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HACCP PLAN FOR
MILK
PASTEURIZATION
Presented By;
Umair Ahmad
2016-ag-7375
BSc.Food Engineering
Course Code:FE-508
Course Title:Food Quality Control
University of Agriculture,Faisalabad
HACCP
• HACCP stands for Hazard Analysis and Critical Control Points.
This is a preventative food safety system in which every step in
the manufacture, storage and distribution of a food product is
scientifically analyzed for microbiological, physical and chemical
hazards.
Principles of HACCP
There are Five initial steps and Seven principles of HACCP which are as;
1.Assemble an HACCP team
2.Discription and Distribution of food product
3. Description of the Intended Use and Consumers of the Product
4. Development of a Flow Diagram Describing a food product
5.Verification of flow diagram
6.Hazrad Analysis
7.Determination of CCP
8.Establish Critical limits
9.CCP Monitoring
10.Corrective Actions
11.Establish verification procedure
12.Record of the Procedure
HACCP Team
Team Member Name Position HACCP Team Role
Mr.Muhammad Waseam Production Executive Coordinator
Mr.Muhammad Saqib Javed Quality Executive Member
Mr.M.Arslan Microbilogist Member
Mr.Zeeshan Mehmood Food Engineer Member
Mr.Kashif Rajab Reception Manager Member
Mr. Hafiz Ahsan Marketing & Finance Executive Member
Mr.Rana Muhammad Ali Raza Consultant Advisor
Mr.Majid Ali Shift leader of Production &
Packaging
Member
Description of The Milk Product
Ingredients Names Percentage Composition
water 87.7%
Lactose (carbohydrate) 4.9%
Fat 3.4%
Protein 3.3%
Mineral 0.7%
http://www.milkfacts.info/Milk%20Compositi
on/Milk%20Composition%20Page.htm
HACCP Product Flow Diagram
Receiving Raw
Milk
at 4 °C
Constant Head
Tank
Pumping of
Milk
Flow Controller
Regeneration
Section
(Pre-heating)
Filter
(100-250
micrometer)
Homogenizer
(4000 L/hr.
60 Mpa)
Heating Section
(Pasteurization
at 72 °C for 15
sec)
Flow Diversion
Valve(back to
constant head tank for
recirculation)
Regeneration
Section
(pre-cooling)
Cooling Section
(At 4 °C)
Pasteurized Milk
(End Product)
HACCP Plan For Raw Material Receiving
Product Hazrad CCP Critical limit Monitoring Corrective
Actions
Verification
Raw Milk Chemical PH 6.6-6.8 Checked by
PH-Meter
Rejected and
if filfull the
conditions
then
accepted
Conformance
of PH
Raw Milk Physical Specific
Gravity
1.028-1.032 Checked by
Lactometer
Rejected Conforamanc
e of S.G
Raw Milk physical Freezing Point -0.53°C to -
0.575°C
Freezing
point test
apparatus
used
Rejected Conformance
of Freezing
point
HACCP For Filtration Process
Product
and
Hazrad CCP Critical limit Monitoring Corrective
Action
Verification
Raw Milk Physical Milk Filter
pore size
100 to 250
micrometres
Take the
sample
regularly and
check
audeltration
Sending back
for refiltration
Otherwise
change the
filter
Product free
from
adultration
HACCP Plan For Homogenization Process
Product Hazard CCP Critical Limit Monitoring Corrective
Action
Verification
Filtered Raw
Milk
Biological Temperature 65-70°C Homoginized
milk and
temperature
Send for
rehomogeniz
ation
Proper
temperature
control and
working of
homogenizar
Filtered Raw
Milk
Biological Fat Size 0.2-2 µm Take sample
and check the
fats size
Send back for
re
homoginizati
on
Proper size of
fats
HACCP Plan For Milk Pasteurization
Product Hazrads CCP Critical limit Monitoring Corrective
Actions
Verification
Homogenized
Milk
Microbial Pasteurization
temperature
76-80°C Pasteurized
milk&
pasteurizatio
n
Temperature
Sent for re-
pasteurizatio
n, effective
monitoring,
study
thermographs
Proper
temperature
control and
working of
pasteurizer
Homogenized
Milk
Microbial Working of
UV light
Non-Working
of UV light
Working of
UV light
Re-processing
of whole lot
and repair of
UV light
Microbial
load &
working of UV
tubes during
packing
Homogenized
Milk
Physical Pasterization
time
15-20 sec Correct for
product in
use
Sent for re
pasteurizatio
n
Holding time
accuracy
HACCP Plan for Cooling Section
Product Hazrad CCP Critical limit Monitoring Corrective
Action
Verification
Heated milk
at 72 °C for
15 sec
Microbial Sudden
cooling
temperature
>4 °C Cold storage
temperature
and Hygiene
Effective
temperature
Control,
Temperature
during
sudden
cooling
HACCP Plan for Packaging Section
Product Hazrad CCP Critical limit Monitoring Corrective
Actions
Verification
Psteurized
Milk
Chemical Food
Packaging
material
Food graded
material
Check the
packaging
and material
used in it
Re process
the material
The
packaging
material is
good for the
milk
HACCP Plan for Storage Section
Product Hazard CCP Critical limit Monitoring Corrective
Action
Verification
Packed
pasteurized
milk
Microbial Storage
temperature
4-7°C Cold storage
temperature
Cold storage
temperature
to be
modified to
maintain
proper
temperature
Cold storage
temperature
THANKS

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Haccp of milk pasteurization

  • 1. HACCP PLAN FOR MILK PASTEURIZATION Presented By; Umair Ahmad 2016-ag-7375 BSc.Food Engineering Course Code:FE-508 Course Title:Food Quality Control University of Agriculture,Faisalabad
  • 2. HACCP • HACCP stands for Hazard Analysis and Critical Control Points. This is a preventative food safety system in which every step in the manufacture, storage and distribution of a food product is scientifically analyzed for microbiological, physical and chemical hazards.
  • 3. Principles of HACCP There are Five initial steps and Seven principles of HACCP which are as; 1.Assemble an HACCP team 2.Discription and Distribution of food product 3. Description of the Intended Use and Consumers of the Product 4. Development of a Flow Diagram Describing a food product 5.Verification of flow diagram 6.Hazrad Analysis 7.Determination of CCP 8.Establish Critical limits 9.CCP Monitoring 10.Corrective Actions 11.Establish verification procedure 12.Record of the Procedure
  • 4. HACCP Team Team Member Name Position HACCP Team Role Mr.Muhammad Waseam Production Executive Coordinator Mr.Muhammad Saqib Javed Quality Executive Member Mr.M.Arslan Microbilogist Member Mr.Zeeshan Mehmood Food Engineer Member Mr.Kashif Rajab Reception Manager Member Mr. Hafiz Ahsan Marketing & Finance Executive Member Mr.Rana Muhammad Ali Raza Consultant Advisor Mr.Majid Ali Shift leader of Production & Packaging Member
  • 5. Description of The Milk Product Ingredients Names Percentage Composition water 87.7% Lactose (carbohydrate) 4.9% Fat 3.4% Protein 3.3% Mineral 0.7% http://www.milkfacts.info/Milk%20Compositi on/Milk%20Composition%20Page.htm
  • 6. HACCP Product Flow Diagram Receiving Raw Milk at 4 °C Constant Head Tank Pumping of Milk Flow Controller Regeneration Section (Pre-heating) Filter (100-250 micrometer) Homogenizer (4000 L/hr. 60 Mpa) Heating Section (Pasteurization at 72 °C for 15 sec) Flow Diversion Valve(back to constant head tank for recirculation) Regeneration Section (pre-cooling) Cooling Section (At 4 °C) Pasteurized Milk (End Product)
  • 7. HACCP Plan For Raw Material Receiving Product Hazrad CCP Critical limit Monitoring Corrective Actions Verification Raw Milk Chemical PH 6.6-6.8 Checked by PH-Meter Rejected and if filfull the conditions then accepted Conformance of PH Raw Milk Physical Specific Gravity 1.028-1.032 Checked by Lactometer Rejected Conforamanc e of S.G Raw Milk physical Freezing Point -0.53°C to - 0.575°C Freezing point test apparatus used Rejected Conformance of Freezing point
  • 8. HACCP For Filtration Process Product and Hazrad CCP Critical limit Monitoring Corrective Action Verification Raw Milk Physical Milk Filter pore size 100 to 250 micrometres Take the sample regularly and check audeltration Sending back for refiltration Otherwise change the filter Product free from adultration
  • 9. HACCP Plan For Homogenization Process Product Hazard CCP Critical Limit Monitoring Corrective Action Verification Filtered Raw Milk Biological Temperature 65-70°C Homoginized milk and temperature Send for rehomogeniz ation Proper temperature control and working of homogenizar Filtered Raw Milk Biological Fat Size 0.2-2 µm Take sample and check the fats size Send back for re homoginizati on Proper size of fats
  • 10. HACCP Plan For Milk Pasteurization Product Hazrads CCP Critical limit Monitoring Corrective Actions Verification Homogenized Milk Microbial Pasteurization temperature 76-80°C Pasteurized milk& pasteurizatio n Temperature Sent for re- pasteurizatio n, effective monitoring, study thermographs Proper temperature control and working of pasteurizer Homogenized Milk Microbial Working of UV light Non-Working of UV light Working of UV light Re-processing of whole lot and repair of UV light Microbial load & working of UV tubes during packing Homogenized Milk Physical Pasterization time 15-20 sec Correct for product in use Sent for re pasteurizatio n Holding time accuracy
  • 11. HACCP Plan for Cooling Section Product Hazrad CCP Critical limit Monitoring Corrective Action Verification Heated milk at 72 °C for 15 sec Microbial Sudden cooling temperature >4 °C Cold storage temperature and Hygiene Effective temperature Control, Temperature during sudden cooling
  • 12. HACCP Plan for Packaging Section Product Hazrad CCP Critical limit Monitoring Corrective Actions Verification Psteurized Milk Chemical Food Packaging material Food graded material Check the packaging and material used in it Re process the material The packaging material is good for the milk
  • 13. HACCP Plan for Storage Section Product Hazard CCP Critical limit Monitoring Corrective Action Verification Packed pasteurized milk Microbial Storage temperature 4-7°C Cold storage temperature Cold storage temperature to be modified to maintain proper temperature Cold storage temperature