypass Valve Flow Detected Trouble Alarm Liquid Fuel Flow High (trip ) Liq Fuel Flow Reference Angle % Liquid fuel bypass valve servo command[65FP-1] ALM171:'LIQUID FUEL CONTROL FAULT'
  • 53. System check from flow divider and servo valve  Excessive flow on start up (trip GT. If excessive flow exist during warm up period) L60FFLH  LVDT. Position feed back  Bypass valve is not fully open when stop valve is close  Loss of flow divider feed back
  • 54. Fuel gas control system  Fuel gas flow is controlled by the gas speed ratio stop valve (SRV) and Gas control valve (GCV)  SRV is designed to maintain a predetermined pressure(P2)at the inlet of gas control valve as a function of gas turbine speed  GCV plug is intended to be proportional to FSR2 for fuel gas flow
  • 55. GVC & SRV control block diagram Min sel FSRSU FSRSD FSRT FSRN FSRMAN Fuel Splitter GCV. Com- mand Gas Servo Com- mand Servo valve 96GC FSR FSR2 FSROUT DC mA SRV. Com- mand SRV. Servo Com- mand Servo valve 90SR FPRGOUT DC mA FG. Flow Control FG. Press Control
  • 57. Gas control valve out put Gas Fuel Stroke Ref from Fuel Splitter GCV servo command [65GC-1] % Calibration position reference % Calibration selection command pass code Gas Fuel Stop Valve Open Master protective signal
  • 58. SRV. Schematic Turbine Speed Gas Ratio Valve Open Master protective
  • 59. SRV. Out put signal Fuel Gas Press Ratio Control Gain 3.5146 psi/% Fuel Gas Press Ratio Control Offset -17.88 psi Stop/Speed Ratio Valve Shutdown Command Set point -40 psi Gas Ratio Valve Control Press Ref psi Stop/speed ratio valve servo command [90SR-1] psi Gas Ratio Valve Control Press Ref (psi)
  • 60. Fuel gas control and monitor alarm  Excessive fuel flow during start up  Loss of LVDT feed back on SRV and GCV  Servo current to SRV. detected prior to permissive to open  Servo current to GCV. detected prior to permissive to open  Inter valve pressure low
  • 61. Gas control valve servo current % Position fdbck gas controlvalve [96GC-1] % Gas Fuel Stroke Ref from Fuel Splitter % Position fdbck gas controlvalve [96GC-1] % 3 % 3 sec 5 % 5 sec Gas control valve not following reference Gas control valve not following reference trip Gas Control Valve Position Feedback Fault Gas Control Valve Open Trouble Alarm Gas Control Valve Servo Current Fault ALM133:'GAS CONTROL VALVE SERVO TROUBLE' -5 % 5 % 37.5 % Gas Fuel Stop Valve Open 3 sec COMMAND PB Master reset
  • 62. Speed ratio valve servo current % Interstage fuel gas press xmitter [96FG-2A] psi Position fdbck srv [96SR-1] % ALM134:'GAS FUEL INTERVALVE PRESSURE TROUBLE' Gas Ratio Valve Open Stop/Ratio Valve Position FeedbackTrouble Alarm Lo ALM132:'GAS RATIO VALVE POSITION SERVO TROUBLE' Stop/Ratio Valve Open Trouble Alarm Stop/Ratio Valve Servo Current Trouble Alarm Startup Gas Fuel Stroke High COMMAND PB Master reset -5 psi 2 sec -6.67 % 6.67 % 15 % 33.3 %
  • 63. Dual fuel control  Gas turbine are designed to operate by both FG & FO. The control has provide the following feature  Transfer from one fuel to another  Allow time for filling the line  Mix fuel operation  operation of liquid fuel nozzle purge when operating totally on Gas fuel.
  • 66. Mix Fuel operation  Limit on the fuel mixture are required to ensure  Proper combustion  Liquid fuel distribution  Liquid fuel flow velocity  Combustion ratio
  • 67. Fuel transfer limit (For GE.9E)  Transfer(select one fuel)prior to startup  Do not transfer fuel below 30 MW.  Do not operate mix below 30% rated gas flow or 60% gas at 30MW.(to avoid nozzle pressure ratio dropping below 1.25 and possibly causing combustion chamber pulsation.)
  • 68. Fuel transfer limit (For GE.9E)  Do not mixed below 10% rated liquid flow(to avoid excessive liquid fuel recalculation flow resulting in fuel over heating and possibly causing fuel oil pump damage.)
  • 69. Mix fuel Allowable range curve 30 MW 0 100 30 70 60 40 90 10 100 0 % GAS % LIQ No MIX NO MIXED NO MIXED MW LOAD Rated MIXED OK
  • 70. Modulate Inlet Guide Vane  Protect compressor pulsation by modulate during the acceleration of gas turbine to rated speed.  IGV modulation maintain proper flow and pressure to combustion.  Maintain high exhaust temperature at low load when combined cycle application.
  • 72. IGV. Control control reference (CSRGV) MIN SEL IGV part Speed MAX SEL IGV MAN IGV TEMP CON TROL X MIN SEL L83GVMAX 86 DGA CPD. TNH. CSRGV 57 DGA CLOSE OPEN L83GVMAN TTRX L83GVSS 371 c 1120 c TTXM (IGV CONTROL REFERENCE) CSRGVX +
  • 73. VIGV Temp Control Airflow Ref Offset Turb inlet guide vane servo vlv command [90TV-1] DGA IGV. Control Algorithm from Mark V IGV Part speed control 86 DGA CPRS. OFF Line washing VIGV. Reference Angle (DGA) 57 DGA 57 DGA Permissive Inlet Guide Vane Ref IGV Manual Control Permissive 0 DGA Stator 17 IGV Gain 1 DGA/% Airflow Control Reference % IGV on Temperature Control IGV at Minimum Position IGV at Maximum Position Temp Control and Manual Control Ref Calibration selection command pass code Calibration position reference %
  • 74. IGV. Part speed reference Speed Correction Factor Compressor Temperature Ratio 519 o F Open IGV Position 86 DGA VIGV Part Speed HP Corr Speed Offset % 77.320 % VIGV Part Speed HP Corr Speed Gain VIGV Part Speed Ref Min Setpoint Part Speed VIGV Reference Max Comp Inlet Flange Temp o F HP Turbine Speed % 6.786 DGA/% Turbine Speed HP, Iso Corrected 34 DGA
  • 75. IGV. Control control reference (CSRGV) MIN SEL IGV part Speed MAX SEL IGV MAN IGV TEMP CON TROL X MIN SEL L83GVMAX 86 DGA CPD. TNH. CSRGV 57 DGA CLOSE OPEN L83GVMAN TTRX L83GVSS 371 c 1120 c TTXM (IGV CONTROL REFERENCE) CSRGVX + From Where ?
  • 76. CSRGVX L83GVMAN_CMD Min SEL X X X X X T V = OUT 1+TS V RESET OUT =V IGV MAN TTXM TTRX CSKGVDB L83GVDB TTRXGVB 700 F 2048 F L83GVSS TNGV CSKGVTPG CSKGVTC CSRGV CSRGVX 2 deg F 2 deg F 4 sec
  • 78. IGV Temperature control (CSRGVX) Bias by FSR. , CPD. L83JTN = Temperature select logic(by damper&fuel) N = 0 Operate open cycle mode on Gas fuel N = 1 Operate Combined cycle mode on Gas fuel N = 2 Operate open cycle on mode Liquid fuel N = 3 Operate Combined cycle mode on Liquid fuel For example show value of curve N= 1 X X X X X X + + + + A A < B B L60TRF FSR Conner Slope ISO thermal Slope CPD Conner L83JTN MIN SEL TTRMINSEL 42.707 % 4.987 F/% 1140 deg F 8.058 prs_R 27.342 F/ prs
  • 80. IGV. Fault detection Position feedback IGV [96TV-1] 31 DGA 35 DGA -30 % IGV Control Permissive 5 sec COMMAND PB Master reset IGV - Loss of Feedback Alarm IGV - Vanes Open Alarm IGV - Servo Current Alarm - Neg. Saturation TCQA-REG-CUR IGV control servo current DGA %
  • 81. IGV. Not following CSRGV. Position feedback IGV [96TV-1] DGA VIGV Reference Angle DGA ALM108:'INLET GUIDE VANE CONTROL TROUBLE ALARM' IGV Not Following CSRGV Trip 7.5 DGA 5 SEC 7.5 DGA 5 SEC