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Fatality Prevention and Project
Lifecycle Risk Management- An
Evolving Model
Martin Smith
Group GM Health, Safety, Quality and Environment
Defining Key Terms

Project Life Cycle
How a construction project is planned, controlled, and monitored from its
inception to its completion including handover for operations (does not
include pre-feasibility or feasibility studies)

Fatality or Serious Injury Precursor
A combination of hazard(s) and underlying causal factors that if left
unaddressed can result in fatal or serious injury.

Single Layer Defence
Only one layer of defence/control is in place to prevent the occurrence of a
fatality or serious injury; typically PPE.
The Key Question

Why do high performing organisations with developing/mature
approaches to safety continue to have fatalities and/or single layer
defence events?
5




How Have we Responded?
We needed to adjust our approach to recognising and managing fatality
exposures (Technical and culture)

Technical:
•   Re-design and implementation of safety systems
•   Challenge current Risk Model
•   Focus on likely precursors to fatalities
•   Ensure multiple layers of protection/control for high risk hazards
•   Develop capability at each level of the business



                   Re-thinking our strategy for fatal risk !!
Fatality Prevention Framework

1. Re-define and sell the value proposition for Fatality Prevention
2. Assess current situation and determine required cultural and
   technical shift
3. Identify and document precursors to fatalities
4. Conduct risk assessment and establish priorities for intervention
5. Ensure adequate levels of protection/control
6. Address underlying factors
7. Ensure adequacy of infrastructure (systems, metrics etc)
8. Institutionalise the approach
Fatality Prevention Protocols (FPP’s)




1. Traffic Management
2. Confined Space
3. Work Vehicles and Road Safety
4. Working at Heights
5. Electrical Hazards
6. Mobile Plant
7. Working with Live Services
8. Heavy Lifting (Cranes)
9. Temporary Works
10. Scaffolding
8



Adapting the Risk Strategy         (from Mercer 2012)




                                  Risk Assessment:       Risk Mitigation:
                 Low Severity      F(x): Severity +       Low to Middle
                  Exposure        Experience-Based      Order from Control
                                     Likelihood             Hierarchy



   Hazard
Identification


                                                         Risk Mitigation:
                     Likely       Risk Assessment:
                                                         High Order from
                 Precursor to      F(x): Severity +
                                                        Control Hierarchy;
                  Fatality or       Control-based
                                                            Layers of
                 Serious Injury      Likelihood
                                                            Protection
Establishing a More Effective Risk
Management model

Focusing on the identification and management of fatal risk at the early
stages of the project life cycle (PLC) (when the project management
system is evolving) to ensure improved project delivery outcomes

Integrating safety risk factors of different project stages and managing
the high risk hazards based on PLC is an appropriate way to establish
an effective risk management model for fatal risk control
Key Underpinning Assumption

Project safety risks develop based on a "chain effect" – high risk factors
in one stage affect other stages, and high consequence/low probability
events that happen during construction/operations are amplified in the
later stages of the life of the project
Project Life Cycle Risk Management
Aligning the WHS Risk Management
Program to Project Life Cycle
Bid Stage

• Preliminary Project SQE Risk Assessment
• Conceptual Design Risk Assessment (as required)
• Bid Commitment Review (Gate)

                                                         Post
                                             Bid Stage
                                                         Bid
    Post Bid Stage                                       Stage
•   HSQE Risk Management Plan
•   Project HSEQ Management Plan (s) Rev 2
•   Mobilisation Work Activity Risk Assessment
•   Detailed Design Risk Assessment (as required)
Project Delivery Planning Stage

•   HSQE Risk Management Plan
•   Project HSEQ Management Plan (s) Rev 2
•   Mobilisation Work Activity Risk Assessment
•   Detailed Design Risk Assessment (as required)
                                       Project
                                       Delivery     Mobilisation
Mobilisation Stage                     Planning
• Project Delivery Method Planning Review
• Project Mobilisation Plan
• Work Activity Risk Assessment-Mobilisation
Project Delivery Stage

•   Constructability Review
•   Maintenance Review
•   Operation Review
•   Detailed Design Risk Assessment (as required)
                                         Project
                                                    Demob
                                         Delivery
Demobilisation Stage

• De-Mobilisation Plan
• De-mobilisation Work Activity Risk Assessment
Constructability Review- 3D Modelling
Project Close Out Stage

• Close out review                Close
• Project Lessons Learnt Report   out
Bid Stage
‘Five Pillars’ Management Reviews




1. To ensure that prospects are aligned with our philosophy and approach to safety (prior to developing the bid)
2. Ensure all fatal risks are identified with effective mitigation plans costed (prior to bid submission)
3. Deliver against project HSEQ Plans, mitigate risks including fatal risks (monthly)
4. Monitor Divisional performance to avoid surprises (monthly)
5. Ensure Divisions deliver on Zero Harm Plans (monthly)
This is a Work in Progress...

• Continue to analyse data for incident precursors and any
  unexpected/hidden relationships at company level
• Continue to provide training to key personnel on PLC risk management
  and Fatality Prevention Protocols (Designers , BD, Estimators etc)
• Maintain focus on higher-risk activities / operations through the
  Executive and the Board
• Codify FPP’s into WHSMS and make them habitual
• Strengthen the audit program- Fatality Prevention Audits
• Feed Lessons Learnt process into ‘Market to Contract’ Phase
• Continue to evolve fatality prevention metrics that are predictive and
  robust
• Continue to have risk focused/discovery conversations
Should we Ever Declare Victory?

 “Never in all history have we harnessed such formidable technology.
Every scientific advancement known to man has been incorporated into
     its design. The operational controls are sound and foolproof!”



                                    E.J. Smith, Captain of the Titanic
Thank You

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Martin Smith, Tenix, presents at the OHS Leaders Summit 2013

  • 1. Fatality Prevention and Project Lifecycle Risk Management- An Evolving Model Martin Smith Group GM Health, Safety, Quality and Environment
  • 2. Defining Key Terms Project Life Cycle How a construction project is planned, controlled, and monitored from its inception to its completion including handover for operations (does not include pre-feasibility or feasibility studies) Fatality or Serious Injury Precursor A combination of hazard(s) and underlying causal factors that if left unaddressed can result in fatal or serious injury. Single Layer Defence Only one layer of defence/control is in place to prevent the occurrence of a fatality or serious injury; typically PPE.
  • 3. The Key Question Why do high performing organisations with developing/mature approaches to safety continue to have fatalities and/or single layer defence events?
  • 4. 5 How Have we Responded? We needed to adjust our approach to recognising and managing fatality exposures (Technical and culture) Technical: • Re-design and implementation of safety systems • Challenge current Risk Model • Focus on likely precursors to fatalities • Ensure multiple layers of protection/control for high risk hazards • Develop capability at each level of the business Re-thinking our strategy for fatal risk !!
  • 5. Fatality Prevention Framework 1. Re-define and sell the value proposition for Fatality Prevention 2. Assess current situation and determine required cultural and technical shift 3. Identify and document precursors to fatalities 4. Conduct risk assessment and establish priorities for intervention 5. Ensure adequate levels of protection/control 6. Address underlying factors 7. Ensure adequacy of infrastructure (systems, metrics etc) 8. Institutionalise the approach
  • 6. Fatality Prevention Protocols (FPP’s) 1. Traffic Management 2. Confined Space 3. Work Vehicles and Road Safety 4. Working at Heights 5. Electrical Hazards 6. Mobile Plant 7. Working with Live Services 8. Heavy Lifting (Cranes) 9. Temporary Works 10. Scaffolding
  • 7. 8 Adapting the Risk Strategy (from Mercer 2012) Risk Assessment: Risk Mitigation: Low Severity F(x): Severity + Low to Middle Exposure Experience-Based Order from Control Likelihood Hierarchy Hazard Identification Risk Mitigation: Likely Risk Assessment: High Order from Precursor to F(x): Severity + Control Hierarchy; Fatality or Control-based Layers of Serious Injury Likelihood Protection
  • 8. Establishing a More Effective Risk Management model Focusing on the identification and management of fatal risk at the early stages of the project life cycle (PLC) (when the project management system is evolving) to ensure improved project delivery outcomes Integrating safety risk factors of different project stages and managing the high risk hazards based on PLC is an appropriate way to establish an effective risk management model for fatal risk control
  • 9. Key Underpinning Assumption Project safety risks develop based on a "chain effect" – high risk factors in one stage affect other stages, and high consequence/low probability events that happen during construction/operations are amplified in the later stages of the life of the project
  • 10. Project Life Cycle Risk Management
  • 11. Aligning the WHS Risk Management Program to Project Life Cycle
  • 12. Bid Stage • Preliminary Project SQE Risk Assessment • Conceptual Design Risk Assessment (as required) • Bid Commitment Review (Gate) Post Bid Stage Bid Post Bid Stage Stage • HSQE Risk Management Plan • Project HSEQ Management Plan (s) Rev 2 • Mobilisation Work Activity Risk Assessment • Detailed Design Risk Assessment (as required)
  • 13. Project Delivery Planning Stage • HSQE Risk Management Plan • Project HSEQ Management Plan (s) Rev 2 • Mobilisation Work Activity Risk Assessment • Detailed Design Risk Assessment (as required) Project Delivery Mobilisation Mobilisation Stage Planning • Project Delivery Method Planning Review • Project Mobilisation Plan • Work Activity Risk Assessment-Mobilisation
  • 14. Project Delivery Stage • Constructability Review • Maintenance Review • Operation Review • Detailed Design Risk Assessment (as required) Project Demob Delivery Demobilisation Stage • De-Mobilisation Plan • De-mobilisation Work Activity Risk Assessment
  • 16. Project Close Out Stage • Close out review Close • Project Lessons Learnt Report out
  • 18. ‘Five Pillars’ Management Reviews 1. To ensure that prospects are aligned with our philosophy and approach to safety (prior to developing the bid) 2. Ensure all fatal risks are identified with effective mitigation plans costed (prior to bid submission) 3. Deliver against project HSEQ Plans, mitigate risks including fatal risks (monthly) 4. Monitor Divisional performance to avoid surprises (monthly) 5. Ensure Divisions deliver on Zero Harm Plans (monthly)
  • 19. This is a Work in Progress... • Continue to analyse data for incident precursors and any unexpected/hidden relationships at company level • Continue to provide training to key personnel on PLC risk management and Fatality Prevention Protocols (Designers , BD, Estimators etc) • Maintain focus on higher-risk activities / operations through the Executive and the Board • Codify FPP’s into WHSMS and make them habitual • Strengthen the audit program- Fatality Prevention Audits • Feed Lessons Learnt process into ‘Market to Contract’ Phase • Continue to evolve fatality prevention metrics that are predictive and robust • Continue to have risk focused/discovery conversations
  • 20. Should we Ever Declare Victory? “Never in all history have we harnessed such formidable technology. Every scientific advancement known to man has been incorporated into its design. The operational controls are sound and foolproof!” E.J. Smith, Captain of the Titanic