This document outlines the HACCP plan for a fruit juice industry. It discusses the seven principles of HACCP, which include identifying food hazards, establishing critical control points, monitoring procedures, and corrective actions. The company produces ready-to-serve fruit juices, concentrates, and candies. Potential biological, chemical and physical hazards are identified for each processing step from receiving fruits to packaging. Critical control points and limits are established for steps like thermal processing. Monitoring and documentation procedures are in place to control hazards and ensure food safety.
The Safety measures of Pineapple Jam can be improved, maintained and sustained by implementing HACCP Plan, as it covers all aspects during raw pineapple conversion to Pineapple Jam
Control of temperature and time duration in boiling unit and Quantity of Pectin and Temperature during Gelatinization are CCPs.
To obtained good hygienic Pineapple Jam these CCPs must be controlled and HACCP Plan must revised every year.
Water activity is the moisture content of the food which is available for microbial growth.By controlling water activity the food can be preserved for longer duration
The Safety measures of Pineapple Jam can be improved, maintained and sustained by implementing HACCP Plan, as it covers all aspects during raw pineapple conversion to Pineapple Jam
Control of temperature and time duration in boiling unit and Quantity of Pectin and Temperature during Gelatinization are CCPs.
To obtained good hygienic Pineapple Jam these CCPs must be controlled and HACCP Plan must revised every year.
Water activity is the moisture content of the food which is available for microbial growth.By controlling water activity the food can be preserved for longer duration
in this presentation, an overview of GMPs and SSOPs was provided. In addition, HACCP seven principles and benefits of application were simply described.
Developed Codex in 1962.
Subsidiary of Food and Agriculture Organization (FAO), United Nations
(UN)and World Health Organization (WHO).
Joint venture between FAO and WHO to formulate internationally
accepted food safety standards for protection of
human health and to ensure fair trade practices.
Codex Alimentarius is a group of international food
standards, adopted by the Codex Alimentarius
Commission and uniformly presented. The very term
Codex Alimentarius is taken from the Latin term
Codex Alimentarius, meaning Food Law or Legal
Food Code. The Codex Alimentarius standards cover
all basic food types, raw, semi-processed and processed, that are
intended for distribution to the costumers.
The regulations of the Codex refer to food hygiene and quality, including
microbiological standards, food additives, pesticides and residues from
veterinary drugs, contaminants, food labeling and marketing, methods for
sampling and hazard analysis, food import and export, certification
system, etc.
Ensures that products complying with Codex standards can be sold on the
international market without compromising health or interests of
consumers. Codex standards ensure product is safe OR not
internationally. Review of member laws based in internationally accepted
scientific and technological standards.
this presentation contains information about HACCP implementation in food industry. with example, easy to understand comment below how is this presentation
in this presentation, an overview of GMPs and SSOPs was provided. In addition, HACCP seven principles and benefits of application were simply described.
Developed Codex in 1962.
Subsidiary of Food and Agriculture Organization (FAO), United Nations
(UN)and World Health Organization (WHO).
Joint venture between FAO and WHO to formulate internationally
accepted food safety standards for protection of
human health and to ensure fair trade practices.
Codex Alimentarius is a group of international food
standards, adopted by the Codex Alimentarius
Commission and uniformly presented. The very term
Codex Alimentarius is taken from the Latin term
Codex Alimentarius, meaning Food Law or Legal
Food Code. The Codex Alimentarius standards cover
all basic food types, raw, semi-processed and processed, that are
intended for distribution to the costumers.
The regulations of the Codex refer to food hygiene and quality, including
microbiological standards, food additives, pesticides and residues from
veterinary drugs, contaminants, food labeling and marketing, methods for
sampling and hazard analysis, food import and export, certification
system, etc.
Ensures that products complying with Codex standards can be sold on the
international market without compromising health or interests of
consumers. Codex standards ensure product is safe OR not
internationally. Review of member laws based in internationally accepted
scientific and technological standards.
this presentation contains information about HACCP implementation in food industry. with example, easy to understand comment below how is this presentation
Ceg Test House Accredited by NABL, BIS, FSSAI, OHSAS and MoEF; CEGTH is at the forefront of expertise in the field of Geotechnical Investigations, Construction Material Testing, Environmental Monitoring, Water Testing and Food and Drug Testing.
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Synthetic fiber production is a fascinating and complex field that blends chemistry, engineering, and environmental science. By understanding these aspects, students can gain a comprehensive view of synthetic fiber production, its impact on society and the environment, and the potential for future innovations. Synthetic fibers play a crucial role in modern society, impacting various aspects of daily life, industry, and the environment. ynthetic fibers are integral to modern life, offering a range of benefits from cost-effectiveness and versatility to innovative applications and performance characteristics. While they pose environmental challenges, ongoing research and development aim to create more sustainable and eco-friendly alternatives. Understanding the importance of synthetic fibers helps in appreciating their role in the economy, industry, and daily life, while also emphasizing the need for sustainable practices and innovation.
1. HACCP PLAN FOR FRUIT
JUICE INDUTRY
Presented by,
Ajna Alavudeen
2. HACCP
HACCP is a management system in which food safety is
addressed through the analysis and control of biological
, chemical , physical hazards from raw materials
production and handling to manufacture , distribution
and consumption of the finished products.
3. SEVEN PRINCIPLES???
List all food hazards that are reasonably likely to
occur.
List the caps.
List the critical limit that that shall be met at each
caps.
List the monitoring procedures.
Include any corrective action plans.
List the validation and verification procedures.
Provide for a record keeping system.
7. HAZARDS IN PROCESSING
Processing stage
Receiving of fruit
Storage
Cleaning
Physical
contamination
Chemical
contamination
Biological
contamination
Sand , pest, stones,
wood
Naturally occurring
substances
Pesticides, fungicides
Toxic
chemicals,mycotoxin.
Presence of
microorganism
Sand ,stones, wood
Chemical
contamination
Presence of
microorganism
Poorly maintained
equipments
Chemical
Contaminations in
water
Microbial quality of
water
Cross contamination
Quality of water,
Cross contamination.
8. Belt washing
d
Chemical
contamination in
water,
Excess sanitation
Microbial cross
contamination,
microbial quality
of water
Peeling
Presence of metal
pieces
Chemical
contaminations
from chemical or
pesticides
Contamination
due to unclean
equipment
Pulping
Presence of metal
pieces, foreign
body or dust
contamination
from production
environment.
none
Contamination
due to un clean
equipment.
Mixing
Screw, metal
pieces
none
Cross
contamination
11. MEASURES CONTROL MEASURES AND CRITICAL
CONTROL
Process step
Physical hazards Chemical
hazards
Biological
hazards
CP/CCP
Receiving of
fruit
Visual
interpretation
,Weighing unfit
fruit is rejected
Random
sampling,
Guarantied
supplier
Visual
inspection,
Sorting prior to
processing
CP
Storage
Visual
interpretation
none
Maintain ideal
storage
condition
Cleaning
Regularly
check the
equipments.
Use 200ppm
chlorine water
Regular testing
for microbial
quality of water
CP
CP
12. Regular testing
for chemical
quality of
water
Regular testing CP
for
microbiologica
l quality of
water
belt conveyor
washing
None
Peeling
Precaution for
maintenance
,screens,
magnet
downstream
will remove
debris
None
Precaution for
cleaning
,sanitizing
equipment
CP
Pulping
Precaution for
maintenance
,screens,
magnet
Downstream
will remove
debris
none
Precaution for
cleaning,
sanitizing
equipment
CP
Mixing
Use of metal
detectors
CP
13. Holding tank
Personnel
hygiene
policies were
adopted
Regular testing G
for chemical
quality of
water
CP
Strainer
Precaution for
cleaning and
sanitizing
equipments
Thermal processing
Temperature
&pressure
should be
maintained
Cooling section
Temperature
CP
should be
maintained& is
equipped with
temperature
sensors.
Tetra packaging
Visual
inspection
Correct
Cleaning
procedures
have to be
CCP
CP
15. MONITORING
Receiving of fruits
Check : visual inspection
Record: Presence/absence of contaminants in goods
Storage of fruits
Check : regular inspection
Record :any security maintenance
Peeling
Check : regular inspection
Record: record any security maintenance
Pulping
Check: regular inspection
Record: record any security maintenance
16. Mixing
Check the equipments regularly
Record any security maintenance
Holding
Check:
Strainer
Check : regular inspection of equipments
Record : Record any resulting maintenance
Thermal processing
Check: Using thermometers and temperature sensors
Record : Temperature and time
Tetra pack
Check : visual check
Record :filling check
17. CORRECTIVE ACTIONS
Purchase/delivery –reject contaminated or unripe fruit
Storage- repair/replace storage structure
Cleaning – contaminated water is eliminated
Belt washing- contaminated water is eliminated
Peeling – repair defective articles
18.
Holding tube – precaution during sampling
Strainer – replace defective article
Thermal processing- boil up to the stated period
Cooling process- cool up to the stated period
Filling –discard defect product during filling
19. DOCUMENTATION
Audit records
Equipment records
Product records
Staff records
Cleaning schedule records
Customer confidence records
Hazard analysis plan
Record the inspection visit or investigation