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New Zealand OHSIG Conference –
      26-28 October 2011

Two Streams _ Egocentric and Ergonomic –
    In Which One Are You Swimming?
                    Roger Kahler


            Engineering Safer Workplace Solutions
Classes of Damage


         Classes of Damage

Permanent -          Multiple Fatalities
           -         Single Fatality
          -          Non-fatal Permanent Damage
Temporary -          Temporary e.g. LTI
Minor     -          Minor e.g.MTI



         Engineering Safer Workplace Solutions
Vision




     Zero Harm




Engineering Safer Workplace Solutions
A Strategic Pathway to the Vision of
                     Zero Harm


• Elimination of Permanent Personal
  Damage

• Systematic reduction of Temporary and
  Minor Damage



            Engineering Safer Workplace Solutions
Cost & Size of Personal Damage
            Australia 2005/2006
100                     30,900
                        $40.2B
 80                   $1301k av.
                                                             227,000
 60                                 33,100                    $0.7B          231,897
                                                164,000
                                    $10.5B       $4.3B       $3k av.           ≈$0
 40                                $317k av.    $26k av.
           2,603
          $1.9B
 20      $730k av.

  0
                Permanent Permanent >5 days,                <5 days,     Minor
        Fatal   no return to reduced full duties           full duties
                   work       income

                     % of all occurences               % of all costs


      Total Incidents = 689,500                Total Cost = $57.6 billion
                  Engineering Safer Workplace Solutions
Class I Non-Fatal Damage
          (Injury and Disease – All Industries)

                        Percentage                        Percentage
          Number of                        Number of
                        Change in                         Change in
            Class I                        People in
                         Numbers                          Workforce
 Year     cases – No                      Workforce –
                           from                            Size from
           Return to                     Full and Part
                         Previous                          Previous
            Work*                        Time (million)
                          Period                            Period

1991-92     19290              -                7.5           -
2000-01     26900            28%                9.9          32%
2005-06     30900            15%               10.16        2.6%

             * Excludes Permanently Reduced Income

                 Engineering Safer Workplace Solutions
Likelihood of Class I Non-Fatal Damage
    (Injury and Disease – All Australian Industries)



                                      Likelihood (1 case per
            Number of Class I
 Year                                   ‘x’ person years of
                Cases*
                                             exposure)

1992-93            50,000                           1:150

2000-01            48,900                           1:202

2005-06            64,000                           1:158



  * No Return to Work and Permanently Reduced Income

            Engineering Safer Workplace Solutions
New Zealand – 2007-2008

•   Work-related Fatalities:                  119
•   Work-related Injuries (> 1 week):      37,700
•   Workforce Numbers:                     2.26 million
•   91.6% returned to work within year
•   82.3% returned to work within 6 months
•   Does the 18% cost the most?



                         Source: ACC Facts Sheet


                  Engineering Safer Workplace Solutions
New Zealand – 2007-2008


• Fatality Likelihood:                1:18,700 worker years
• Injury Likelihood:                  1:60 worker years



  Permanent Impairment Likelihood ?



                 Engineering Safer Workplace Solutions
GOAL




                           Organisational
                            Psychology

≈ 80 years                                       ≈ 60 years
   1930                                             1950


         Engineering Safer Workplace Solutions
Preamble

• 1500 Industrialisation of Britain
• 1833 British Factory Inspectorate
• 1867 Massachusetts Factory Inspection
• 1874 France – Inspection of workshops
• 1885 Germany – Workers’ Compensation Act
• 1921 ILO – Geneva
• 1929 Egocentric Stream emerges

            Engineering Safer Workplace Solutions
“Egocentric” Stream

1.   1:29:300
2.   Unsafe acts, unsafe conditions
3.   88:10:2
4.   Lapse, Error, Mistake, Violation
5.   A goal of “Accident Prevention”
6.   Zero harm
7.   “Cause-Effect” thinking

               Engineering Safer Workplace Solutions
Foundation of a major injury (Heinrich) - 1929

                         1
               MAJOR INJURIES


                        29
              MINOR INJURIES

                       300
           NO-INJURY ACCIDENTS


      UNSAFE ?000 - - - 000? UNSAFE
     PRACTICES             CONDITIONS
         Engineering Safer Workplace Solutions
Heinrich’s Domino Model




 Engineering Safer Workplace Solutions
Swiss Cheese Model




Engineering Safer Workplace Solutions
Egocentric Stream

• Failure model
• Unsafe acts model


    These models are useful if fixing the point
      of failure / unsafe act is an effective
                      solution




               Engineering Safer Workplace Solutions
The Bird accident ratio study - 1969



 1    Serious or Disabling ANSI Z16.1


 10      Minor Injuries

 30         Property Damage Accidents

600             Incidents with No Visible Injury or Damage




         Engineering Safer Workplace Solutions
The Ergonomic Stream Attributes
         (compared with Egocentric Stream)
1. Behaviour, Knowledge and Skills present/absent (versus
   unsafe acts)

2. Equipment and Environment aspects (present/absent)
   (versus unsafe conditions)

3. 100:100:100 (versus 88:10:2)

4. Damage Reduction (versus Accident Prevention)


                 Engineering Safer Workplace Solutions
The Ergonomic Stream Attributes
          (compared with Egocentric Stream) cont.

5. “Is” thinking (versus cause-effect)

6. Damage as a consequence of an Energy Exchange

7. Energy Management Strategies (versus Hierarchy of
   Control)

8. Pareto Focus (versus Zero Harm)



                 Engineering Safer Workplace Solutions
Incident Prevention Extended to
       Damage Reduction
 Stability / Metastability / Instability




    Engineering Safer Workplace Solutions
Key Dates / People / Concepts
                  – prior to 1970’s
• 1949 – Gordon and Gibson
                   – Injuries can be researched same as
                   infectious disease
• 1961 – Gibson and Haddon
                    – Injury as a consequence of an
                   energy exchange
• 1960s – Haddon – Pre Event / Event / Post Event
                    – 2D Matrix formed when he added
                   Human, Vehicle and Environment
• 1962 – Haddon – 10 Energy Management Strategies (“Escape of
                   Tigers”)

                  Engineering Safer Workplace Solutions
McDonald’s Contribution
                (1960’s and 1970’s)
1. Haddon’s 5 physical energies→ 13 describers

2. Event phase of Haddon’s Pre-event / event / post-
   event → Stable, Metastable, Unstable, Damage

3. Pareto Focus (80-20 Rule)

4. “Is” thinking versus cause/effect



                Engineering Safer Workplace Solutions
McDonald’s Contribution
               (1960’s and 1970’s) cont
5. Essential and Contributory Factors

6. Classifying Damaging Energies → Class I, Class II, Class
   III

7. Accidents / Incidents → Damaging and Non-
   Damaging Occurrences

8. The Taxonomic Process


                 Engineering Safer Workplace Solutions
Pre-event               Event                       Post Event




Stable   Metastable              Unstable Damage


              Engineering Safer Workplace Solutions
Metastability




Engineering Safer Workplace Solutions
Metastability




Engineering Safer Workplace Solutions
Metastability




Engineering Safer Workplace Solutions
Metastability




Engineering Safer Workplace Solutions
Metastability




Engineering Safer Workplace Solutions
Metastability




Engineering Safer Workplace Solutions
“Is” Thinking




Engineering Safer Workplace Solutions
Summary & Conclusion


•   Fatality rates decreasing
•   Non-fatal permanent rates increasing/static?
•   Describe your stream
•   To enter Ergonomic stream requires “faith”
•   Damaged people pay the price of leaders’ “high level”
    thought/activity




                  Engineering Safer Workplace Solutions
Egocentric Stream -v- Ergonomic Stream




    Engineering Safer Workplace Solutions
Egocentric Stream -v- Ergonomic Stream




    Engineering Safer Workplace Solutions
Egocentric Stream -v- Ergonomic Stream




    Engineering Safer Workplace Solutions
•Which stream are you in?

•Do we need elements of “both”
 streams?


        Engineering Safer Workplace Solutions
The End




Engineering Safer Workplace Solutions

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Two Streams - Egocentric and Ergonomic: In Which One Are You Swimming?

  • 1. New Zealand OHSIG Conference – 26-28 October 2011 Two Streams _ Egocentric and Ergonomic – In Which One Are You Swimming? Roger Kahler Engineering Safer Workplace Solutions
  • 2. Classes of Damage Classes of Damage Permanent - Multiple Fatalities - Single Fatality - Non-fatal Permanent Damage Temporary - Temporary e.g. LTI Minor - Minor e.g.MTI Engineering Safer Workplace Solutions
  • 3. Vision Zero Harm Engineering Safer Workplace Solutions
  • 4. A Strategic Pathway to the Vision of Zero Harm • Elimination of Permanent Personal Damage • Systematic reduction of Temporary and Minor Damage Engineering Safer Workplace Solutions
  • 5. Cost & Size of Personal Damage Australia 2005/2006 100 30,900 $40.2B 80 $1301k av. 227,000 60 33,100 $0.7B 231,897 164,000 $10.5B $4.3B $3k av. ≈$0 40 $317k av. $26k av. 2,603 $1.9B 20 $730k av. 0 Permanent Permanent >5 days, <5 days, Minor Fatal no return to reduced full duties full duties work income % of all occurences % of all costs Total Incidents = 689,500 Total Cost = $57.6 billion Engineering Safer Workplace Solutions
  • 6. Class I Non-Fatal Damage (Injury and Disease – All Industries) Percentage Percentage Number of Number of Change in Change in Class I People in Numbers Workforce Year cases – No Workforce – from Size from Return to Full and Part Previous Previous Work* Time (million) Period Period 1991-92 19290 - 7.5 - 2000-01 26900 28% 9.9 32% 2005-06 30900 15% 10.16 2.6% * Excludes Permanently Reduced Income Engineering Safer Workplace Solutions
  • 7. Likelihood of Class I Non-Fatal Damage (Injury and Disease – All Australian Industries) Likelihood (1 case per Number of Class I Year ‘x’ person years of Cases* exposure) 1992-93 50,000 1:150 2000-01 48,900 1:202 2005-06 64,000 1:158 * No Return to Work and Permanently Reduced Income Engineering Safer Workplace Solutions
  • 8. New Zealand – 2007-2008 • Work-related Fatalities: 119 • Work-related Injuries (> 1 week): 37,700 • Workforce Numbers: 2.26 million • 91.6% returned to work within year • 82.3% returned to work within 6 months • Does the 18% cost the most? Source: ACC Facts Sheet Engineering Safer Workplace Solutions
  • 9. New Zealand – 2007-2008 • Fatality Likelihood: 1:18,700 worker years • Injury Likelihood: 1:60 worker years Permanent Impairment Likelihood ? Engineering Safer Workplace Solutions
  • 10. GOAL Organisational Psychology ≈ 80 years ≈ 60 years 1930 1950 Engineering Safer Workplace Solutions
  • 11. Preamble • 1500 Industrialisation of Britain • 1833 British Factory Inspectorate • 1867 Massachusetts Factory Inspection • 1874 France – Inspection of workshops • 1885 Germany – Workers’ Compensation Act • 1921 ILO – Geneva • 1929 Egocentric Stream emerges Engineering Safer Workplace Solutions
  • 12. “Egocentric” Stream 1. 1:29:300 2. Unsafe acts, unsafe conditions 3. 88:10:2 4. Lapse, Error, Mistake, Violation 5. A goal of “Accident Prevention” 6. Zero harm 7. “Cause-Effect” thinking Engineering Safer Workplace Solutions
  • 13. Foundation of a major injury (Heinrich) - 1929 1 MAJOR INJURIES 29 MINOR INJURIES 300 NO-INJURY ACCIDENTS UNSAFE ?000 - - - 000? UNSAFE PRACTICES CONDITIONS Engineering Safer Workplace Solutions
  • 14. Heinrich’s Domino Model Engineering Safer Workplace Solutions
  • 15. Swiss Cheese Model Engineering Safer Workplace Solutions
  • 16. Egocentric Stream • Failure model • Unsafe acts model These models are useful if fixing the point of failure / unsafe act is an effective solution Engineering Safer Workplace Solutions
  • 17. The Bird accident ratio study - 1969 1 Serious or Disabling ANSI Z16.1 10 Minor Injuries 30 Property Damage Accidents 600 Incidents with No Visible Injury or Damage Engineering Safer Workplace Solutions
  • 18. The Ergonomic Stream Attributes (compared with Egocentric Stream) 1. Behaviour, Knowledge and Skills present/absent (versus unsafe acts) 2. Equipment and Environment aspects (present/absent) (versus unsafe conditions) 3. 100:100:100 (versus 88:10:2) 4. Damage Reduction (versus Accident Prevention) Engineering Safer Workplace Solutions
  • 19. The Ergonomic Stream Attributes (compared with Egocentric Stream) cont. 5. “Is” thinking (versus cause-effect) 6. Damage as a consequence of an Energy Exchange 7. Energy Management Strategies (versus Hierarchy of Control) 8. Pareto Focus (versus Zero Harm) Engineering Safer Workplace Solutions
  • 20. Incident Prevention Extended to Damage Reduction Stability / Metastability / Instability Engineering Safer Workplace Solutions
  • 21. Key Dates / People / Concepts – prior to 1970’s • 1949 – Gordon and Gibson – Injuries can be researched same as infectious disease • 1961 – Gibson and Haddon – Injury as a consequence of an energy exchange • 1960s – Haddon – Pre Event / Event / Post Event – 2D Matrix formed when he added Human, Vehicle and Environment • 1962 – Haddon – 10 Energy Management Strategies (“Escape of Tigers”) Engineering Safer Workplace Solutions
  • 22. McDonald’s Contribution (1960’s and 1970’s) 1. Haddon’s 5 physical energies→ 13 describers 2. Event phase of Haddon’s Pre-event / event / post- event → Stable, Metastable, Unstable, Damage 3. Pareto Focus (80-20 Rule) 4. “Is” thinking versus cause/effect Engineering Safer Workplace Solutions
  • 23. McDonald’s Contribution (1960’s and 1970’s) cont 5. Essential and Contributory Factors 6. Classifying Damaging Energies → Class I, Class II, Class III 7. Accidents / Incidents → Damaging and Non- Damaging Occurrences 8. The Taxonomic Process Engineering Safer Workplace Solutions
  • 24. Pre-event Event Post Event Stable Metastable Unstable Damage Engineering Safer Workplace Solutions
  • 31. “Is” Thinking Engineering Safer Workplace Solutions
  • 32. Summary & Conclusion • Fatality rates decreasing • Non-fatal permanent rates increasing/static? • Describe your stream • To enter Ergonomic stream requires “faith” • Damaged people pay the price of leaders’ “high level” thought/activity Engineering Safer Workplace Solutions
  • 33. Egocentric Stream -v- Ergonomic Stream Engineering Safer Workplace Solutions
  • 34. Egocentric Stream -v- Ergonomic Stream Engineering Safer Workplace Solutions
  • 35. Egocentric Stream -v- Ergonomic Stream Engineering Safer Workplace Solutions
  • 36. •Which stream are you in? •Do we need elements of “both” streams? Engineering Safer Workplace Solutions
  • 37. The End Engineering Safer Workplace Solutions

Editor's Notes

  1. Tractor incidentsCarrying child &amp; potholeTroubleshooting rotary hoe Park brake at gateOld farmer disembarking with foot on clutch
  2. Soft drink bottle example