putting the 5S to practice
what are the 5S principles of Japanese philosophy oriented to waste elimination time, space, effort, materials, etc.
a clean and orderly factory… is more productive is more safety meets delivery deadlines produces less defects creates less trouble it is not a shame!
what are these 5 principles Seiri –  only what’s necessary Seitori –  a place for everything Seiso –  clean Shitsuki –  standarize Seiketsu –  sustain
do I need to learn the 5S in Japanese? learn them in English Seiri = Select Seitori = Sort Seiso = Shine Shitsuki = Standarize Seiketsu = Sustain
Select only what’s necessary in the right quanity at the right time
Select imagine that you are moving to another town your department, line, office, etc. look at every object around you what’s it for? how often do you use it? how necessary is it?
Select if the object doesn’t belong to the area can it be put to etter use elsewhere? give it away useless? trash can unsure? put in “on hold” area
Select before after
Select before after
Select before after
Select before after
what’s wrong with these pictures?
what’s wrong with these pictures?
implementing the First S how do we know we need to Select “ we ran out of space! ”  how do things look like after Selecting “ Wow...look how much free space we have! ” imagine you are taking everything out of the are what would you put back?
Sort a place for every item and every item in its place
Sort so now, you have as much space as needed where are you going to place things? where are you going to store items? what is the best layout/arrangement? When you Sort you will minimize trips time and effort to find things lost items
Sort Sorting is  v i s u a l label areas use different colors it is also about using racks drawers any container
Sort everything needs to have a defined place pallets tools brooms and trash cans layouts! study the flow
Sort before after
Sort before after
Sort before after
Sort before after
Sort before after
Sort before after
Sort before after
what’s wrong with these pictures?
what’s wrong with these pictures?
what’s wrong with these pictures?
implementing the Second S every item in its place how do we know we need to implement it “ it takes forever to find anything in this area (when we are looking to find it)”   how does the area look after Sorting colorful, everything labeled, defined t r u e  test can you find any item? can you tell if something is not in its place?
Shine everything clean and in new-like condition
Shine so we kept just what we need and we organized things now onto repairing it meaning clean everything fix what’s broken leaks and any other source of dirtiness
Shine before after
what’s wrong with these pictures?
what’s wrong with these pictures?
what’s wrong with these pictures?
implementing the Third S how do we know we need to implement it “ this place is just depressingly dirty ”  how does it look after implementing it spick and span!
Standarize discipline
Standarize now onto institutionalizing everything that was implemented set the rules write them down post them
Sustain maintain and continuously improve
Sustain so you implemented the first 3 S’s maintain it and improve it! 5S audits
final comments
final comments avoid saving Africa from hunger implement one S every fortnight implement by department or line mentality change

5S